Chicago Pneumatic Oil-injected rotary screw air compressors

Chicago Pneumatic Oil-injected rotary screw air compressors CPA 7.5, CPA 10, CPA 15, CPA 20 Parts list

2014 05 Chicago Pneumatic 2 2205 7115 24

Chicago Pneumatic Oil-injected rotary screw air compressors CPA 7.5, CPA 10, CPA 15, CPA 20 From following serial No. onwards : CNKxxxxxx Parts List Copyright, Chicago Pneumatic Compressors, Rock Hill, USA. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. 2014-05 No. 2205 7115 24 www.cp.com Chicago Pneumatic 2014 05 2205 7115 24 3

en - INSTRUCTIONS FOR USE 1 ORDERING PARTS Always specify the part number, the name and quantity of the required items, as well as the type and serial number of the machine. Pages marked with Service symbol - contain parts of Service kit(s). For complete contents of the kit see chapter 1 - Service kits. 2 COLUMN INFORMATION Ref. - Reference number: links a specific listed part to the drawing. Only parts with a reference number are shown in the drawing. Parts in the drawing without a reference number are simply there to illustrate the assembly. Part number - Part number: if no part number is specified, the component is not available as a spare part. A line shown in bold is an assembly. A part of which the number is followed by a black dot is comprised in the bold printed assembly right above. <<< >>> Directs to another list with the same title as the Name. When the part number of the specific parts is placed below the Ref. / Name line a choice must be made upon the type/version of the machine. Qty - Quantity: indicates the number of parts in connection with the corresponding reference number. AR means As required : quantity or number to be determined. Name - Part name: translations of the English names can be found in document Glossary of part names. Remarks - Extra information about the part. A series of letters can indicate that a particular part has been certified by the specified authorized body, in accordance with the codes or rules of the list. Measurements are given in millimeters. 2014 05 Chicago Pneumatic 4 2205 7115 24

Table of contents 1 Service kits...7 2 Drive arrangement...9 3 Air system - Air inlet... 13 4 Air system - Air receiver... 15 5 Instrument block... 17 6 Air flow and cooling system - Pack... 19 7 Air flow and cooling system - Full feature... 21 8 Cubicle... 23 9 Electrical main parts... 25 10 Bodywork - Pack... 27 11 Bodywork - Full Feature... 29 12 Option - Air receiver 500L... 31 Chicago Pneumatic 2014 05 2205 7115 24 5

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Service kits 1 Ref. Part number Qty Name Remarks 1 Service kit - 2000 Hours 2205 5578 10 CPA 7.5-20 2205 1068 02 1 Air filter element 6211 4722 50 1 Oil filter 1 Service kit - 4000 Hours 2205 5578 11 CPA 7.5-20 2205 1068 02 1 Air filter element 6211 4722 50 1 Oil filter 2205 1075 00 1 First filter foam 6221 3728 00 1 Oil separator 1 Service kit - 8000 Hours 2205 5578 12 CPA 7.5-20 2205 1068 02 1 Air filter element 6211 4722 50 1 Oil filter 2205 1075 00 1 First filter foam 6221 3728 00 1 Oil separator 2205 5578 13 1 Thermostat valve 2205 5578 14 1 Min valve 2200 9009 43 1 Unloading valve kit 0823 0050 09 1 Non-return valve Chicago Pneumatic 2014 05 2205 7115 24 7

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Drive arrangement 2 Ref. Part number Qty Name Remarks 1020 0211 1326 03 4 Screw 1025 0333 2174 19 4 Spring washer 1055 2205 4572 01 1 Set screw 1065 0261 2112 00 2 Nut 1070 0300 8019 00 4 Washer 1080 1616 7535 80 1 Element 1085 2205 1016 80 1 Core support 1090 2205 4567 05 2 Stud 1095 0301 2344 00 2 Plain washer 1100 0333 2230 00 2 Spring washer 1105 0147 1442 03 4 Screw 1110 0333 2174 22 4 Spring washer 1115 0301 2371 00 4 Plain washer 1120 0261 2113 00 4 Nut 1125 0211 1369 03 1 Screw 1130 0266 2111 00 2 Nut 1135 0301 2344 00 1 Plain washer 1140 0333 2230 00 1 Spring washer 1145 2205 1014 01 1 Transit packing 1155 2205 1181 40 4 Absorber 1200 2205 1029 00 2 Spacer 1205 0266 2111 00 1 Nut 2005 1 Motor 2205 1069 02 CPA 7.5 220V/60Hz 2205 1101 01 CPA 7.5 380V/50Hz 2205 1069 03 CPA 7.5 380V/60Hz 2205 1069 01 CPA 7.5 400V/50Hz 2205 2695 05 CPA 7.5 400V/50Hz MEPS 2205 1070 01 CPA 10 220V/60Hz 2205 1101 02 CPA 10 380V/50Hz 2205 1070 04 CPA 10 380V/60Hz 2205 1070 01 CPA 10 400V/50Hz 2205 2695 06 CPA 10 400V/50Hz MEPS 2205 1071 05 CPA 15 220V/60Hz 2205 1101 03 CPA 15 380V/50Hz 2205 1071 06 CPA 15 380V/60Hz 2205 1071 01 CPA 15 400V/50Hz 2205 2695 07 CPA 15 400V/50Hz MEPS 2205 1072 04 CPA 20 220V/60Hz 2205 1101 04 CPA 20 380V/50Hz 2205 1072 05 CPA 20 380V/60Hz 2205 1072 01 CPA 20 400V/50Hz 2205 2695 08 CPA 20 400V/50Hz MEPS 3005 0333 2230 00 1 Spring washer 3010 2205 1045 00 1 Screw 3015 1 Drive pulley 2205 1091 00 CPA 7.5 8bar(e) 50Hz 2205 1092 00 CPA 7.5 10bar(e) 50Hz 2205 1008 00 CPA 10 8bar(e) 50Hz 2205 1172 26 CPA 10 10bar(e) 50Hz 2205 1091 00 CPA 10 13bar(e) 50Hz 2205 1004 00 CPA 15 8bar(e) 50Hz 2205 1172 25 CPA 15 10bar(e) 50Hz 2205 1007 00 CPA 15 13bar(e) 50Hz 2205 1004 00 CPA 20 8bar(e) 50Hz 2205 1005 00 CPA 20 10bar(e) 50Hz 2205 1007 00 CPA 20 13bar(e) 50Hz 2205 1092 00 CPA 7.5 8bar(e) 60Hz 2205 1010 00 CPA 7.5 10bar(e) 60Hz Chicago Pneumatic 2014 05 2205 7115 24 9

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Drive arrangement 2 Ref. Part number Qty Name Remarks 2205 1044 00 CPA 10 8bar(e) 60Hz 2205 1091 00 CPA 10 10bar(e) 60Hz 2205 1044 00 CPA 10 13bar(e) 60Hz 2205 1172 26 CPA 15 8bar(e) 60Hz 2205 1008 00 CPA 15 10bar(e) 60Hz 2205 1007 00 CPA 15 13bar(e) 60Hz 2205 1004 00 CPA 20 8bar(e) 60Hz 2205 1005 00 CPA 20 10bar(e) 60Hz 2205 1007 00 CPA 20 13bar(e) 60Hz 3020 1 Pulley 2205 1177 82 CPA 7.5 8bar(e) 50Hz 2205 1177 83 CPA 7.5 10bar(e) 50Hz 2205 1177 82 CPA 10 8bar(e) 50Hz 2205 1177 84 CPA 10 10bar(e) 50Hz 2205 1177 82 CPA 10 13bar(e) 50Hz 2205 1177 82 CPA 15 8bar(e) 50Hz 2205 1177 83 CPA 15 10bar(e) 50Hz 2205 1177 83 CPA 15 13bar(e) 50Hz 2205 1177 81 CPA 20 8bar(e) 50Hz 2205 1177 81 CPA 20 10bar(e) 50Hz 2205 1177 81 CPA 20 13bar(e) 50Hz 2205 1177 82 CPA 7.5 8bar(e) 60Hz 2205 1177 84 CPA 7.5 10bar(e) 60Hz 2205 1177 83 CPA 10 8bar(e) 60Hz 2205 1177 82 CPA 10 10bar(e) 60Hz 2205 1177 84 CPA 10 13bar(e) 60Hz 2205 1177 83 CPA 15 8bar(e) 60Hz 2205 1177 82 CPA 15 10bar(e) 60Hz 2205 1177 84 CPA 15 13bar(e) 60Hz 2205 1177 83 CPA 20 8bar(e) 60Hz 2205 1177 83 CPA 20 10bar(e) 60Hz 2205 1177 83 CPA 20 13bar(e) 60Hz 3025 2 Belt 2205 2209 41 CPA 7.5 8bar(e) 50Hz 2205 2209 40 CPA 7.5 10bar(e) 50Hz 2205 2209 44 CPA 10 8bar(e) 50Hz 2205 2209 51 CPA 10 10bar(e) 50Hz 2205 2209 41 CPA 10 13bar(e) 50Hz 2205 2209 52 CPA 15 8bar(e) 50Hz 2205 2209 51 CPA 15 10bar(e) 50Hz 2205 2209 48 CPA 15 13bar(e) 50Hz 2205 2209 51 CPA 20 8bar(e) 50Hz 2205 2209 48 CPA 20 10bar(e) 50Hz 2205 2209 44 CPA 20 13bar(e) 50Hz 2205 2209 40 CPA 7.5 8bar(e) 60Hz 2205 2209 42 CPA 7.5 10bar(e) 60Hz 2205 2209 42 CPA 10 8bar(e) 60Hz 2205 2209 41 CPA 10 10bar(e) 60Hz 2205 2209 48 CPA 10 13bar(e) 60Hz 2205 2209 48 CPA 15 8bar(e) 60Hz 2205 2209 44 CPA 15 10bar(e) 60Hz 2205 2209 51 CPA 15 13bar(e) 60Hz 2205 2209 52 CPA 20 8bar(e) 60Hz 2205 2209 51 CPA 20 10bar(e) 60Hz 2205 2209 49 CPA 20 13bar(e) 60Hz Chicago Pneumatic 2014 05 2205 7115 24 11

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Air system - Air inlet 3 Ref. Part number Qty Name Remarks 1005 2205 1068 80 1 Air filter 2205 1068 02 1 Filter element 1006 0347 6100 58 1 Clamp 1015 2202 2512 55 1 Unloading valve 1060 0211 1324 03 4 Screw 1070 0300 0274 74 4 Plain washer 1075 0333 2174 19 4 Spring washer 1150 2205 1182 00 1 Washer 1165 6231 9214 00 1 Nipple 1170 2205 2980 71 1 Nipple 1175 2205 1048 10 1 Thermoscope pipe joint 1185 0823 0050 39 1 Non-return valve 1190 2205 1172 00 1 Raccord 1195 2205 4335 01 1 Pipe fitting 1200 0661 1000 44 1 Seal washer 2030 2205 4832 03 1 Temperature sensor Chicago Pneumatic 2014 05 2205 7115 24 13

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Air receiver 4 Ref. Part number Qty Name Remarks 1005 1 Safety valve 2205 1182 68 8bar(e) 2205 1182 69 10bar(e) 2205 1182 70 CPA 10 13bar(e) 2205 1182 70 CPA 15 13bar(e) 2205 1182 70 CPA 20 13bar(e) 0830 1008 68 ASME + MOM 2200 9507 72 ASME + MOM MEPS 50Hz 2200 9507 73 MEPS 2205 2692 13 ASME + MOM 60Hz 2005 2205 3480 61 1 Ball valve 2006 0653 1100 00 1 Flat gasket 2007 0686 3716 30 1 Plug 2010 2205 1174 56 1 Oil level plug 2015 1 Vessel 2205 3480 34 ASME + MOM 2205 1184 91 SQL 2020 0147 1362 03 4 Hexagon head screw 2025 0301 2344 00 4 Plain washer 2030 0333 2230 00 4 Spring washer 2035 2205 1182 35 1 Plug 2050 2205 1174 57 1 Spring washer 3005 2205 1184 97 1 Block valve 3010 0211 1330 03 4 Screw 3015 0333 2174 19 4 Spring washer 3020 6231 9214 00 3 Nipple 3025 2205 1181 27 1 Nipple 3030 6214 3242 00 1 Pressure gauge 3035 2205 4335 01 1 Pipe fitting 3040 2205 4335 02 1 Pipe fitting 3045 6211 4722 50 1 Oil filter 3050 6221 3728 00 1 Oil separator 3055 2205 1083 02 1 Valve Chicago Pneumatic 2014 05 2205 7115 24 15

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Instrument block 5 Ref. Part number Qty Name Remarks 1005 2205 5578 13 1 Thermostat valve 1010 2205 5578 14 1 Minimum pressure valve Chicago Pneumatic 2014 05 2205 7115 24 17

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Air flow and cooling system - Pack 6 Ref. Part number Qty Name Remarks 1005 1 Cooler 2205 3480 21 CPA 7.5 2205 3480 21 CPA 10 2205 3480 20 CPA 15 2205 1184 92 CPA 20 1010 0147 1323 03 6 Screw 1015 0333 2174 19 6 Spring washer 1020 2205 4336 02 1 Pipe fitting 1025 6231 9214 00 2 Nipple 1030 2205 3480 29 1 Nipple 1035 2205 1174 17 1 Nipple 1040 2205 1183 69 1 Discharge bushing 1045 2205 1172 03 1 Rubber protection 1050 0300 0274 74 6 Washer 2005 0211 1244 03 3 Screw 2010 0211 1249 03 4 Screw 2015 0211 1415 03 1 Screw 2020 0301 2321 00 4 Plain washer 2025 0301 2327 00 3 Plain washer 2030 0333 2219 00 7 Spring washer 2035 0333 2236 00 1 Spring washer 2040 2205 1022 00 1 Cardo 2045 1 Fan assembly 2205 1076 80 CPA 7.5 2205 1076 80 CPA 10 2205 1076 81 CPA 15 2205 1076 81 CPA 20 2050 1 Baffle 2205 1021 00 CPA 7.5 2205 1021 00 CPA 10 2205 1021 10 CPA 15 2205 1021 10 CPA 20 3005 2205 2679 04 AR Nylon tube 3010 2205 4229 02 3 Wiring clip 3025 2205 3480 55 1 Air discharge flexible 3030 2205 3480 53 1 Pipe 3035 2205 3480 54 1 Pipe 3040 2205 3480 56 1 Pipe 3045 2205 1181 42 1 Oil cooling hose Chicago Pneumatic 2014 05 2205 7115 24 19

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Air flow and cooling system - Full Feature 7 Ref. Part number Qty Name Remarks 1005 1 Cooler 2205 3480 21 CPA 7.5 2205 3480 21 CPA 10 2205 3480 20 CPA 15 2205 1184 92 CPA 20 1010 0147 1323 03 6 Screw 1015 0333 2174 19 6 Spring washer 1020 2205 4336 02 1 Pipe fitting 1025 6231 9214 00 2 Nipple 1030 2205 3480 29 1 Nipple 1035 2205 2980 71 1 Nipple 1036 0661 1000 44 1 Seal washer 1040 2205 1174 74 1 Oil hose 1045 2205 1174 16 1 Nipple 1050 2205 1172 03 1 Rubber protection 1055 0300 0274 74 6 Washer 2005 0211 1244 03 3 Screw 2010 0211 1249 03 4 Screw 2015 0211 1415 03 1 Screw 2020 0301 2321 00 4 Plain washer 2025 0301 2327 00 3 Plain washer 2030 0333 2219 00 7 Spring washer 2035 0333 2236 00 1 Spring washer 2040 2205 1022 00 1 Cardo 2045 1 Fan assembly 2205 1076 80 CPA 7.5 2205 1076 80 CPA 10 2205 1076 81 CPA 15 2205 1076 81 CPA 20 2050 1 Baffle 2205 1021 00 CPA 7.5 2205 1021 00 CPA 10 2205 1021 10 CPA 15 2205 1021 10 CPA 20 3005 2205 2679 04 AR Nylon tube 3010 2205 4229 02 3 Wiring clip 3025 2205 3480 55 1 Air discharge flexible 3030 2205 3480 53 1 Pipe 3035 2205 3480 54 1 Pipe 3040 2205 3480 56 1 Pipe 3045 2205 1181 42 1 Oil cooling hose 4010 1624 1619 02 1 Filter housing 2258 2900 08 1 Filter element 1624 1640 00 1 Pressure indicator 4025 2205 1019 11 1 Discharge joint 4030 2205 2210 26 1 Reducing nipple 4045 2205 4311 03 1 Pipe clip 4055 2205 4334 06 1 T-type rapid fitting 4070 8102 8318 83 1 Temperature gauge 4095 2205 4334 03 2 Pipe fitting 4100 2205 2679 06 AR Nylon tube 4105 2205 1357 00 1 Nipple 4110 2205 4424 01 1 Emission solenoid valve 4130 2205 4424 02 1 Timer 4135 2205 1760 05 1 Nipple 4140 2205 4429 01 1 Y-filter 4145 2205 1619 00 1 Nipple 4150 2205 4337 09 1 Pipe fitting Chicago Pneumatic 2014 05 2205 7115 24 21

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Cubicle 8 Ref. Part number Qty Name Remarks 1005 2203 0135 01 1 Controller 1010 2205 4101 09 1 Pressure sensor 2015 2205 5564 12 1 Cubicle Chicago Pneumatic 2014 05 2205 7115 24 23

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Electrical main parts 9 Ref. Part number Qty Name Remarks 2010 2205 4194 00 10 Terminals 2015 2205 4129 00 4 Fuse Support 2020 2205 4152 54 1 Terminals 2025 1 Transformer 2205 4139 09 CPA7.5-15 220V 2205 4139 08 CPA20 220V 2205 4138 00 CPA7.5-20 380V-440V 2030 2205 4813 04 1 Current Transformer 2035 1 Contactor 2205 4191 06 CPA7.5 220V 2205 4191 10 CPA10 220V 2205 4191 16 CPA15 220V 2205 4191 21 CPA20 220V 2205 4191 06 CPA7.5-15 380V-440V 2205 4191 10 CPA20 380V-440V 2040 2 Contactor 2205 4191 16 CPA7.5 220V 2205 4191 21 CPA10 220V 2205 4191 25 CPA15 220V 2205 4191 32 CPA20 220V 2205 4191 10 CPA7.5-10 380V-440V 2205 4191 16 CPA15 380V-440V 2205 4191 21 CPA20 380V-440V 2045 2205 4157 09 1 Air Switch(only for dryer) 2050 2205 4191 06 1 Contactor 2205 4189 00 1 Push-Button Chicago Pneumatic 2014 05 2205 7115 24 25

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Bodywork - Pack 10 Ref. Part number Qty Name Remarks 1005 2205 5563 97 1 Front panel 1) 2205 4315 08 2 Lock 1010 2205 5564 00 1 Back panel 2) 2205 4315 08 2 Lock 1015 2205 5564 03 1 Side panel 3) 1020 2205 5564 06 1 Fan box 4) 5) 1025 2205 5564 07 1 Frame 1030 2205 1052 84 1 Air inlet panel 6) 1035 2205 5564 28 1 Top panel 7) 1040 2205 1026 83 1 Erect girder 8) 2020 2205 5564 10 1 Cubicle door 3005 1 Type label 2205 1173 45 1 CPA 7.5 2205 1173 46 1 CPA 10 2205 1173 47 1 CPA 15 2205 1173 48 1 CPA 20 1) Foam: 2205107305 (AR) 23 x 898 x 646 (Self-adhesive) 2) Foam: 2205107303 (AR) 23 x 898 x 564 (Self-adhesive) 3) Foam: 2205107304 (AR) 23 x 898 x 352 (Self-adhesive) 4) Foam: 2205107301 (AR) 23 x 900 x 600 (Self-adhesive) 5) Foam: 2205107302 (AR) 23 x 900 x 500 (Self-adhesive) 6) Foam: 2205107306 (AR) 23 x 580 x 500 (Self-adhesive) 7) Foam: 2205107307 (AR) 23 x 650 x 570 (Self-adhesive) 8) Foam: 2205107308 (AR) 23 x 900 x 100 (Self-adhesive) Chicago Pneumatic 2014 05 2205 7115 24 27

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Bodywork - Full Feature 11 Ref. Part number Qty Name Remarks 1005 2205 5564 15 1 Front panel 1) 2205 4315 08 1 Lock 1010 2205 5564 18 1 Side panel 2) 1015 2205 5564 21 1 Front panel 3) 2205 4315 08 1 Lock 1020 2205 5564 24 1 Fan box 4),5) 1025 2205 1053 83 1 Roof assembly 6) 1030 2205 5564 52 1 Maintenance door 7) 1035 2205 5564 53 1 Frame 1040 2205 5519 08 1 Air inlet panel 8) 1045 2205 5564 00 1 Back panel 9) 2205 4315 08 1 Lock 1050 2205 5564 03 1 Side panel 10) 1055 2205 1026 83 1 Erect girder 11) 2020 2205 5564 10 1 Cubicle door 3005 1 Type label 2205 1173 45 1 CPA 7.5 2205 1173 46 1 CPA 10 2205 1173 47 1 CPA 15 2205 1173 48 1 CPA 20 1) Foam: 2205107310 (AR) 23 x 898 x 482 (Self-adhesive) 2) Foam: 2205107314 (AR) 23 x 898 x 417 (Self-adhesive) 3) Foam: 2205107313 (AR) 23 x 898 x 572 (Self-adhesive) 4) Foam: 2205107309 (AR) 23 x 900 x 600 (Self-adhesive) 5) Foam: 2205107302 (AR) 23 x 900 x 500 (Self-adhesive) 6) Foam: 2205107307 (AR) 23 x 650 x 570 (Self-adhesive) 7) Foam: 2205422809 (AR) 23 x 650 x 570 (Self-adhesive) 8) Foam: 2205107311 (AR) 23 x 650 x 570 (Self-adhesive) 9) Foam: 2205107303 (AR) 23 x 898 x 564 (Self-adhesive) 10) Foam: 2205107304 (AR) 23 x 898 x 352 (Self-adhesive) 11) Foam: 2205107308 (AR) 23 x 900 x 100 (Self-adhesive) Chicago Pneumatic 2014 05 2205 7115 24 29

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Option - 500L Air receiver 12 Ref. Part number Qty Name Remarks 1005 0147 1360 03 4 Hexagon head screw 1006 0686 3716 01 1 Hexagon plug 1010 0211 1326 03 16 Screw 1015 0301 2344 00 4 Plain washer 1020 0333 2174 19 16 Spring washer 1025 2205 1062 03 1 Tube 1030 6214 3242 00 1 Pressure gauge 1035 0301 2335 00 16 Washer 1040 0333 2230 00 4 Spring washer 1045 0603 4105 03 1 Hexagon nipple 1050 2205 1019 18 1 Joint 1060 1 Air receiver 2205 1019 33 SQL 2205 1019 34 SQL 2205 2209 10 ASME + MOM MEPS 1070 2205 4349 01 1 Ball valve 1075 2205 4377 00 2 Extreme right-angle piping 1080 2205 4007 11 1 Bushing 1085 2205 1083 00 1 Nipple 1090 0852 0010 45 1 Ball valve 1095 2205 4334 03 1 Pipe fitting 1100 2205 2679 06 AR Nylon tube 1110 1079 9931 29 1 Tank maintain label Chicago Pneumatic 2014 05 2205 7115 24 31

PM No. 2205 7115 24 / 2014 05 Printed in Belgium People. Passion. Performance. www.cp.com