ARM OVER CLAMP FOR ASSEMBLY AND WELDING

ARM OVER CLAMP FOR ASSEMBLY AND WELDING Superior part holding Provides widest range of high clamping force in its class OPTIONS: AD001 AU001 AL001 AR000 SW42 PS1E1 Patent Pending

ORDERING DATA: SERIES PEC CLAMPS INDEX: Ordering Data Page 2 Benefits Page Dimensions Pages 4 and 5 Engineering Data Page 6 Cam Design Page 7 Options & Kits Pages 8 to 11 Switch Options Pages 12 to 14 Exploded View & Parts List Page 15 POSITIONAL SENSING BLANK - None See Note 2. PECxxR PECxxL PECxxD CYLINDER SWITCH OPTION BLANK - None (See Note 1) SW00 - Magnet for Switches Installed SW41-1 NPN Switch Installed SW42-2 NPN Switches Installed SW51-1 PNP Switch Installed SW52-2 PNP Switches Installed Available on PEC22, PECx, PEC44 only. See Note 1. TO ORDER SPECIFY: Model, Clamp Size, Bore Size, Output Shaft, Design No., Arm Rotation, and additional options if desired. MOUNTING OPTIONS BLANK - Standard M001 - Flange mounting cylinder body Available on PEC4 only. M002 - Flange mounting plate Available on PEC2 & only. PORT LOCATION BLANK is Standard Position 1 P2 - Position 2 P - Position P4 - Position 4 P2 & P4 available on PEC22, PEC, PEC44 units only. ARM OPTIONS BLANK - None ARM ROTATION (degrees) 96 - U-Style Arm See Note 4. 105 - Standard OUTPUT SHAFT D-Double L-Left R-Right CLAMP SIZE 2,, 4 See Clamp Compatibility chart. - SW42 - PS1D1 - - M001 - LAA P - A L 0 01-105 - PEC 4 D - 2 SEAL OPTION BLANK - Standard V4 - Harsh Environment See Note 1. CONNECTOR POSITION 1 - Parallel to output shaft 9 - Perpendicular to output shaft SENSING OPTION S - Standard R - Reversed PORT FITTINGS (BOTH PORTS) BLANK - None LAA - 90 Swivel Elbow, Metal LBB - 90 Swivel Elbow, Plastic ORIENTATION 0-0 Clamp 9-90 Clamp SHAPE/LOCATION D-Straight, Both Sides L-Straight, Left R-Straight, Right U-U-Style, Centered DESIGN. 2 - Imperial 6 - Metric SWITCH HOUSING POSITION 1 - Position 1 BORE SIZE 2-25 mm - 2 mm 4-40 mm 5-50 mm See Clamp Compatibility chart. MODEL SWITCH OPTION N- No Switch A- 5-pin AC/DC Switch (Turck) D- 4-pin PNP DC Switch (P + F) E- 4-pin PNP DC Switch (Turck) F- 4-pin PNP DC Switch (Efector) H- 4-pin NPN DC Switch (P + F) J- 4-pin NPN DC Switch (Turck) MOUNTING STYLE 00 - Blank 01 - Standard Mounting OPTION COMPATIBILITY OPTION CLAMP TORQUE CLAMP COMPATIBILITY CLAMP TES: 1) Magnet will be installed if cylinder switches are ordered. Units with -V4 option are not available with magnet in cylinder (Swxx option). 2) All units come standard with PSxxx/PRxxx switch target. ) Model PECxxD must be ordered for AUxxx arm options. 4) All U-arms come standard with 96 rotation. Contact PHD for units that require 105 rotation and U-arm combinations. -SWxx -M002 -M001 -P4 -P2 MODEL PEC22 PEC2 PEC PEC4 PEC44 Nm 14 2 28 45 64 102 in-lb 125 205 250 400 570 900 BORE mm 25 2 2 40 40 50 SIZE MODEL PEC22 PEC2 PEC PEC4 PEC44 2 2 4 4 Options not listed are available on all units. 2 Copyright 2016, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

SERIES PEC CLAMPS enclosed design prevents particles and weld slag from entering PATENT PENDING cam design locks clamp in closed position for the last 6 of rotation, ensuring part retention if air pressure is lost and makes initial setups easier cam design provides widest range of high clamping force in its class multiple output shaft options available for mounting arms on either or both sides providing clamping flexibility depending on your application requirements each clamp size is available in two bore sizes, providing a variety of configurations and options to fit a wide range of clamping solutions cylinder mounted switches provide a low cost solution for position sensing of non-welding applications Our cam design sets us apart from typical toggles see page 7 for more info! WELDING APPLICATION This application depicts a typical welding application where the PEC clamps hold down the parts while the robot welds smaller parts into place. The PHD cam design provides the means to have more part variation without having to adjust for part variation. Major Benefits Manual release of clamp is achieved by using common tools without removing plugs while providing contamination resistance. Self-locking internal threads throughout eliminate need for thread locking adhesives or additional locking components. Flange mounting option provides a unique alternative to typical clamp mounting configurations. All units are positional switch ready. Industry Uses Assembly and Welding

ENSIONS: SERIES PEC CLAMPS PEC2x Note: PEC22D dimensioned 2.204 [56].25 [6.4] C L 2.219 [56.4].60 [16] [18] 2X.94 [10].54 [9] 1.949 [49.5] C L 1.78 [5].689 [17.5] R 2.107 [5.5] 1.181 [0].197 [5].118 [] DETAIL S.669 [17] C L.984 [25] 7.815 [198.5] 5.866 [149] P2 P.788 [20] 1.576 [40] 1/8 NPT [1/8 BSPP] OPEN PORT (UNCLAMP) 1/8 NPT [1/8 BSPP] CLOSE PORT (CLAMP) P4 B1 [18] S.984 1.181 [25] [0] 1.890 [48] 2.480 [6] 2X M5 x 0.8 THD x.94 [10] DP BOTH SIDES 2X 5 mm SLIP-FIT DOWEL HOLE x.197 [5] DP BOTH SIDES B15.866 [22] 4X M5 x 0.8 THD x.94 [10] DP B1 B15 P2 P P4 PEC22 1.576 40.0.788 20.0 1.855 47.1.91 9.9.504 89.0 1.988 50.5.60 16.0 [18] 1.102 [28] PEC2 1.64 41.5.817 20.8 1.851 47.0.420 10.7 2.992 76.0 2.41 61..04 7.7 PECx Note: PECD dimensioned 2.520 [64].25 [6.4] C L 2.874 [7].866 [22] 2X.510 [1].42 [11] 1.77 C [5] L.689 [17.5] 1.181 [0].754 [19.2].15 [8] DETAIL S 2.2 [59] R 2.68 [67] S 1.240 [1.5] P2 9.212 [24] 6.889 [175] P.906 [2] 1.811 [46] P4 B1 1/8 NPT [1/8 BSPP] OPEN PORT (UNCLAMP) 1/8 NPT [1/8 BSPP] CLOSE PORT (CLAMP).787 [20] B15 1.65 [42] 2.440 [62] 2.992 [76] 2X M5 x 0.8 THD x.94 [10] DP BOTH SIDES 2X 6 mm SLIP-FIT DOWEL HOLE x.26 [6] DP BOTH SIDES B1 B15 P2 P P4 PEC 1.870 47.5.95 2.7 2.201 55.9.505 12.8.67 85.5.147 79.9.610 15.5 PEC4 1.890 48.0.945 24.0 2.62 60.0.587 14.9.425 87.0.01 77.0.512 1.0 4 All dimensions are reference only unless specifically toleranced.

ENSIONS: SERIES PEC CLAMPS PEC4x Note: PEC44D dimensioned.25 [6.4].86 [86].965 [24.5].60 [16] 2.91 [74] C L 1.574 [40] C L.787 [20] 1.78 [5].54 [9].827 [21] 2X.60 [16] DETAIL S 2.91 [74] R.149 [80] S 11.496 [292] 8.58 [218] P2 P 1.025 [26] 2.050 [52.1] 1/8 NPT [1/8 BSPP] OPEN PORT (UNCLAMP) 1/8 NPT [1/8 BSPP] CLOSE PORT (CLAMP).984 [25] 1.969 [50] 2.95 [75].484 [88.5] 2X M6 x 1 THD x.94 [10] DP BOTH SIDES 2X 6 mm SLIP-FIT DOWEL HOLE x.26 [6] DP BOTH SIDES.878 [98.5] P4 B1 B15 1.024 [26].140 [.5] 4X M10 x 1.5 THD x.591 [15] DP CYLINDER MOUNT 1.772 [45] 2.047 [52] B1 B15 P2 P P4 PEC44 2.205 56.0 1.102 28.0 2.680 68.1.610 15.5 4.11 109.5.89 97.5.748 19.0 2.28 58.0 1.142 29.0 2.788 70.8.610 15.5 4.90 111.5.662 9.0 18.0 OUTPUT SHAFT CONFIGURATIONS PECxxD PECxxR PECxxL All dimensions are reference only unless specifically toleranced. 5

ENGINEERING DATA: SERIES PEC CLAMPS SPECIFICATIONS PISTON SEALS WORKING PRESSURE OPERATING TEMPERATURE LUBRICATION SERIES PEC Carboxilated Nitrile, compression type 40 psi min. - 100 psi max. -20 to +180 F [-28 to +82 C] Factory lubricated for life MODEL SIZE PEC22 PEC2 PEC PEC4 PEC44 BORE mm 25 2 2 40 40 50 CLAMP TORQUE 87 psi [6 bar] in-lb 125 205 250 400 570 900 Nm 14 2 28 45 64 102 MAX. HOLDING TORQUE in-lb 66 66 159 159 6 6 Nm 75 75 180 180 80 80 CLOSE OR OPEN TIME sec 0.6 0.6 0.6 0.6 0.6 0.6 DISPLACEMENT CLOSE OPEN cm in 25.1 1.18 41.1 2.16 52.8 2.41 82.4 4.22 10.6 5.1 161.7 8.86 in 1.5 2.51.22 5.0 6.2 9.87 cm 19. 5.4 9.5 69.2 87.0 145.2 WEIGHT lb 2.0 2.1.2.5 4.9 5.4 kg 0.91 0.95 1.45 1.59 2.22 2.45 TYPICAL BACKLASH 1.5 1.5 1.5 1.5 1.5 1.5 MIN. VALVE RATING Cv.04.06.08.1.16.25 Clamp force is clamp torque divided by the distance from clamp pivot. Holding torque is the maximum external torque that can be applied against the arm without destroying the clamp once the clamp has entered the locking/high force region. Maximum tooling weight is the recommended maximum additional weight at a given distance from the pivot that will provide reliability after millions of cycles. WEIGHT lb [kg] 7 [.2] 6 [2.7] 5 [2.] 4 [1.8] [1.4] 2 [.9] MAXIMUM TOOLING WEIGHT PEC4 PEC 1 [.5] PEC2 0 2 4 5 6 7 8 [50.8] [76.2] [101.6] [127] [152.4] [177.8] [20.2] LENGTH OF CLAMP ARM in [mm] LOCKING MECHANISM The Series PEC Clamp incorporates a cam/roller locking mechanism that prevents the arm from opening if air pressure is lost. The lock works in a range of 6 degrees from the fully closed position. 6 LOCKING RANGE/ HIGH FORCE REGION To manually unlock the clamp, first remove air pressure, then insert a small screwdriver or hex wrench (approximately 4 mm) through the slit in the lock release cover. Press down firmly and move the cam approximately one inch to get it out of the locking area. The lock release cover is made of a durable urethane material that will reclose and form a dust cover once the screwdriver or hex wrench is removed. Press down firmly to unlock arm Release LOCKING RANGE/ HIGH FORCE REGION 6

CAM DESIGN: SERIES PEC CLAMPS PHD s cam design maintains clamp force and locking range without the need for adjustable features. Toggle clamps require adjustable features or shims to maintain clamp force and locking feature. CAM VS. TOGGLE COMPARISON Example: PHD Cam vs. Toggle Toggle clamp with 1200 in-lb [16 Nm] torque vs. PHD clamp with 900 in-lb [102 Nm] torque Typical part variation =.04" [1 mm] Clamp force required = 250 lb [1112 N] Unit must stay locked during clamping Distance from clamp pivot to hold down location = " [76 mm] Force = Torque/Distance CLAMP ANGLE 0.1.6 1 2 4 6 % OF FORCE 100% 100% 100% 100% 100% 100% 70% PHD CAM JAW IS LOCKED CLAMP FORCE lb [N] 00 00 00 00 00 00 210 [14] [14] [14] [14] [14] [14] [94] % OF FORCE 100% 70% 55% 50% 40% 0% 25% Shaded areas indicate values do not meet requirements for toggle designs. TYPICAL TOGGLE CLAMP FORCE lb [N] JAW IS LOCKED Maybe No No No No 400 280 220 200 160 120 100 [1779] [1245] [979] [890] [712] [54] [458] PART VARIATION 0 0.005 0.01 0.052 0.105 0.210 0.14 CLAMP DISTANCE CLAMP FORCE PART VARIATION CLAMP ANGLE 1200 VS. TOGGLE COMPARISON CLAMP TORQUE in-lb [Nm] 1000 800 600 400 TOGGLE LOCKS TYPICAL TOGGLE PHD CAM LOCKS 200 0 1 2 4 5 ROTATION degree 7

OPTIONS & KITS: SERIES PEC CLAMPS Axxxx ARM OPTION This option provides a clamping arm at multiple locations and orientations in both standard and blank mounting configurations. Consult PHD for alternative arm designs. A R 0 01 SHAPE/LOCATION D-Straight, Both Sides L-Straight, Left R-Straight, Right U-U-Style. Centered ORIENTATION 0-0 Clamp 9-90 Clamp MOUNTING STYLE 00 - Blank 01 - Standard Mounting ARM OPTIONS - SHAPE/LOCATION Double Right Left Centered AD001 AR001 AL001 AU001 ARM OPTIONS - ORIENTATION 90 Open/Unclamped Closed/ Clamped 0 Closed/Clamped Open/Unclamped Ax0xx - 0 Ax9xx - 90 CAUTION: Clamps with U-Style arms in the 90 clamp position (AU9xx) and positional sensors require units to have no more than 96 rotation to prevent damage to unit. AUxxx 8

OPTIONS & KITS: SERIES PEC CLAMPS ARxxx A6 2X A9 2X A10 DOWEL HOLE A5 A4 A A7 2X A11 SHCS A12 HEX A1 TORQUE A2 A8 A1 A1 A2 A A4 A5 A6 A7 A8 A9 A10 A11 A12 A1 PEC2x mm in 1.181 0.0.591 15.0.661 9.0 2.559 65.0.94 10.0.787 20.0.787 20.0.75 9.5.256 6.5 4 mm SLIP FIT M5 SHCS M4 HEX 75 in-lb 8.5 Nm PECx 1.65 42.0.75 18.7 4.14 105.0.110 79.0.94 10.0.787 20.0.787 20.0.500 12.7.276 7.0 6 mm SLIP FIT M6 SHCS M5 HEX 125 in-lb 14 Nm PEC4x 1.969.866 4.21.150.94.787.787.625.276 50.0 22.0 107.0 80.0 10.0 20.0 20.0 15.9 7.0 6 mm SLIP FIT M8 SHCS M6 HEX 250 in-lb 28 Nm TE: ENSIONS A4 THROUGH A10 T AVAILABLE WITH Axx00 OPTION Blank Arm Kits Standard Arm Kits MODEL PEC2x PECx PEC4x ARM, STRAIGHT BLANK (-Axx00) 80569-00 78585-00 80570-00 ARM KITS ARM, STRAIGHT STD (-Axx01) 80569-01 78585-01 80570-01 KITS INCLUDE ARM, ARM CLAMP AND SCREWS AUxxx A6 2X A9 A8 Must be ordered as: PECxxD-x-96 A5 A4 A 2X A11 SHCS A12 HEX A1 TORQUE A7 A2 2X A10 DOWEL HOLE A1 A1 A2 A A4 A5 A6 A7 A8 A9 A10 A11 A12 A1 PEC2x mm in 1.181 0.0.591 15.0 4.096 104.0.071 78.0.94 10.0.787 20.0.787 20.0.472 12.0.256 6.5 4 mm SLIP FIT M5 SHCS M4 HEX 75 in-lb 8.5 Nm PECx 1.65 42.0.75 18.7 4.448 114.0.110 79.0.94 10.0.787 20.0.787 20.0.500 12.7.276 7.0 6 mm SLIP FIT M6 SHCS M5 HEX 125 in-lb 14 Nm PEC4x 1.969.866 5.276 4.174.94.787.787.625.276 50.0 22.0 14.0 106.0 10.0 20.0 20.0 15.9 7.0 6 mm SLIP FIT M8 SHCS M6 HEX 250 in-lb 28 Nm TE: ENSIONS A4 THROUGH A10 T AVAILABLE WITH Axx00 OPTION Blank U-Style Kit Standard U-Style Kit MODEL PEC2x PECx PEC4x ARM, U-STYLE BLANK (-AUx00) 80569-02 78585-02 80570-02 KITS ARM, U-STYLE STD (-AUx01) 80569-0 78585-0 80570-0 96 ROTATION 78600-01 78600-02 78600-0 ARM KITS INCLUDE ARM, ARM CLAMP AND SCREWS. ROTATION KITS ADD PARTS TO PISTON AND REQUIRES SOME DISASSEMBLY. All dimensions are reference only unless specifically toleranced. 9

OPTIONS & KITS: SERIES PEC CLAMPS M001 FLANGE MOUNTING CYLINDER BODY This option provides an integrated flange mount to the bottom of the clamp to simplify mounting. This option is only available on PEC4 units. Consult PHD for alternative mounting options. B21 B24 B2 B20 4X B22 B2 B17 B19 B18 B2 B17 B18 B19 B20 B21 B22 B2 B24 PEC4 6.889 175 1.890 48 2.62 60.492 12.551 14 2.992 76 2.441 62 1.772 45.268 6.8 1.795 45.6.02.6 PEC4 M002 FLANGE MOUNTING PLATE This option provides a bolt-on mount to the bottom of the clamp to simplify mounting. This option is only available on PEC2 and units. Consult PHD for alternative mounting options. B24 B21 B2 B20 4X B22 KIT 80578-01 INCLUDES MOUNTING PLATE AND MOUNTING SCREWS - 2 SCREWS FROM EXISTING CYLINDER WILL BE REPLACED BY LONGER SCREWS TORQUE TO 70 in-lb [8 Nm] PEC2 B2 B17 B19 B18 B2 B17 B18 B19 B20 B21 B22 B2 B24 in 9.292 2.28 2.750.609.500 2.95 1.890.46 2.108.218 PEC2 6.260 159 1.64 42 1.851 47.94 10.4 11 2.500 64 2.126 54 1.102 28.268 6.8 1.254 1.9.151.8 mm 26 58 70 18 15 89 75 48 8.8 5.5 5.5 KIT 80578-02 INCLUDES MOUNTING PLATE AND MOUNTING SCREWS TORQUE TO 500 in-lb [56 Nm] 10 All dimensions are reference only unless specifically toleranced.

OPTIONS & KITS: SERIES PEC CLAMPS Px PORT LOCATION This option specifies alternate port locations for the cylinder providing flexibility and customer convenience. 2 TES: 1) NUMBERS ENCLOSED IN HEX INDICATE PORT POSITION 2) POSITIONS 2 AND 4 ARE ONLY AVAILABLE ON PEC22, PEC, AND PEC44 UNITS PORT POSITION 1 IS STANDARD ON ALL UNITS 1 4 Lxx PORT FITTINGS LAA (metal) or LBB (plastic) option provides 90 swivel fittings for ease of air line hook up. PF HEX FITTINGS MAY SWIVEL 60 FROM LOCATION SHOWN SELF SEALING SWIVEL MALE ELBOW FOR 1/4" [6 mm] TUBING OPEN PORT P1 (UNCLAMP) CLOSE PORT P1 (CLAMP) P1 PF1 PF2 PF PECxx 1/8 NPT 1/8 BSPP.629 16.0.885 22.5.472 12.0 OPTION CODE LAA LBB PART NUMBER IMPERIAL 62178-00 71120-001 METRIC 62195-005 71121-001 PF2 PF1 V4 SEAL OPTION This option provides polyurethane piston seals for longer life in harsh environment applications. This option does not allow the use of magnets in the cylinder and therefore is not compatible with SWxx switch options. All dimensions are reference only unless specifically toleranced. 11

SWITCH OPTION: SERIES PEC CLAMPS PSxxx PRxxx STANDARD POSITION SENSING REVERSED POSITION SENSING This option provides arm open and arm closed sensing by affixing an aluminum housing to the back of the clamp body. The adjustable switches sense the position of a target on the cam as the clamp opens and closes. PS positions satellite switch S02/S2 to sense open and S01/S1 to sense close. PR positions the satellite switch S01/S1 to sense open and S02/S2 to sense close. See tables and diagrams for satellite switch to quick disconnect pin number relationships. SENSING OPTION S - Standard R - Reversed SWITCH HOUSING POSITION 1 - Position 1 PS1D9 *TE: Connector position 9 is not available with switch option A CONNECTOR POSITION 1 - Parallel to output shaft 9 - Perpendicular to output shaft* SWITCH OPTION N- No Switch A- 5-pin AC/DC Switch D- 4-pin PNP DC Switch (P + F) E- 4-pin PNP DC Switch (Turck) F- 4-pin PNP DC Switch (Efector) H- 4-pin NPN DC Switch (P + F) J- 4-pin NPN DC Switch (Turck) 2X PS6 SHCS PS7 HEX PS8 TORQUE PS1x9 90 PS1 PS2 PS1x1 POSITIONAL SENSOR MOUNTING MODEL PEC2x PECx PEC4x KIT N0. 80575 80575 80576 Includes switch housing and mounting hardware MATCHING CORDSETS 2 METERS LONG SWITCH OPTION A D E F H J PHD PART NUMBER 717-00-02 65440-001-02 7809-00-02 65440-001-02 7809-00-02 65440-001-02 CORDSET PART NUMBER KB 5T-2 V1-G-YE2M-PVC RK 4.4T-2 V1-G-YE2M-PVC RK 4.4T-2 V1-G-YE2M-PVC 1 4 2 PS1xx 1 4 2 PR1xx PS4 PS PS5 PS1 PS2 PS PS4 PS5 PS6 PS7 PS8 PEC2x mm in.54 9.0.547 1.9 1.181 0.0.66 85.5 2.480 6.0 M5 SHCS M4 HEX 70 in-lb 7.9 Nm PECx.54 9.0.547 1.9 1.175 29.8.60 85. 2.992 76.0 M5 SHCS M4 HEX 70 in-lb 7.9 Nm PEC4x.54 9.0.547 1.9 1.181 0.0 4.254 108.0.878 98.5 M5 SHCS M4 HEX 70 in-lb 7.9 Nm (CLOSED- CLAMP) POSITION 1-2 LOOP CABLES AS SHOWN (OPEN- UNCLAMP) POSITION 7-9 CABLE GROOVE GEOMETRY T SHOWN FOR CLARITY CLAMP CLOSED 0 2 6 CLAMP CLOSED 45 59 60 74 75 89 90 105 CLOSED SENSOR SWITCH SENSOR PS1xx PR1xx S01 S02 S01 S02 OPEN SENSOR SWITCH SENSOR PS1xx PR1xx S02 S01 S02 S01 S02 S01 S02 S01 SWITCH LOCATION HOLE 1-2 HOLE 2- SWITCH LOCATION HOLE 4-6 HOLE 5-7 HOLE 6-8 HOLE 7-9 PS1xx HOLE LOCATIONS Italicized indicates default positions 12 All dimensions are reference only unless specifically toleranced.

SWITCH OPTION: SERIES PEC CLAMPS SWITCH OPTION A 7148-002-PEC Turck Part #: Ni 2-Q6.5-ADZ2-0.16-FSB 5.4X4/S04 LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S01) RED: OUTPUT STATUS (S02) SO1 SO2.925 [2.5] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX [18.0] 1/2-20 UNF OPTION CODE PSxAx PRxAx L1 SATELLITE UNCLAMPED S02 S01 RD/WH CLAMPED S01 S02 4-WIRE AC/DC QUICK DISCONNECT PIN NUMBER S01 = PIN 5 S02 = PIN 4 SENSOR S01 RD/BK LOAD 1 L2 1.850 [47.0] 1 5 2 4.906 [2.0] L1 RD GN RD/YE LOAD 2 L2 SENSOR S02 SWITCH OPTION D 7148-001-PEC P + F Part #: NBN2-F581-160S6-E8-V1 (PNP) SWITCH OPTION H 7148-005-PEC P + F Part #: NBN2-F581-160S6-E10-V1 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STAT US (S1) RED: OUTPUT STATUS (S2) [18.0].925 [2.5] 1.850 [47.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX [18.0] M12 x1 CONNECTOR POSITION 1 90 CONNECTOR POSITION 9 OPTION CODE PSxDx PRxDx OPTION CODE PSxEx PRxEx 4-WIRE DC (V1 TYPE) NPN DUAL RMALLY OPEN BN SENSOR S01 1 4 BK LOAD 2 BU WH OPTION CODE PSxFx PRxFx LOAD SENSOR S02 SATELLITE UNCLAMPED S2 S1 SATELLITE UNCLAMPED S02 S01 + SATELLITE UNCLAMPED S2 S1 CLAMPED S1 S2 SWITCH OPTION E 7148-00-PEC Turck Part #: Ni 2-Q6.5-0.16-BDS-2AP6X-H1141/S4 (PNP) SWITCH OPTION J 7148-006-PEC Turck Part #: Ni-2-Q6.5-AN6-0.16-FS 4.4X/S04 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STAT US (S01) RED: OUTPUT STAT US (S02) [18.0].925 [2.5] 1.850 [47.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX.71 [18.1] M12 x1 CONNECTOR POSITION 1 CONNECTOR POSITION 9 SWITCH OPTION F 7148-004-PEC Efector Part #: IN 575 (PNP) LEDs GREEN: POWER YELLOW: OUTPUT STAT US (S1) RED: OUTPUT STATUS (S2) [18.0].925 [2.5] 1.850 [47.0] 90 THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX [18.0] M12 x1 CONNECTOR POSITION 1 90 CONNECTOR POSITION 9 4-WIRE DC (V1 TYPE) NPN DUAL RMALLY OPEN BN SENSOR S1 1 4 BK LOAD 2 BU WH LOAD SENSOR S2 + QUICK DISCONNECT PIN NUMBER S1 = PIN 4 S2 = PIN 2 4-WIRE DC (V1 TYPE) PNP DUAL RMALLY OPEN BN SENSOR S1 1 4 BK LOAD 1 2 BU CLAMPED S01 S02 WH LOAD 2 SENSOR S2 4-WIRE DC PNP DUAL RMALLY OPEN BN SENSOR S01 1 4 BK LOAD 1 2 BU CLAMPED S1 S2 WH LOAD 2 SENSOR S02 4-WIRE DC PNP DUAL RMALLY OPEN BN SENSOR S1 1 4 BK LOAD 1 2 BU WH LOAD 2 SENSOR S2 + QUICK DISCONNECT PIN NUMBER S01 = PIN 4 S02 = PIN 2 + QUICK DISCONNECT PIN NUMBER S1 = PIN 4 S2 = PIN 2 + All dimensions are reference only unless specifically toleranced. 1

SWITCH OPTION: SERIES PEC CLAMPS 1.26 [1.4] (6.500) ([165.1]) 1.004 [25.5].079 [2.0].177 [4.5] M8 x 1.0 THREAD.110 [2.8].157 [4.0] SW41 1 NPN SWITCH INSTALLED SW51 1 PNP SWITCH INSTALLED SW42 2 NPN SWITCHES INSTALLED SW52 2 PNP SWITCHES INSTALLED PART. 760-01 DESCRIPTION Solid State NPN (Sink) 5-28V DC, 165 mm Cable with Quick Disconnect PART. 760-02 DESCRIPTION Solid State PNP (Source) 5-28V DC, 165 mm Cable with Quick Disconnect SPECIFICATIONS 760-01 SWITCHING LOGIC Solid State Output, Normally Open SENSOR TYPE NPN Current Sinking OPERATING VOLTAGE 5-28 VDC SWITCHING CURRENT 200 ma max SWITCHING RATING 6 W max CURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active) VOLTAGE DROP 0.5 V @ 200 ma max LEAKAGE CURRENT 0.01 ma max INDICATOR Red LED CABLE 2.8, C, PVC SENSITIVITY 40 Gauss TEMPERATURE RANGE -10 to 70 C SHOCK 50G VIBRATION 9G ENCLOSURE CLASSIFICATION IP67 (NEMA 6) PROTECTION CIRCUIT Power Source Reverse Polarity, Surge Suppression SPECIFICATIONS 760-02 SWITCHING LOGIC Solid State Output, Normally Open SENSOR TYPE PNP Current Sourcing OPERATING VOLTAGE 5-28 VDC SWITCHING CURRENT 200 ma max SWITCHING RATING 6 W max CURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active) VOLTAGE DROP 0.5 V @ 200 ma max LEAKAGE CURRENT 0.01 ma max INDICATOR Green LED CABLE 2.8, C, PVC SENSITIVITY 40 Gauss TEMPERATURE RANGE -10 to 70 C SHOCK 50G VIBRATION 9G ENCLOSURE CLASSIFICATION IP67 (NEMA 6) PROTECTION CIRCUIT Power Source Reverse Polarity, Surge Suppression SINK (NPN) BROWN BLACK LOAD BLUE + DC - DC PIN 1 (BROWN) PIN (BLUE) PIN 4 (BLACK) SOURCE (PNP) BROWN BLACK LOAD BLUE + DC - DC PIN 1 (BROWN) PIN (BLUE) PIN 4 (BLACK) SWITCH SLOT LOCATIONS SWITCHES INSTALLED ON THIS SIDE PEC22, PEC, PEC44 PEC4 6549-xx CORDSET WITH FEMALE QUICK CONNECT PIN 2/4 WIRE COLOR BLACK PIN 1 WIRE COLOR BROWN A MODEL. 6549-02 6549-05. A 78.74 [2 m] 196.85 [5 m].402 [10.2] PIN WIRE COLOR BLUE.689 [19.] 1.299 [4.8] CABLE x.177 [4.5] TE: ALL NUMBERS IN [ ] ARE METRIC AND ARE IN mm 14 All dimensions are reference only unless specifically toleranced.

EXPLODED VIEW & PARTS LIST: SERIES PEC CLAMPS 1 1 9 5 6 11 4 2 7 12 10 20 5 KEY DESCRIPTION PEC22/PEC2 1 Right Body 80509--1 2 Left Body 80510--1 Pinion Assembly PECxxD - Double 80511 PECxxL - Left 80512 PECxxR - Right 8051 4 Cam 80514-0-1 5 Link 80515-01 6 Roller Bearing 80516 7 Switch Slot Cover 80517 9 Dowel Pin Roller-Link-Cam 1781-098 10 Dowel Pin Piston Rod-Cam 1781-049 11 Body Mounting Screws 59104-102 12 Switch Slot Cover Screw 59104-098 1 Lock Release Cover 78577 20 Cylinder Assembly * 80521-xx-xx-xx-xxx 5 Cylinder Mounting Screws 74675-728 *Consult PHD for cylinder assembly replacement part numbers PEC/PEC4 78595-1-1 78596-1-1 78597 78598 78599 78559-05-1 78560-01 78561 80517 1781-106 1781-098 59104-102 59104-098 78577 * 78601-xx-xx-xx-xxx 74675-729 PEC44/ 8054-1-1 8055-1-1 8056 8057 8058 8059-0-1 80540-01 80541 80542 1781-117 1781-098 59104-102 59104-098 78577 * 80546-xx-xx-xx-xxx 74675-70 KIT DESCRIPTION Cylinder Repair Kit (Standard) Cylinder Repair Kit (-V4 Option) Blank Straight Arm Kit Straight Arm Kit Blank U-Style Arm Kit U-Style Arm Kit 96 Rotation Kit Positional Sensor Mounting Kit Flange Mounting Kit (-M002) PEC22 8057-01 PEC2 8057-0 8057-02 8057-04 80569-00 80569-01 80569-02 80569-0 78600-01 80575 80578-01 PEC 78586-01 PEC4 78586-0 78586-02 78586-04 78585-00 78585-01 78585-02 78585-0 78600-02 80575 PEC44 80574-01 80574-0 78586-02 80574-04 80570-00 80570-01 80570-02 80570-0 78600-0 80576 80578-02 TES: 1) Cylinder repair kits include all seals, retaining rings, and shock pads required to rebuild cylinder. Consult PHD for piston rod, bushing and bore plug replacements. 2) Position sensor mounting kit includes switch housing and mounting hardware. 15

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