Spare Parts List Hydraulic Hammer. HM 1500/1500 S Eco (V) and Marathon (V)

Spare Parts List Hydraulic Hammer HM 1500/1500 S Eco (V) and Marathon (V) Pt. Id. No. 3363 0029 09 Valid from: 12/2003 GB

Spare Parts List Hydraulic Hammers HM 1500 S Eco HM 1500 S Eco V HM 1500 S Marathon HM 1500 S Marathon V from ser. no. 2100 on Previous delivered percussion units HM 1500 Eco HM 1500 Eco V HM 1500 Marathon HM 1500 Marathon V ser. no. 1130 to 2099 HM 1500 HM 1500 V ser. no. 0030 to 1129 E Atlas Copco Construction Tools GmbH Atlas Copco Construction Tools GmbH P.O. Box: 102152 Helenenstrasse 149 45021 Essen 45143 Essen Federal Republic of Germany Telephone.............. 49 201 633 0 Telefax................. +49 201 633 2281 Telefax Customer Support +49 201 633 1352 3

Table of contents 1. The HM 1500 series of hydraulic hammers.................................... 5 2. Working tools for HM 1500................................................... 6 3. Dimensions and weights HM 1500/1500 S Eco/Marathon..................... 7 4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon........................ 8 4.1. Presentation percussion unit (from ser. no. 2331 on)............................. 8 4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no. 2331 on)...................................................... 9 5. Hydraulic hammer HM 1500 S Eco (V)........................................ 10 5.1. Presentation HM 1500 S Eco (V).............................................. 10 5.2. Spare parts list for HM 1500 S Eco (V)......................................... 11 5.3. Hydraulic hoses for hydraulic hammers HM 1500 S.............................. 11 6. Hydraulic hammer HM 1500 S Marathon (V)................................. 12 6.1. Presentation HM 1500 S Marathon (V)........................................ 12 6.2. Spare parts list for HM 1500 S Marathon (V).................................. 13 7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar........................ 14 7.1. Presentation Manual lubricating on HM 1500 S Eco (V)......................... 14 7.2. Spare parts list for connecting kit for HM 1500 S Eco (V)......................... 14 7.3. Presentation Automatic lubricating with ContiLube II (standard on HM 1500 S Marathon ).......................................... 15 7.4. Spare parts list for connecting kit for ContiLube II on HM 1500 S Eco (V).......... 15 8. StartSelect AutoStart or AutoStop........................................... 16 9. Required pt. id. nos for ordering............................................. 17 10. Previous delivered percussion units HM 1500................................. 17 11. Percussion unit HM 1500 Eco/Marathon..................................... 18 11.1. Presentation percussion unit (ser. no. 1130 to 2099)............................. 18 11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon (from ser. no. 1130 to 2099).................................................. 19 12. Percussion unit HM 1500.................................................... 20 12.1. Presentation percussion unit (ser. no. 0030 to 1129)............................. 20 12.2. Spare parts list for percussion unit HM 1500 (from ser. no. 0030 to 1129)........... 21 13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon........................ 22 13.1. Presentation percussion unit (from ser. no. 2100 on)............................. 22 13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no. 2100 on)...................................................... 23 4

1. The HM 1500 series of hydraulic hammers The HM 1500 Marathon / HM 1500 S Marathon hydraulic hammers are equipped with a wear protection system Marathon comprising: AutoControl DustProtector ContiLube II The hydraulic hammers of the HM 1500 series will be delivered with the following features: HM 1500 S Eco from ser. no.2100 on HM 1500 S Marathon from ser. no.2100 on HM 1500 Eco ser. no.1130 to ser. no. 2099 HM 1500 Mara thon ser. no1130 to ser. no. 2099 HM 1500 Eco from ser. no. 0030 to ser. no. 1129 AutoControl X X X X DustProtector X X ContiLube II ( ) X ( ) X ( ) StartSelect X X Vibrosilenced Plus ( X ) ( X ) ( X ) ( X ) ( X ) ( X )= as an option ( ) = for retrofitting 5

Instructions for use Important note: This spare parts list contains no safety regulations and is merely intended to assist in the ordering of spare parts. For information on operating, servicing or repairing the hammer, the relevant operating manual must be consulted at all costs. Please observe the safety regu lations listed in the relevant operating manual. Atlas Copco Construction Tools GmbH Instructions of ordering Please note the full identification number of your HM 1500 Eco/ Marathon. This code can be found on the cylinder (part no.3) Determine the quantity of individual parts which are required and need to be ordered. The order must indicate the following details: H full identification code of the HM 1500 Eco/Marathon H required quantity H part ident. no. H designation Sample spare part order: For hydraulic hammer HM 1500 0371 0 HM 1500 0016 Hammer No. Hammer type Cylinder dimension index Cylinder No. 4 pieces Pt. Id. No. 3363 0697 13 Tensioning bolts Important: Please indicate the address to which the parts should be sent and the type of shipment required. 2. Working tools for HM 1500 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Designation Useful length Weight Part ident. no. ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ [ mm ] [ kg ] Standard designs: Eco Marathon Moilpoint Ø 150 500 455 137 3363 0872 16 650 605 158 3363 0822 41 Flat chisel (cross cut) 500 650 455 605 143 164 3363 0859 70 3363 0822 43 Blunt steel 500 650 455 605 155 176 3363 0872 14 3363 0822 45 Further special designs available on request. Please note: Working tools will be subject to wear in the normal course of operations. Chisel paste 500 g cartridge, for ContiLube II Pt. Id. No. 3363 0660 65 Manual grease gun for cartridge ContiLube II Pt. Id. No. 3363 0345 67 Adapter kit for underwater applications Pt. Id. No. 3362 2615 52 6

3. Dimensions and weights HM 1500/1500 S Eco/Marathon 650 (47) 700 b a 533 150 c Main dimensions and weights (as shown, without chisel and adapter) Dimension a b c Weight HM 1500 S Eco HM 1500 S Marathon 380 1946 650 1720 kg 416 1991 605 1772 kg Required part ident. nos for ordering (See page 17) 7

4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon 4.1. Presentation percussion unit (from ser. no. 2331 on) 37 37 Observe installa tion direction of back up ring! 1 54 15 22 19 22 CL 20 21 38 39 38 40 39 40 2 34 36 35 75 76 77 69 17 18 22 24 2 cylinder no. ser. no. 3 70,71,72 Start Select see page 16 Observe installa tion direction of back up ring! 6 7 60 26 53 52 25 62 27 80 65 66 Marathon 59 65 66 64 68 X 5 Eco 64 99 8

4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no. 2331 on) Part no. Pt. id. no. Quantity Designation 3363 0870 66 1 Percussion unit HM 1500 S Eco (from ser. no. 2331 on) 3363 0870 68 1 Percussion unit HM 1500 S Marathon (from ser. no. 2331 on) 1 3363 0344 79 1 Cylinder cover with parts 46 50 2 3363 0871 55 1 Seal flange 3 3363 0865 81 1 Cylinder with parts 70 72 4 3363 0862 93 1 Percussion piston 5 3363 0870 75 1 Lower hammer part with parts 2 x 57, 58, 64 66, 80 5 3363 0870 76 1 Lower hammer parts with parts 2 x 57, 58, 68, 80 6 3363 0870 89 4 Tensioning bolt with parts 7 and 60 7 3361 8543 31 4 Washer 9 3362 2681 85 2 Locking pin 10 3363 0695 85 1 Accumulator HP 11 K 3361 0319 12 1 O ring 12 K 3361 8505 29 1 Back up ring 13 3361 3337 03 6 Pair of locking rings 14 3363 0704 90 6 Cylindrical bolt 15 3363 0340 41 2 Blind flange (from ser. no. 2342 on); 17 3363 0872 86 1 Filling valve with parts 18 and 69 18 K 3360 1751 25 1 O ring 19 3361 8545 11 1 Non return valve 20 K 3361 0319 51 1 O ring 21 K 3361 0319 50 1 O ring 22 K 3360 3143 72 18 O ring 23 K 3360 4780 98 10 O ring 24 K 3362 2675 82 4 O ring 25 K 3361 8551 00 1 O ring 26 K 3361 8543 39 1 Sealing 27 K 3363 0836 69 1 Stripper 28 K 3360 4780 97 1 O ring 30 3363 0354 39 1 Control valve 31 3361 3315 55 1 Cap 32 3360 1037 76 6 Cylindrical bolt 34 3363 0354 25 1 Screw plug 35 K 3360 3143 70 1 O ring 36 3363 0354 53 1 Valve 37 3360 2065 98 2 Eye bolt 38 K (2) Sealing (see part 40) 39 K (2) Back up ring (see part 40) 40 K 3363 0835 89 2 Set of sealings with parts 38 and 39 Part Pt. id. no. Quantity Designation no. 45 K 3360 3143 75 1 O ring 46 3361 0315 29 6 Threaded insert 47 3361 0319 89 6 Threaded insert 48 3361 0319 46 8 Threaded insert 49 3361 8441 13 1 Sieve disk 50 3361 8441 15 1 Screw plug 52 K (1) Sealing (see part 62) 53 K (1) Stützring (see part 62) 54 K 3363 0870 27 1 Sealing 56 K 3360 9819 27 2 Retainer bar 57 K 3361 8543 47 4 Bolt 58 K 3361 8543 63 4 Locking bush 59 K 3362 2629 25 4 Seal plug 60 3363 0865 85 4 Tensioning bolt 61 K 3361 0319 90 1 O ring 62 K 3363 0835 90 1 Set of sealings with parts 52 and 53 64 K 3363 0885 07 1 Wear bush 65 K 3363 0690 79 1 Buffer ring 66 K 3363 0691 83 1 Wear bush 68 3363 0887 07 1 Base 69 3360 4784 26 1 Threaded plug 70 3363 0825 93 1 Threaded plug 71 3363 0825 05 1 Valve bush 72 K 3363 0832 45 1 O ring 74 3362 2617 05 1 Locking pin 75 K 3360 4781 71 1 O ring 76 3361 8546 57 1 Connecting screw 77 3360 4337 74 1 Lubricating nipple 78 3360 1060 74 8 Cylindrical bolt 79 3362 2615 63 8 Lock washer 80 3363 0853 79 4 Threaded insert 99 K 3360 9953 40 1 Dust cap X K 3360 9953 40 (1) Dust cap (see spare parts list HM 1500 Marathonm, see page 13) X K 3363 0339 45 (1) Stripper (see spare parts list HM 1500 Marathonm, see page 13) K 3362 2616 47 1 Diaphragm for part 10 K 3363 0344 94 1 Set of sealings Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts. 9

5. Hydraulic hammer HM 1500 S Eco (V) 5.1. Presentation HM 1500 S Eco (V) 101 108 107 102 202 150 100 203 104 200 400 (401) See page 11 1 103 202 201 121, 122, 123 120 Attachment to an existing carrier requires an addi tional adapter matching the carrier in question. 10

5.2. Spare parts list for HM 1500 S Eco (V) Part no. Pt. id. no. Quantity Designation x 3363 0870 61 1 Hydr. hammer HM 1500 S Eco; from SN 2100 on x 3363 0865 75 1 Hydr. hammer HM 1500 S Eco V; from SN 2100 on 1 3363 0870 66 1 Percussion unit HM 1500 Eco S; from SN 2100 on Spare parts list for hammer box HM 1500, HM 1500 Eco, HM 1500 S Eco 100 3363 0860 23 1 Hammer box HM 1500 S Eco 101 K 3361 8498 05 1 Elastic pad 102 K 3361 8476 37 2 Damping element 103 K 3362 2696 85 2 Guide plate 104 K 3362 2640 51 2 Guide plate 107 3363 0866 01 1 Dust cap 108 3363 0860 99 1 Dust cap 120 3362 2616 97 1 Transport safety device 121 3360 0268 83 2 Cylindrical bolt 122 3360 1032 54 2 Nut 150 3362 2678 06 1 CE name plate K 3363 0665 01 1 Set of plastic parts with parts 101 104 Additional parts for hammer boxes HM 1500 S Eco V 200 K 3362 2679 06 1 Cover 201 K 3362 2678 94 2 Plug 202 K 3362 2678 98 13 Plug 203 K 3362 2678 93 1 Plug Contained in the adapter: 121 3360 0268 82 12 Cylindrical bolt 123 3361 8507 47 12 Pair of locking rings Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. Note: When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer plus hammer box (not including adapter and tool). After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used. 5.3. Hydraulic hoses for hydraulic hammers HM 1500 S Connecting hose with flange, from serial no. 2342 400 3363 0870 15 2 Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2300 mm (401) 3363 0870 16 2 Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2800 mm Accessories to the connecting hoses 3360 1060 74 8 Cylindrical bolt 3363 0894 76 2 Sealing 3363 0669 63 4 Threaded plug (for ContiLube II) 11

6. Hydraulic hammer HM 1500 S Marathon (V) 6.1. Presentation HM 1500 S Marathon (V) 101 108 107 102 202 100 203 1 150 120 121 122 123 400 (401) See page 11 200 104 202 103 201 X Y Detail X Detail Y 3 2 113 114 115 111 Attachment to an existing carrier requires an additional adapter matching the carrier in question. 110 112 12

6.2. Spare parts list for HM 1500 S Marathon (V) Part no. Pt. id. no. Quantity Designation x 3363 0870 63 1 1 Hydr. hammer HM 1500 S Marathon ; from SN 2100 on x 3363 0865 77 1 Hydr. hammer HM 1500 S Marathon V; from SN 2100 on 1 3363 0870 68 1 Percussion unit HM 1500 S Marathon ; from SN 2100 on 2 K 3363 0339 45 1 Stripper 3 K 3363 0887 07 1 Base 270 3363 0671 23 1 ContiLube II (see separate Operating Instructions) K 3363 0833 38 1 Connecting kit for ContiLube II (see page 15) Spare parts list for hammer box HM 1500 S Marathon 100 3363 0860 25 1 Hammer box HM 1500 S Marathon 101 K 3361 8498 05 1 Elastic pad 102 K 3361 8476 37 2 Damping element 103 K 3362 2696 85 2 Guide plate 104 K 3362 2640 51 2 Guide plate 107 3363 0866 01 1 Dust cap 108 3363 0860 99 1 Dust cap 110 K 3363 0706 62 1 Floating ring 111 K 3363 0337 23 1 Counter ring 112 K 3363 0337 19 1 Guide ring 113 K 3363 0706 43 2 Bolt 114 K 3361 8543 63 2 Locking bush 115 K 3360 9953 40 1 Dust cap 120 3362 2616 97 1 Transport safety device 121 3360 0268 83 2 Cylindrical bolt 122 3360 1032 54 2 Nut 150 3362 2678 06 1 CE name plate K 3363 0665 01 1 Set of plastic parts with parts 101 104 Additional parts for hammer box HM 1500 S Marathon V 200 K 3362 2679 06 1 Cover 201 K 3362 2678 94 2 Plug 202 K 3362 2678 98 13 Plug 203 K 3362 2678 93 1 Plug Contained in the adapter: 121 3360 0268 82 12 Cylindrical bolt 123 3361 8507 47 12 Pair of locking rings Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. Note: When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer plus hammer box (not including adapter and tool). After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used. 13

7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar. 7.1. Presentation Manual lubricating on HM 1500 S Eco (V) 256 252 253 254 255 258 251 256 257 Parts 252, 254 and 258 secured by Loctite 243 Important: The hose (part 257) must be laid in accordance with the diagram, ensuring that it can be moved freely and not make contact at any point. 7.2. Spare parts list for connecting kit for HM 1500 S Eco (V) Part no. Pt. id. no. Quantity Designation 3363 0833 37 x Connecting kit for HM 1500 S Eco (V) 251 3363 0689 39 1 Support 252 3360 1037 50 3 Cylindrical bolt 253 3361 8505 96 3 Pair of locking rings 254 3362 2698 57 1 Adapter 255 3360 4337 74 1 Grease nipple 256 3363 0662 33 2 Fitting 257 K 3363 0838 74 1 Hose 258 3362 3281 38 1 Nut 3361 0316 66 1 Loctite 243 Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. 14

7.3. Presentation Automatic lubricating with ContiLube II (standard on HM 1500 S Marathon ) 277 274 275 280 278 271 272 274 270 273 279 276 279 271 272 277 Parts 271, 273 and 276 secured by Loctite 243 Important: The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring that they can be moved freely and do not make contact at any point. 7.4. Spare parts list for connecting kit for ContiLube II on HM 1500 S Eco (V) Part no. Pt. id. no. Quantity Designation 3363 0833 38 x Connecting kit for ContiLube II 270 3363 0671 23 1 ContiLube II (not included in the conn. kit) 271 3360 1037 50 7 Cylindrical bolt 272 3361 8505 96 7 Pair of locking rings 273 3363 0668 87 1 Adapter 274 3363 0662 33 2 Fitting 275 K 3363 0838 74 1 Hose 276 3363 0687 45 1 Adapter 277 3363 0662 34 2 Fitting 278 K 3363 0838 78 1 Hose 279 3363 0669 51 2 Seal Dichtring 280 3363 0689 37 1 Support 3361 0316 66 1 Loctite 243 Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. 15

8. StartSelect AutoStart or AutoStop Access to the StartSelect mechanism for the HM 1500 S is on the frontal side of the cylinder (see diagram on page 8 of this spare parts list). The diagram on this page shows the parts located at this point and their configuration. Note: These parts are already included in other lists in this spar parts list. Spare parts list StartSelect Part no. Pt. id. no. Quantity Designation x StartSelect 70 3363 0825 93 1 Screw plug 71 3363 0825 05 1 Valve bush 72 * 3363 0832 45 1 O ring 203 3362 2678 99 1 Plug Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. AutoStop" mode Connecting bore on front side of cylinder AutoStart" mode = exfactory setting Front wall of hammer box Part no. 203 sealing plug Stop Part 71 valve bush Stop Part 72 O ring M 10 thread (both ends) for mounting Part 70 screw plug 16

9. Required pt. id. nos for ordering HM 1500 S Eco und HM 1500 S Marathon Pt. id. no. Designation 3363 0870 61 Hydraulic hammer HM 1500 S Eco (Vibrosilenced) 3363 0865 75 Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus) 3363 0870 60 Hydraulic hammer HM 1500 S Eco (Vibrosilenced with ContiLube II) 3363 0870 59 Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus with ContiLube II) 3363 0870 63 Hydraulic hammer HM 1500 S Marathon (Vibrosilenced) 3363 0865 77 Hydraulic hammer HM 1500 S Marathon V (Vibrosilenced Plus) From ser. no. 2100 on 10. Previous delivered percussion units HM 1500 In the chapters 11 and 12 on the following pages previous delivered percussion units will be shown together with their belonging spare parts lists. When ordering spare parts for these previous models it is important to state the ser. no. of the unit in question. Depending on this ser. no. chapter 11 or 12 have to be used. The spare parts lists in these chapters will show under the headline Designation" former part ident. nos which are substituted by current parts. 17

11. Percussion unit HM 1500 Eco/Marathon 11.1. Presentation percussion unit (ser. no. 1130 to 2099) 37 37 Observe installa tion direction of back up ring! 1 54 67 63 22 19 22 CL 2 20 21 38 39 40 39 40 38 34 36 35 75 76 77 69 17 18 2 cylinder no. ser. no. 3 Observe installa tion direction of back up ring! 6 60 7 8 26 53 52 25 62 27 80 65 66 59 Marathon 66 64 X 5 Eco 99 18

11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon (from ser. no. 1130 to 2099) Part no. Part ident no. Quantity Designation 3363 0354 35 1 Hydr. hammer HM 1500 Eco (percussion unit) from SN 1130 to 2099 3363 0661 81 1 Hydr. hammer HM 1500 Mara thon (perc. unit) from SN 1130 to 2099 1 3363 0344 79 1 Cylinder cover with parts 46 50 2 3363 0871 55 1 Seal flange; in substitution of 3363 0354 31 3 3363 0344 80 1 Cylinder 4 3361 8543 21 1 Percussion piston 5 3363 0870 75 1 Lower hammer part with parts 2 x 57, 58, 65,66,80 in substitution 3363 0700 26; see page 22! 5 3363 0870 76 1 Lower hammer part with parts 2 x 57, 58, 64 66,80; in substitution of 3363 0700 27; see page 22! 6 3363 0831 91 4 Tensioning bolt with parts 7,8 and 60; in substitution of 3362 2635 03 7 3361 8543 31 4 Washer 8 3361 8543 33 4 Nut 9 3362 2681 85 2 Locking pin 10 3363 0695 85 1 Accumulator HP; in substitu tion of 3361 8505 19 11 K 3361 0319 12 1 O ring 12 K 3361 8505 29 1 Back up ring 13 3361 3337 03 6 Pair of locking rings 14 3363 0704 90 6 Expansion bolt; in substitution of 3360 0266 48 15 3362 2690 91 1 Adapter T with parts 16, 22 and 78 79; size 1 5/8 JIC; in substitution of 3362 2638 61 16 3361 3534 89 2 Dust cap 17 3363 0872 86 1 Fill. valve with parts 18 a. 69; in substitution of 3360 9967 19 18 K 3360 1751 25 1 O ring 19 3361 8545 11 1 Non return valve; in substitu tion of 3361 0317 94 20 K 3361 0319 51 1 O ring 21 K 3361 0319 50 1 O ring 22 K 3360 3143 72 18 O ring 23 K 3360 4780 98 10 O ring 24 K 3362 2675 82 4 O ring 25 K 3361 8551 00 1 O ring 26 K 3361 8543 39 1 Sealing 27 K 3363 0836 69 1 Stripper; in substitution of 3361 8543 43 and 3363 0342 81 28 K 3360 4780 97 1 O ring 30 3363 0354 39 1 Control valve 31 3361 3315 55 1 Cap Part Part ident no. Quantity Designation no. 32 3360 1037 76 6 Cylindrical bolt 34 3363 0354 25 1 Screw plug 35 K 3360 3143 70 1 O ring 36 3363 0354 53 1 Valve 37 3360 2065 98 2 Eye bolt 38 K (2) Sealing (see part 40) 39 K (2) Back up ring (see part 40) 40 K 3363 0835 89 2 Set of sealings with parts 38 and 39 45 K 3360 3143 75 1 O ring 46 3361 0315 29 6 Threaded insert 47 3361 0319 89 6 Threaded insert 48 3361 0319 46 8 Threaded insert 49 3361 8441 13 1 Sieve disk 50 3361 8441 15 1 Screw plug 52 K (1) Sealing (see part 62) 53 K (1) Back up ring (see part 62) 54 K 3363 0870 27 1 Sealing; in substitution of 3361 8550 99 56 K 3360 9819 27 2 Retainer bar 57 K 3361 8543 47 4 Bolt 58 K 3361 8543 63 4 Locking bush 59 K 3362 2629 25 4 Seal plug 60 3361 8543 29 4 Tensioning bolt; in substitution of 3363 0697 13 61 K 3361 0319 90 1 O ring 62 K 3363 0835 90 1 Set of sealings with parts 52 and 53; from SN 1655 on 63 3363 0673 23 1 Adapter P with parts 16,22, 78,79 and 67; size 1 5/8 JIC; from SN 0800 on 64 K 3363 0691 87 1 Wear bush 65 K 3363 0690 79 1 Buffer ring 66 K 3363 0691 83 2 1 Wear bush 67 3363 0669 63 1 Threaded plug 69 3360 4784 26 1 Threaded plug; in substitution of 3360 1078 79 74 3362 2617 05 1 Locking pin 75 K 3360 4781 71 1 O ring 76 3361 8546 57 1 Connecting screw 77 3360 4337 74 1 Grease nipple 78 3360 1060 74 8 Cylindrical bolt 79 3362 2615 63 8 Lock washer 80 3363 0853 79 4 Threaded insert 99 K 3360 9953 40 1 Dust cap X K 3360 9953 40 (1) Dust cap (see spare parts list HM 1500 Marathon page 13) X K 3363 0339 45 (1) Stripper (see spare parts list HM 1500 Marathon page 13) K 3362261647 1 Diaphragm for part 10 K 3363034494 1 Set of sealings Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts. 19

12. Percussion unit HM 1500 12.1. Presentation percussion unit (ser. no. 0030 to 1129) 1 39 34 63,(67) 33 22 44 19 22 F 2 38 36 76 75 77 40 41 42 43 22 24 21 2 17 3 Only for SN 0030 0500: Groove for part no. 62 not existing! 6 7 8 60 26 27 62 25 Observe in stallation direction of back up ring! 80 5 20

12.2. Spare parts list for percussion unit HM 1500 (from ser. no. 0030 to 1129) Part no. Part id. no. Quan tity Designation 3363 0354 35 1 Hydr. hammer HM 1500 (perc. unit); from SN 0030 to SN 1129 1 3363 0866 77 1 Cylinder cover with parts 46 50; in substitution of 3363 0344 79; See page 22! 2 3363 0871 55 1 Seal flange; in substitution of 3363 0354 31 a. 3362 2691 05 3 3363 0866 79 1 Cylinder; in substitution of (up to SN 500)=361 8543 13 in substitution of 3362 2658 85 (from SN 501 on); See page 22! 4 3361 8543 21 1 Percussion piston 5 3363 0870 75 1 Lower hammer part with parts 2x57,58,65,66,80; in sub stitution of 3361 8543 17; See page 22! 6 3363 0831 91 4 Tensioning bolt with parts 7,8,60; in substitution of 3362 2635 03 7 3361 8543 31 4 Washer 8 3361 8543 33 4 Nut 9 3362 2681 85 2 Locking pin; in substitution of 3361 8543 61 10 3363 0695 85 1 Accumulator HP; in substitu tion of 3361 8505 19 11 K 3361 0319 12 1 O ring 12 K 3361 8505 29 1 Back up ring 13 3361 3337 03 6 Pair of locking rings 14 3363 0704 90 6 Expansion bolt; in substitution of 3360 0266 48 15 3362 2638 61 2 Adapter with parts 16, 22, 78 79; size 30 S; SN 0030 to 0799; in substitu tion of 3362 2617 06 15 3362 2690 91 1 Adapter T with parts 16,22, 78 79; size 1 5/8" JIC; from SN 0800 on 16 3361 8505 22 2 Dust cap 17 3363 0872 86 1 Filling valve with parts 18, 69; in substitution of 3360 9967 19 18 K 3360 1751 25 1 O ring 19 3361 8545 11 1 Non return valve 20 K 3361 0319 51 1 O ring 21 K 3361 0319 50 1 O ring 22 K 3360 3143 72 18 O ring 23 K 3360 4780 98 10 O ring 24 K 3362 2675 82 4 O ring 25 K 3361 8551 00 1 O ring 26 K 3361 8543 39 1 Sealing 27 K 3363 0836 69 1 Stripper; in substitution of 3361 8543 43 28 K 3360 4780 97 1 O ring 30 3363 0354 39 1 Control valve 31 3361 3315 55 1 Cap 32 3360 1037 76 6 Cylindrical bolt 33 3363 0354 53 1 Valve 34 3363 0354 21 1 Bush 36 3363 0354 51 1 Connecting screw 38 3360 1135 63 1 Threaded plug 39 K 3360 1171 31 1 Seal Part no. Part id. no. Quan tity Designation 40 3361 3566 35 1 Valve bush 41 3361 3357 27 1 Valve piston 42 3361 8477 29 1 Screw 43 K 3360 3144 59 1 O ring 44 K 3360 3143 70 1 O ring 45 K 3360 3143 75 1 O ring 46 3361 0315 29 6 Threaded insert 47 3361 0319 89 6 Threaded insert 48 3361 0319 46 8 Threaded insert 49 3361 8441 13 1 Sieve disk 50 3361 8441 15 1 Screw plug 52 K (2) Sealing (see part 55) 53 K (2) Back up ring (see part 55) 54 K 3363 0870 27 1 Sealing; in substitution of 3361 8550 99 55 K 3363 0835 89 2 Set of sealings with parts 52 and 53; in substitution of 3361 8551 01 a. 3361 8543 37 56 K 3360 9819 27 2 Retainer bar 57 K 3361 8543 47 4 Bolt 58 K 3361 8543 63 4 Locking bush 59 K 3362 2629 25 4 Seal plug 60 3361 8543 29 4 Tensioning bolt 61 K 3361 0319 90 1 O ring 62 K 3363 0835 90 1 Set of sealings; from SN 0501 on; in substitution of 3363 0322 93 63 3363 0673 23 1 Adapter P with parts 16, 22, 67,78,79; size 1 5/8" JIC; from SN 0800 on 65 K 3363 0690 79 1 Buffer ring; in substitution of 3361 8543 23 66 K 3361 8543 25 2 Wear bush 67 3363 0669 63 1 Threaded plug 69 3360 4784 26 1 Threaded plug; in substitution of 3360 1078 79 74 3362 2617 05 1 Locking pin 75 K 3360 4781 71 1 O ring 76 3361 8546 57 1 Connecting screw 77 3360 4337 74 1 Lubricating nipple 78 3360 1060 74 8 Cylindrical bolt 79 3362 2615 63 8 Lock washer 80 3363 0853 79 4 Threaded insert 99 3360 9953 40 1 Dust cap 901 3361 3543 11 1 Sleeve K 3362 2616 47 1 Diaphragm for part 10 K 3362 2616 78 1 Set of sealings; up to SN 0500 K 3362 2672 03 1 Set of sealings; from SN 0501 to 1129 K 3363 0344 94 1 Set of sealings; from SN 1130 on Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the ham mer when ordering spare parts. 21

13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon 13.1. Presentation percussion unit (from ser. no. 2100 on) 37 37 1 Observe installa tion direction of back up ring! 54 67 63 22 19 22 CL 2 20 21 38 39 40 39 40 38 34 36 35 75 76 77 69 17 18 22 24 2 cylinder no. ser. no. 3 70,71,72 Start Select Observe installa tion direction of back up ring! see page 16 6 60 7 26 53 52 25 62 80 27 65 66 59 Marathon 66 64 X 5 Eco 99 22

13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no. 2100 on) Part no. Pt. id. no. Quantity Designation 3363 0870 66 1 Hydr. hammer HM 1500 S Eco (percussion unit) from ser. no. 2100 on 3363 0870 68 1 Hydr. hammer HM 1500 S Marathon (percussion unit) from ser. no. 2100 on 1 3363 0344 79 1 Cylinder cover with parts 46 50 2 3363 0871 55 1 Seal flange 3 3363 0870 73 1 Cylinder 4 3363 0862 93 1 Percussion piston 5 3363 0870 75 1 Lower hammer part with parts 2 x 57, 58, 65, 66, 80 5 3363 0870 76 1 Lower hammer parts with parts 2 x 57, 58, 64 66, 80 6 3363 0870 89 4 Tensioning bolt with parts 7 and 60 7 3361 8543 31 4 Washer 9 3362 2681 85 2 Locking pin 10 3363 0695 85 1 Accumulator HP 11 K 3361 0319 12 1 O ring 12 K 3361 8505 29 1 Back up ring 13 3361 3337 03 6 Pair of locking rings 14 3363 0704 90 6 Expansion bolt 15 3362 2690 91 1 Adapter with parts 16, 22 and 78 79; size 1 5/8" JIC 16 3361 3534 89 2 Dust cap 17 3363 0872 86 1 Filling valve with parts 18 and 69 18 K 3360 1751 25 1 O ring 19 3361 8545 11 1 Non return valve 20 K 3361 0319 51 1 O ring 21 K 3361 0319 50 1 O ring 22 K 3360 3143 72 18 O ring 23 K 3360 4780 98 10 O ring 24 K 3362 2675 82 4 O ring 25 K 3361 8551 00 1 O ring 26 K 3361 8543 39 1 Sealing 27 K 3363 0836 69 1 Stripper 28 K 3360 4780 97 1 O ring 30 3363 0354 39 1 Control valve 31 3361 3315 55 1 Cap 32 3360 1037 76 6 Cylindrical bolt 34 3363 0354 25 1 Screw plug 35 K 3360 3143 70 1 O ring 36 3363 0354 53 1 Valve 37 3360 2065 98 2 Eye bolt 38 K (2) Sealing (see part 40) 39 K (2) Back up ring (see part 40) 40 K 3363 0835 89 2 Set of sealings with parts 38 and 39 Part Pt. id. no. Quantity Designation no. 45 K 3360 3143 75 1 O ring 46 3361 0315 29 6 Threaded insert 47 3361 0319 89 6 Threaded insert 48 3361 0319 46 8 Threaded insert 49 3361 8441 13 1 Sieve disk 50 3361 8441 15 1 Screw plug 52 K (1) Sealing (see part 62) 53 K (1) Stützring (see part 62) 54 K 3363 0870 27 1 Sealing 56 K 3360 9819 27 2 Retainer bar 57 K 3361 8543 47 4 Bolt 58 K 3361 8543 63 4 Locking bush 59 K 3362 2629 25 4 Seal plug 60 3363 0865 85 4 Tensioning bolt 61 K 3361 0319 90 1 O ring 62 K 3363 0835 90 1 Set of sealings with parts 52 and 53 63 3363 0673 23 1 Adapter with parts 16, 22,67,78 79; size 1 5/8" JIC 64 K 3363 0691 87 1 Wear bush 65 K 3363 0690 79 1 Buffer ring 66 K 3363 0691 83 2 1 Wear bush 67 3363 0669 63 1 Threaded plug 69 3360 4784 26 1 Threaded plug 70 3363 0825 93 1 Threaded plug 71 3363 0825 05 1 Valve bush 72 K 3363 0832 45 1 O ring 74 3362 2617 05 1 Locking pin 75 K 3360 4781 71 1 O ring 76 3361 8546 57 1 Connecting screw 77 3360 4337 74 1 Lubricating nipple 78 3360 1060 74 8 Cylindrical bolt 79 3362 2615 63 8 Lock washer 80 3363 0853 79 4 Threaded insert 99 K 3360 9953 40 1 Dust cap X K 3360 9953 40 (1) Dust cap (see spare parts list HM 1500 Mar., page 13) X K 3363 0339 45 (1) Stripper (see spare parts list HM 1500 Mar., page 13) K 3362 2616 47 1 Diaphragm for part 10 K 3363 0344 94 1 Set of sealings Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts. 23

Notes to page 19 Spare parts list percussion unit HM 1500, from SN 1130 to 2099. When replacing the main parts 5 on those percussion units the following terms/restrictions have to be observed! 1. Lower hammer part: pt.id.no. 3363 0700 26 or 3363 0700 27 should be replaced: Replacement: Lower hammer part: pt.id.no. 3363 0870 75 ( Eco with Heli Coils) Lower hammer part: pt.id.no. 3363 0870 76 ( Mar. with Heli Coils) additionally required: 4 x Tensioning bolt: pt.id.no. 3363 0870 89 (for Heli Coils, see page 8) Notes to page 21 Spare parts list percussion unit HM 1500, from SN 0030 to 1129. When replacing the main parts 1, 3 and 5 on those percussion units the following terms/re strictions have to be observed! 1. Cylinder cover: pt.id.no. 3363 0344 79 or 3363 0354 55 should be replaced: Replacement: Cylinder cover: pt.id.no. 3363 0866 77 Result after replacement: Stroke switching facility inactive! Only long stroke! AutoControl inactive! 2. Cylinder: pt.id.no. 3361 8543 13 or 3362 2658 85 should be replaced: Replacement: Cylinder: pt.id.no. 3363 0866 79 Result after replacement: Stroke switching facility inactive! Only long stroke! 3. Lower hammer part: pt.id.no. 3361 8543 17 should be replaced: Replacement: Lower hammer part: pt.id.no. 3363 0870 75 (Eco with Heli Coils) additionally required: 4x Tensioning bolt: pt.id.no. 3363 0870 89 (for Heli Coils; see page 8) 24

Notes: 25

Notes: 26

27

Atlas Copco Construction Tools GmbH Helenenstrasse 149 S 45143 Essen P. O. Box 10 21 52 S 45021 Essen Federal Republic of Germany Telephone +49 201 633 0 Telefax +49 201 633 2281 Telefax Customers Support +49 201 633 1352 Internet: www.hydraulic attachments.com Your partner: