SERIES PNC CLAMP Automated Stampg for Part Identification HEAVY DUTY MODEL Tandem Cylder Switch Mountg Options Weldg Slag Shields PATENT #,5,8
Copyright 00, by PHD Inc. All Rights Reserved. Prted the U.S.A. TO ORDER SPECIFY: Size, Mountg, Design No., Jaw Option (A & B), Jaw Openg (A & B), and Fittg Option if desired. PNC UNIT SIZE - Medium Duty 55 - Heavy Duty (See note ) P - ) Metric units have metric ports and mountg. ) Tandem cylder (B0 Option) available on PNC55 units only. ) Numbers [ ] are for metric units and are. SEE PAGES TO TO ORDER THE, BACKER, RETAINER, AND CHARACTERS REQUIRED FOR A WORKING UNIT. (Anvils are color coded and specified for material thickness) Safety Lock-Out Page 0 MOUNTING N - No Mountg P - Rear Mountg Plate R - " [5.] Non-Spherical Mountg Bracket V - -/" [.8] Non-Spherical Mountg Bracket M - Side Mountg Plate DESIGN NO. - Imperial 5 - Metric (See note ) - Options Pages 5 to 0 S Effective Stampg Range Dimensions Page - JAW OPTIONS - JAW B JAW STYLE OPTION S - Standard Jaw (to accept Tip Kits) Example: PNC Anvils, Backers, Retaers, & Characters Pages & 55 P - UNIT SIZE MOUNTING DESIGN NO. Port Fittg Dimensions Page JAW OPTIONS - JAW A - S BASE CLAMP NUMBER Mountg Bracket Dimensions Pages 8 to 0 - Engeerg Data Page 7 CLOSE S - LAA JAW OPTIONS - JAW B Unit Dimensions & Parts Breakdown Pages to OPEN PORT FITTINGS ADDITIONAL OPTIONS (pages 5-9) - Bxx - Fxx - Gxx - JAxx - JBxx - Mxx - Sxx - PSxxx GENERAL (MISC) OPTIONS FITTING OPTIONS BODY OPTIONS JAW OPTIONS - JAW A JAW STYLE OPTION S - Standard Jaw (to accept Tip Kits) S - LAA JAW OPENING - Openg JAW OPENING - Openg PORT FITTINGS (BOTH PORTS) BLANK - None LAA - 90 Swivel Fittg MOUNTING OPTIONS JAW OPTIONS - JAW B JAW OPTIONS - JAW A SWITCH MOUNTING OPTIONS - BODY SWITCH OPTIONS (specific switch) NOTE: - Benefits Page ADDITIONAL OPTIONS (See below) JAW A JAW B Orderg Data Page - TAxxx - TBxxx TIP OPTIONS - JAW B TIP OPTIONS - JAW A UNAVAILABLE OPTIONS AT PUBLISHING TIME INDEX: ORDERING DATA: SERIES PNC CLAMPS
BENEFITS: SERIES PNC CLAMPS SAFETY LOCKOUT (see page 0) HEAVY DUTY MODEL PATENT #,5,8 BENEFITS Provides a cost effective solution for stampg identification characters to parts or material. High clamp force produces characters draw quality steel at 70 psi [.8 bar]. Accoodates dustry standard characters and retaers. Operates quietly less than. seconds. Elimates the downtime associated with changg or replacg characters. Includes lockout p for safety durg toolg changes. Available with side, bayonet, or rear mountg for maximum flexibility. Anvils are color coded by material thickness and require no adjustment. Jaws and body conta lockg threads. No adhesive thread locker is required. Two hardened steel plates elimate damage from panel impact. Rugged design for a mimum of 5 million trouble-free cycles. Fully field repairable less than 0 mutes usg only metric hex wrenches. Design provides a wide and deep throat to accoodate most applications. Tandem Cylder option provides 70% crease clamp force. Weldg slag shield option protects ternal mechanisms from flyg sparks and debris. Optional switches allow for open and close sensg. SPECIFICATIONS SERIES PNC CLAMPS WORKING PRESSURE 70 psi m. - 00 psi max.* [5 bar m. - 7 bar max.] BODY Hardcoat Alumum JAWS Steel SEALS Bidirectional Piston Seal Lip Type Rod Seal with Integral Rod Wiper LUBRICATION Permanent for Non-Lube Air *90 psi max. for B0 option
DIMENSIONS: SERIES PNC CLAMPS P Ø B Ø B P B X / NPT [/ BSPP] PORT P B (CLOSED) M JAW PIVOT J7 F JAW A JAW B J J8 J (CLOSED) J F (PARALLEL) J8 J T F F5 LETTER DIM B B B B (CLOSED) B5 B B7 B8 F F F F5 J (CLOSED) J (CLOSED) J* J J7 J8 J (PARALLEL) J8 J9 J0 J P P P M T.90.500.00.50.589.7.750.9.7.000.085.557 5.8.9.5.0.05...7.79.580.0 5.8.0 7.795.70 MODEL NUMBER PNC PNC55.5.90..500 8.8.00 9..50 5.0.85..5 9..750.7.990..7 5..000 0.8.085 5.7.557. 5.8 8.5.8..5..0 5.0.05.. 5.9..0.7 9.9.5.7.000 5.7.0 5 5 7..8 9.5.0 98.0 7.795 70..70 * TOLERANCE FOR J=±.00 [±.07] ) FOR MOUNTING BRACKET INFORMATION SEE PAGES 8 TO 0. ) NUMBERS IN [ ] ARE FOR METRIC UNITS AND ARE IN..5. 8.8 9..0. 9. 5.. 5. 0.8 5.7. 7... 5.0. 5.9.0.9 5. 5.7 5 7. 9.5 98.0 70. X J9 X B5 X B X J9 X B5 X B X R J0 X R J0 R B7 X R B8 J J (CLOSED) R B7 X R B8 J (CLOSED) PNC UNITS ONLY PNC55 UNITS ONLY JAW PIVOT T J (OPEN) LETTER DIM J (OPEN) T B (OPEN) MODEL NUMBER PNC PNC55. 5.5 9..57 9..590 5.5.57.590. 9. 9. B (OPEN) All dimensions are reference only unless specifically toleranced.
PARTS BREAKDOWN: SERIES PNC CLAMPS 7 5 0 7 9 8A KEY 5 7 8A 8B 9 0 5 7 8 9 0 5 7 DESCRIPTION BODY -imperial -metric PISTON & ROD CAM ROLLER BEARING SLIDER BUSHING CAP IMPACT PLATE JAW (A) JAW (B) PIVOT PIN LINK SPRING COVER SPRING RETAINER CUP SPRING SPRING STEP SHOCK PAD IMPACT PLATE SHCS PISTON & ROD SHCS SPRING COVER SHCS SPRING COVER SHCS CAP SFHCS PIVOT PIN ROLLER BEARING PIN CAM PIN SPRING RETAINER CUP PIN ROD SEAL PISTON SEAL CAP SEAL NAME TAG (NOT SHOWN) SAFETY LOCK-OUT PIN GREASE ZERK PART NUMBER PNC 057-0 057-0 058 059 00 0 0-0 0 0-0 0-0 07-0 07 0 550 07 8 590-590-05 590-0 590-590-00 78-05 78-057 78-058 78-059 -009- -05- -05- - 0 08 7 8 8 9 KIT DESCRIPTION SEAL KIT FASTENER KIT PNC 098-0 097-0 9 7 5 8B 0 ) FOR TIP KIT INFORMATION, SEE PAGES AND. ) FOR MOUNTING BRACKET INFORMATION, SEE PAGES 8 TO 0. 9 5 7 0 5 5
PARTS BREAKDOWN: SERIES PNC55 CLAMPS 5 7 0 7 8A 9 5 7 8 KEY 5 7 8A 8B 9 0 5 7 8 9 0 5 7 8 9 DESCRIPTION BODY -imperial -metric PISTON & ROD CAM ROLLER BEARING SLIDER BUSHING CAP IMPACT PLATE JAW (A) JAW (B) BUSHING BLOCK SPRING COVER SPRING RETAINER CUP SPRING SPRING STEP SHOCK PAD IMPACT PLATE SHCS PISTON & ROD SHCS SPRING COVER SHCS SPRING COVER SHCS CAP SFHCS PIVOT PIN ROLLER BEARING PIN CAM PIN SPRING RETAINER CUP PIN ROD SEAL PISTON SEAL CAP SEAL NAME TAG (NOT SHOWN) SAFETY LOCK-OUT PIN GREASE ZERK BUSHING BLOCK PIN BUSHING BLOCK SHCS PART NUMBER PNC55 079-0 079-0 058 090-5 080 0 0-0 09 09-0 09-0 09 08 0 550 08 8 590-590-05 590-0 590-590-00 0 0 78-058 78-059 -009- -05- -05- - 0 08 78-590- 7 5 0 9 KIT DESCRIPTION SEAL KIT FASTENER KIT PNC55 098-0 097-0 ) FOR TIP KIT INFORMATION, SEE PAGES AND. ) FOR MOUNTING BRACKET INFORMATION, SEE PAGES 8 TO 0. 7 5 0 8B 8 9 9 9 8
ENGINEERING DATA: SERIES PNC CLAMPS SPECIFICATIONS MODEL PNCx-x-S-S PNC55x-x-S-S UNIT WEIGHT TOTAL CLAMP FORCE AT psi [ bar] lb kg lb kn 9.0 8.5 9000 0. 0.09 5000 CLOSE OR OPEN TIME psi [ bar] sec. 0. 0. DISPLACEMENT OPEN CLOSE cm cm 9.0 9.0 0. 0. CLAMP FORCE FACTOR (Cƒ) imperial 0.5 70.0 metric 7 0959 MOUNTING CODE P R V M MOUNTING BRACKET DESCRIPTION Rear Mountg Plate " [5.] Non-Spherical Mountg Bracket -/" [.8] Non-Spherical Mountg Bracket Side Mountg Plate WEIGHT lb....0 kg.55 0.95 0.95.5 TIP KIT 0-00 0-0 0-0 0-0 50-00 50-0 50-0 50-0 *Characters ordered separately TIP KIT DESCRIPTION* Green Anvil, Backer, Retaer, SHCS, & 9 Characters Black Anvil, Backer, Retaer, SHCS, & 9 Characters Silver Anvil, Backer, Retaer, SHCS, & 9 Characters Gold Anvil, Backer, Retaer, SHCS, & 9 Characters Green Anvil, Backer, Retaer, SHCS, & 8 Characters Black Anvil, Backer, Retaer, SHCS, & 8 Characters Silver Anvil, Backer, Retaer, SHCS, & 8 Characters Gold Anvil, Backer, Retaer, SHCS, & 8 Characters WEIGHT lb 0.90 0.88 0.8 0.8 0.8 0.8 0.8 0.80 kg 0. 0.0 0.9 0.8 0.9 0.8 0.7 0. SEALS AND FLUIDS Buna-N and Nitrile seals are standard on all Series PNC Clamps. Piston seals are long life Nitrile and rod seals are lip type. Both are compatible with standard paraff-based lubrication oils used for pneumatic cylders. For compatibility with other fluids, consult PHD. TEMPERATURE LIMITS Seals and clamp mechanism are designed for use temperatures from 0 to 80 F [ 0 to 8 C]. For higher temperatures, consult PHD. LIFE EXPECTANCY All units with Buna-N and Nitrile seals have been designed for a mimum of 5 million cycles with mimal seal wear and mimal backlash. LUBRICATION Seals and clamp mechanism are prelubricated at the factory for service under normal operatg conditions. MATERIAL Clamp body is made of hardcoated alumum. Jaws and operatg mechanism are manufactured from hardened steel. SPECIAL CLAMPS Clamps for special applications, severe duty, or constructed of special materials are available. Consult PHD. 7
MOUNTING BRACKET DIMENSIONS: SERIES PNC CLAMPS REAR MOUNTING BRACKET PNCxx P.5 5.000 [7.0].50 [80.0] 5 ) NUMBERS IN [ ] ARE FOR METRIC UNITS AND ARE IN. ) PLATE MAY ROTATE IN 5 INCREMENTS ABOUT UNIT CENTERLINE..750 [9.0] 9. [.9].8 [00.8].97 [5.0] HEX 7.000 [77.8] 5.90 [50.0] Ø. [Ø 09.5] BOLT CIRCLE THRU HOLE FOR /8 [0.0] SHCS REAR MOUNTING KIT TO ORDER KIT SEPARATELY: DESCRIPTION REAR MOUNTING PLATE KIT PNCxxP 099-0 NOTE: REMOVAL OF 8 CAP SFHCS IS REQUIRED BEFORE REAR MOUNTING PLATE CAN BE ASSEMBLED. TIGHTEN TO 85 -lbs [9. Nm] 8 All dimensions are reference only unless specifically toleranced.
MOUNTING BRACKET DIMENSIONS: SERIES PNC CLAMPS SIDE MOUNTING BRACKET PNCxx M.79 [70.9] LETTER DIM M M MODEL NUMBER PNC PNC55 58.0.890 9.9.7.8.78 8.0 9.8 NOTE: NUMBERS IN [ ] ARE FOR METRIC UNITS AND ARE IN. 8.8 [5.7] THRU HOLE FOR /8 [0.0] SHCS.9 [7.0].0 [5.0].750 [9.0]. [85.0].0 [.0].890 [8.0].9 [70.0] 7.750 [9.8].97 [5.0] HEX M M.000 [0.] SIDE MOUNTING KIT SAFETY LOCK-OUT PIN HOLES TO ORDER KIT SEPARATELY: DESCRIPTION SIDE MOUNTING PLATE KIT PNCxxM 099-0 NOTE: REMOVAL OF IMPACT PLATE SHCS IS REQUIRED BEFORE SIDE MOUNTING PLATE CAN BE ASSEMBLED. TIGHTEN TO 85 -lbs [9. Nm] All dimensions are reference only unless specifically toleranced. 9
MOUNTING BRACKET DIMENSIONS: SERIES PNC CLAMPS NON-SPHERICAL MOUNTING BRACKET PNCxx R PNCxx V NOTE: BRACKET MAY ROTATE 0. [7.0] Ø M THRU MODEL NUMBER LETTER PNCxxR PNCxxV DIM M* M.005.000 5.5 5..55.50.9.8 * TOLERANCE FOR M = ±.00 [.05] ) NUMBERS IN [ ] ARE FOR METRIC UNITS AND ARE IN. ) BRACKET MAY ROTATE 0 ABOUT M TUBE..000 [5.] Ø M TUBE. [05.0] 9.07 [0.5] R. [05.0].0 [79.5] R.50 [85.] 5.5 [0.0] CLAMP CAN BE ROTATED 0 WITHIN BRACKET.5 [8.0] HEX 7.795 [98.0] NON-SPHERICAL MOUNTING KIT Installation Procedure: ) Insert body between non-spherical bracket halves. ) Insert fasteners A)Tighten fastener A to specified torque. This will allow the clamp body and non-spherical mount free for adjustment to any position. B)When the clamp body is position, tighten fastener C until body no longer moves. C)When the clamp is position, tighten fastener B until non-spherical mount no longer moves. D)Tighten fasteners B and C to specified torque. TO ORDER KIT SEPARATELY: KIT DESCRIPTION NON-SPHERICAL MOUNTING KIT PNCxxR 099-0 PNCxxV 099-0 B A TIGHTEN TO 5 -lbs [. Nm] C 0 All dimensions are reference only unless specifically toleranced.
PORT FITTING DIMENSIONS: SERIES PNC CLAMPS - LAA OPTION (FITTINGS IN BOTH PORTS) FITTING MAY SWIVEL 90 CLOCKWISE AND COUNTER CLOCKWISE FROM LOCATION SHOWN PF HEX CLOSED PORT PF PF OPEN PORT SELF SEALING SWIVEL MALE ELBOW FOR /8" [0.0] TUBING LETTER DIM PF PF PF NOTE: MODEL NUMBER PNCxx.77 0.5.0 8.0.55.0 TO ORDER FITTINGS SEPARATELY, PART NO. 78-00 -IMPERIAL PART NO. 95-00 -METRIC All dimensions are reference only unless specifically toleranced.
S, BACKERS, RETAINERS, AND CHARACTERS CHARACTER MOUNTING - JAW A MOUNTING - JAW B BACKING PLATE SHCS PLATE BACKING PLATE TIGHTEN TO 5 -lbs [. Nm] CHARACTERS RETAINER RETAINER SHCS TIGHTEN TO 5 -lbs [. Nm] PLATE SHCS TO ORDER SPECIFY: Based on your character HEIGHT and MATERIAL THICKNESS to be stamped. Order the correct anvil, backer, & retaer kit required. If you need all the components: Order the anvil-backer-retaer kit. (Ex: 0-0 for /8" tall char.) (Ex: 50-0 for /" tall char.) If you have a retaer: Order the anvil-bracket kit. (Ex: 0-0 for /8" tall char.) (Ex: 50-0 for /" tall char.) Characters are ordered dividually. (Ex: 00-N =/8" tall char. number ) (Ex: 50-N for /" tall char. number ) Retaers must be filled completely with characters to work properly Dependg on the number to be stamped, order the characters and enough blanks or hyphens to fill the retaer. Ex: With /8" tall character (00 series) stamp the number 999. Matchg retaer 0-09 holds 9 characters. Order: of 00-N, of 00-N9, and 5 of 00-BL. Ex: With /" tall character (500 series) stamp the number 999. Matchg retaer 50-08 holds 8 characters. Order: of 500-N, of 500-N9, and of 500-BL. KITS FOR /8" TALL CHARACTERS PANEL THICKNESS PART PNC PNC55 -B0 OPTION COLOR.5 -.5.5 -.50.50 -.75.75 -.75.5 -.50.50 -.00.00 -.5.5 -.00.00 -.5.5 -.50.50 -.75 GREEN BLACK SILVER GOLD ALL KITS INCLUDE FASTENERS REQUIRED FOR INSTALLATION PART DESCRIPTION NUMBER 0 NUMBER NUMBER NUMBER NUMBER NUMBER 5 NUMBER NUMBER 7 NUMBER 8 NUMBER 9 PART DESCRIPTION NUMBER 0 NUMBER NUMBER NUMBER NUMBER NUMBER 5 NUMBER NUMBER 7 NUMBER 8 NUMBER 9 BACKER 0-09 /8" TALL CHARACTERS BACKER 50-08 RETAINER 50-08 (, BACKER & RETAINER) 0-00 0-0 0-0 0-0 PART NUMBER PART DESCRIPTION PART NUMBER PART DESCRIPTION PART NUMBER PART DESCRIPTION PART NUMBER 00-NO 00-N 00-N 00-N 00-N 00-N5 00-N 00-N7 00-N8 00-N9 LETTER A LETTER B LETTER C LETTER D LETTER E LETTER F LETTER G LETTER H LETTER I LETTER J 00-LA 00-LB 00-LC 00-LD 00-LE 00-LF 00-LG 00-LH 00-LI 00-LJ LETTER K LETTER L LETTER M LETTER N LETTER O LETTER P LETTER Q LETTER R LETTER S LETTER T 00-LK 00-LL 00-LM 00-LN 00-LO 00-LP 00-LQ 00-LR 00-LS 00-LT LETTER U LETTER V LETTER W LETTER X LETTER Y LETTER Z BLANK HYPHEN 00-LU 00-LV 00-LW 00-LX 00-LY 00-LZ 00-BL 00-HY 9 CHARACTERS ARE REQUIRED WHEN USING PHD RETAINER NUMBER 0-09 PANEL THICKNESS 5500-00 5500-0 5500-0 5500-0 /" TALL CHARACTERS (, BACKER & RETAINER) 50-00 50-0 50-0 50-0 PART NUMBER PART DESCRIPTION PART NUMBER PART DESCRIPTION PART NUMBER PART DESCRIPTION PART NUMBER 500-N0 500-N 500-N 500-N 500-N 500-N5 500-N 500-N7 500-N8 500-N9 LETTER A LETTER B LETTER C LETTER D LETTER E LETTER F LETTER G LETTER H LETTER I LETTER J 500-LA 500-LB 500-LC 500-LD 500-LE 500-LF 500-LG 500-LH 500-LI 500-LJ LETTER K LETTER L LETTER M LETTER N LETTER O LETTER P LETTER Q LETTER R LETTER S LETTER T 500-LK 500-LL 500-LM 500-LN 500-LO 500-LP 500-LQ 500-LR 500-LS 500-LT LETTER U LETTER V LETTER W LETTER X LETTER Y LETTER Z BLANK HYPHEN 500-LU 500-LV 500-LW 500-LX 500-LY 500-LZ 500-BL 500-HY 8 CHARACTERS ARE REQUIRED WHEN USING PHD RETAINER NUMBER 50-08 RETAINER 0-09 KITS FOR /" TALL CHARACTERS PART COLOR GREEN BLACK SILVER GOLD PNC PNC55 -B0 OPTION.5 -.5.5 -.50.50 -.75.75 -.75.5 -.50.50 -.00.00 -.5.5 -.00.00 -.5.5 -.50.50 -.75 ALL KITS INCLUDE FASTENERS REQUIRED FOR INSTALLATION 5500-00 5500-0 5500-0 5500-0 ( & BACKER) 0-00 0-0 0-0 0-0 ( & BACKER) 50-00 50-0 50-0 50-0 All dimensions are reference only unless specifically toleranced.
TIP DIMENSIONS: SERIES PNC CLAMPS JAW A - BACKER AND RETAINER NOTE: ) NUMBER IN [ ] ARE FOR METRIC UNITS AND ARE IN. T.9 [.] MAX T5 ±.00 ±[.05].5 [.8] X T7 THREAD THRU M X.0 X DP.5 MIN DP [8.9] X.0 X 5 CHAMFER [.0] X T HEX T T8 T0 T9 X R T.7 [.0] T T T T T BACKER KIT NO. 0-09 50-08 RETAINER KIT NO. 0-09 50-08.97. LETTER DIMENSION T T HEX T T T T5 T 5.0.5 5.9.70 70..0.5.5..50 57..0.5 5.9.0.8.0..5..000 50.8 T7 M X.0 M8 X.5.0.0 T8 0.5 0.8.80.9 T9..9.0.50 T0 5...0.0 T 7.9 7.9 T.8.0.7. JAW B - T NOTE: ) NUMBER IN [ ] ARE FOR METRIC UNITS AND ARE IN. T.85 [.] MAX T ±.00 ±[.05].5 [.8] M X.0 X DP.5 MIN DP [8.9] X.0 X 5 CHAMFER [.0] X T HEX.7 [.0] PNC.5 -.5.5 -.50.50 -.75.75 -.75 PANEL THICKNESS PNC55.5 -.50.50 -.00.00 -.5 -B0 OPTION.5 -.00.00 -.5.5 -.50.50 -.75 PART COLOR GREEN BLACK SILVER GOLD KIT NO. 5500-00 5500-0 5500-0 5500-0.97.97.97.97 LETTER DIMENSION T T T T 5.0.5 5.9.99 9.0.8 5.0.5 5.9.99 9.0.089 5.0.5 5.9.99 9.0.00 5.0.5 5.9.99 9.0.990 8.9 7.7. 5. All dimensions are reference only unless specifically toleranced.
EFFECTIVE STAMPING RANGE: SERIES PNC CLAMPS EFFECTIVE STAMPING RANGE The effective stampg range is defed as the range where the clamp develops the greatest amount of clamp force (Cƒ). The effective stampg range occurs between the begng and endg jaw positions as shown below. ) NUMBERS IN [ ] ARE FOR METRIC UNITS AND ARE IN. ) ANGULAR DIMENSIONS ARE MEASURED IN DEGREES. ) *- DIMENSION MEASURED FROM CENTERLINE OF UNIT TO CENTERLINE OF TIP SLOT. *. [8.] BEGINNING POSITION. [5.].55 (OPEN) ENDING POSITION *.0 [7.0] - 0.85 [CLOSED]. [5.0] TOTAL CLAMP FORCE (Cƒ) Total clamp force can be determed by multiplyg air pressure by the clamp force multiplier (Cƒ). Example: Your air le pressure: 7 psi Clamp force multiplier: 5 (outside effective stampg range) 7 x 5 = 0 lb Clamp force multiplier: 0.5 (with high force region) 7 x 0.5 = 75 lb JAW PIVOT JAW PIVOT HIGH CLAMP FORCE REGION To achieve maximum clamp force, custom toolg must not restrict the jaws from closg completely. The greatest clamp force occurs durg the last.0 of total jaw rotation. Refer to the picture for effective stampg range. ) THE NUMBER CRUNCHER IS DESIGNED FOR EXTERNAL CLAMPING ONLY. DO NOT USE THE NUMBER CRUNCHER FOR INTERNAL CLAMPING. CONSULT PHD FOR SPECIAL APPLICATIONS. ) ANGULAR DIMENSIONS ARE MEASURED IN DEGREES. DESCRIPTION COLOR PRESSURE.000.00 psi bar [0] [.5] GREEN GREEN BLACK SILVER GOLD BLACK SILVER GOLD 0 00 0 00 0 00 0 00..9..9..9..9 DESCRIPTION COLOR PRESSURE.000.00 psi bar [0] [.5] GREEN GREEN BLACK SILVER GOLD BLACK SILVER GOLD 0 00 0 00 0 00 0 00..9..9..9..9.09 [.5].09 [.5] 5 POWER UP REGION POWER UP REGION 5 Cƒ Cƒ.8 8.5 8.5.8.0.0 PNCx-x-S-S-LAA TIP COMBINATION PANEL THICKNESS [].09 [.75].09 [].09.059.09 [.5] [.5] [.75].078 [].089.098.08 [.5] [.5] [.75].8 [] PNC55x-x-S-S-LAA TIP COMBINATION PANEL THICKNESS [].09 [.75].09 [].09.059.09 [.5] [.5] [.75].078 [].089.098.08 [.5] [.5] [.75].8 [] AIR PRESSURE psi bar 0.0 0.7 50.5 0. 70.8 80 5.5 90. 00.89 AIR PRESSURE psi bar 0.0 0.7 50.5 0. 70.8 80 5.5 90. 00.89.8.7.8 [.5][.50] [.75].8.7.8 [.5][.50] [.75].57 [].57 [] PNC TOTAL CLAMP FORCE (Cƒ) = 0.5 [7] (Cƒ) = 5 [] lb N lb N 05 0 575 0 75 880 95 050 8 85 08 7 89 07 7 890 557 779 00 PNC55 TOTAL CLAMP FORCE (Cƒ) = 70.0 [0959] (Cƒ) = 5 [] lb N lb N 500 800 8500 000 900 00 500 7000.7.77 [.5] [.5].7.77 [.5] [.5] 85 0 7808 570 59 09 805 75 (For chart below) 7 890 557 779 00 Will not function this range Ideal stampg range..9 [.75] [5]..9 [.75] [5] 50 00 50 00 50 00 50 500 50 00 50 00 50 00 50 500.07.7. [5.5] [5.5] [5.75].07.7. [5.5] [5.5] [5.75]. []. [] All dimensions are reference only unless specifically toleranced.
BODY OPTIONS: PNC ACCESSORIES B0 TANDEM CYLINDER This option provides up to a 70% crease clamp force by addg a second cylder (tandem) on a standard PNC55 clamp. The cylder mounts directly to the back of a PNC55 clamp body. Overall length is creased by.59 [9. ]. Weight is creased by 5. lb [.5 kg]. This option is compatible with P, R, V, and M mounts. Length adder affects P mountg option. See page 8 for P mountg option dimensions. This option will accoodate standard characters, retaers, and anvils. The -LAA option provides the plumbg shown on page. If the -LAA option is not ordered, the customer should plumb the clamp a similar fashion as depicted on page. Not available on PNC clamps. NOTE: 90 psi [. bar] max. workg pressure. AVAILABLE ON PNC55 Example Orderg Data: DESIGN NO. [5] ACCESSORY B0 PNC 55 N--S-S-LAA -B0 PRICE ADDER $8.70 Price adder is for the tandem cylder only. Fittgs are ordered separately. X / NPT [/ BSPP] PORT 5.890 [75.0] CLOSED PORT 5.0 [8.] 7.795 [98.0] OPEN PORT.05 [5.0] SHADED CODES are required for this option. All unshaded model codes are example only. For compatibility with other units, consult PHD. Ø.90 [.5].8 [.0].0 [8.5] 7. [00.0] JAW A JAW B 5.000 [7.0].97 [5.0] HEX.750 [9.0] 5. [9.0] ) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED. ) ALL DIMENSIONS [ ] ARE GIVEN IN MILLIMETERS =.097 7.000 [77.8] P MOUNTING OPTION CLAMP SIZE 55 WEIGHT ADDER lb Kg 5..5 LENGTH ADDER.59 9. SPECIFICATIONS TOTAL CLAMP FORCE AT psi [ bar] lb N 50 00 DISPLACEMENT OPEN CLOSE cm.7 9.0 cm 8 REPLACEMENT S AND PRICES IF ORDERED SEPARATELY CLAMP SIZE & MODEL 55x 55P CYLINDER ASSEMBLY NO. IMPERIAL METRIC 70-0 70-0 70-05 70-0 LIST PRICE $8.70 $8.70 Price adder is for the cylder only. Fittgs are ordered separately. CLAMP SIZE & MODEL 55P MOUNTING KIT NO. 70-07 LIST PRICE $9.0 (contued on next page) 5
BODY OPTIONS: PNC ACCESSORIES -LAA OPTION - Port Fittgs with B0 Option X.55 [.0] HEX ) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED. ) ALL DIMENSIONS [ ] ARE GIVEN IN MILLIMETERS =.097.0 [7.5] CLOSED PORT X.77 [9.5] BREATHER VENT (DO NOT PLUG) X.0 [8.0] CLOSED PORT SELF SEALING MALE RUNTEE FOR /8" [0.0] TUBING.5 [.] HEX OPEN PORT SELF SEALING SWIVEL MALE ELBOW FOR /8" [0.0] TUBING REPLACEMENT S AND PRICE IF ORDERED SEPARATELY CLAMP SIZE 55 IMPERIAL 70- METRIC 70- LIST PRICE $.55 Kit cludes swivel male elbows, male runtee, tube, and breather vent. EFFECTIVE STAMPING RANGE TOTAL CLAMP FORCE (Cƒ) Total clamp force can be determed by multiplyg air pressure by the clamp force multiplier (Cƒ). Example: Your air le pressure: 7 psi Clamp force multiplier: 9 (outside effective stampg range) 7 x 9 = 8 lb Clamp force multiplier: 9.0 (with high force region) 7 x 9.0 = 0 lb To achieve maximum clamp force, custom toolg must not restrict the jaws from closg completely. The greatest clamp force occurs durg the last.0 of total jaw rotation. Refer to the picture for effective stampg range. ) THE NUMBER CRUNCHER IS DESIGNED FOR EXTERNAL CLAMPING ONLY. DO NOT USE THE NUMBER CRUNCHER FOR INTERNAL CLAMPING. CONSULT PHD FOR SPECIAL APPLICATIONS. ) ANGULAR DIMENSIONS ARE MEASURED IN DEGREES. DESCRIPTION COLOR PRESSURE.000.00 psi bar [0] [.5] GREEN GREEN BLACK SILVER GOLD BLACK SILVER GOLD 0 0 0 0.... JAW PIVOT JAW PIVOT.09 [.5] PNC55x-x-S-S-LAA-B0 TIP COMBINATION PANEL THICKNESS [].09 [.75].09 [] HIGH CLAMP FORCE REGION.09.059.09 [.5] [.5] [.75].078 [] 9 POWER UP REGION POWER UP REGION 9.089.098.08 [.5] [.5] [.75] Cƒ Cƒ.8 [].8 8.5 8.5.8.0.0 AIR PRESSURE psi bar 0.0 0.7 50.5 0. 70.8 80 5.5 90. NOTE: 90 psi [. bar] max. workg pressure.8.7.8 [.5][.50] [.75].57 [] B0 TOTAL CLAMP FORCE (Cƒ) = 9.0 [88] (Cƒ) = 9 [580] lb 0 80 00 750 00 0 80 N 89 5955 9 779 909 090 899 lb 70 0 50 50 0 70 80 N 0 0 00 0 80 0 0.7.77 [.5] [.5] (For chart below) Will not function this range Ideal stampg range..9 [.75] [5].07.7. [5.5] [5.5] [5.75]. []
GENERAL OPTIONS: PNC ACCESSORIES G0 WELDING SLAG SHIELDS This option provides shields that protect the PNC55 mechanism from flyg sparks and weld slag. Metal shields are assembled over the sprg covers, blockg all sprg cover opengs. Additionally, a urethane shield is mounted on the bushg blocks coverg the openg between the jaws. Not available on PNC clamps. AVAILABLE ON PNC55 DESIGN NO. [5] ACCESSORY G0 PRICE ADDER $.90 Price adder is for gasket and shields mounted on clamp. Example Orderg Data: PNC 55 N --S-S-LAA -G0 SHADED CODES are required for this option. All unshaded model codes are example only. For compatibility with other units, consult PHD..70 [7.].90 [7.7].907 [99.].5 [.7]. [.5]. [.].97 [75.5] 5.9 [5.0] R.97 [.] ) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED. ) ALL METRIC DIMENSIONS [ ] ARE GIVEN IN MILLIMETERS =.097 7
SWITCH MOUNTING OPTIONS: PNC ACCESSORIES PS(R)xxx AVAILABLE ON PNC or PNC55 DESIGN NO. [5] Price adder is for one switch cover with or without switch mounted to the clamp. Example Orderg Data: Switch Option-Refer to next page for specifications. ACCESSORY PS(R)Nx PS(R)Nx PS(R)A PS(R)A PS(R)A PS(R)A PS(R)D PS(R)D PS(R)D PS(R)D PS(R)E PS(R)E PS(R)E PS(R)E PS(R)F PS(R)F PS(R)F PS(R)F REPLACES SB0 SB0 SB0 SB0 PNC55N--S-S-LAA -P R D SHADED CODES are required for this option. All unshaded model codes are example only. POSITIONAL SENSING DETECTION This option provides jaw open and jaw closed sensg by affixg an alumum housg to the side of the clamp body. The adjustable switches sense the position of a target on the drive p as the clamp opens and closes. (open range = to full open, close range = to full close) PS positions satellite switch S0 to sense open and S0 to sense close. PR positions satellite switch S0 to sense open and S0 to sense close. See tables on switch option page for satellite switch to quick disconnect p number relationships. For use with the followg PHD or customer supplied switches or equivalent: Ni -Q.5-ADZ-0.-FSB 5.X/S0 (Turck) NBN-F58-0S-E8-V (P + F) Ni -Q.5-0.-BDS-APX-H/S (Turck) IN 575 (Efector) SENSING OPTION S - Standard R - Reversed HOUSING OPTION P - Positional Sensg HOUSING POSITION AMPLIFIER POSITION - Position - Position SWITCH HOUSING POSITION - Position - Position PSD shown AMPLIFIER POSITION SWITCH OPTION N - No Switch A - 5-p AC/DC Switch D - -p DC Switch (P+F) E - -p DC Switch (Turck) F - -p DC Switch (Efector) PRICE ADDER $80.00 $80.00 $98.80 $98.80 $98.80 $98.80 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 $9.5 ) ALL DIMENSIONS ARE REFERENCE UNLESS SPECIFICALLY TOLERANCED ) ALL METRIC DIMENSIONS [ ] ARE GIVEN IN MILLIMETERS =.097 ) NUMBERS IN CIRCLES INDICATE POSITION (POSITION IS PORT SIDE OF CLAMP).80 [7.9].80 [7.9]. [98.].57 [.0] HEX TYP 5.58 [0.9].79 [7.9]. [.0] -PxA /-0 UNF CABLE CONNECTION (-PxA IS IN THIS LOCATION IN POSITION ) -PxA /-0 UNF CABLE CONNECTION (-PxA IS IN THIS LOCATION IN POSITION ).97 [5.0] HEX TYP. [98.].57 [.0] HEX TYP 5.509 [9.9].808 [7.9]. [.0] -PxD, -PxE, & -PxF M x CABLE CONNECTION (-PxD, -PxE, & -PxF ARE IN THIS LOCATION IN POSITION ) -PxD, -PxE, & -PxF M x CABLE CONNECTION (-PxD, -PxE, & -PxF ARE IN THIS LOCATION IN POSITION ).97 [5.0] HEX TYP 90 TYP.09 [.] TYP.8 [97.] TYP.90 [7.9].08 [5.0] TYP.97 [9.9] TYP.90 [7.9].809 [.0] TYP PS(R)xAx OPTION.55 [7.0] TYP.55 [7.0] TYP PS(R)xDx, PS(R)xEx, PS(R)xFx OPTIONS 8
SWITCH MOUNTING OPTIONS: PNC ACCESSORIES SWITCH OPTION A SO LEDs GREEN: POWER SO YELLOW: OUTPUT STATUS (S0) RED: OUTPUT STATUS (S0).95 [.5].709 [8.0].850 [7.0] Ni -Q.5-ADZ-0.-FSB 5.X/S0 (Turck) SWITCH OPTION D.90 [.0] LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S) RED: OUTPUT STATUS (S).709 [8.0] SWITCH OPTION E NBN-F58-0S-E8-V (P + F) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S0) RED: OUTPUT STATUS (S0).7 [8.].95 [.5] IN 575 (Efector) THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX /-0 UNF CONNECTOR POSITION CONNECTOR POSITION Ni -Q.5-0.-BDS-APX-H/S (Turck) SWITCH OPTION F.709 [8.0].709 [8.0].709 [8.0] LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S) RED: OUTPUT STATUS (S).709 [8.0].95 [.5].95 [.5].850 [7.0].850 [7.0].850 [7.0] THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX M x CONNECTOR POSITION 90 THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX M x 90 THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX M x 90 L L CONNECTOR POSITION 9 CONNECTOR POSITION 9 CONNECTOR POSITION 9 OPTION CODE PSxAx PRxAx RD/WH RD OPTION CODE PSxDx PRxDx OPTION CODE PSxEx PRxEx OPTION CODE PSxFx PRxFx GN SATELLITE OPEN S0 S0 5 CLOSE S0 S0 SATELLITE OPEN S S -WIRE AC/DC CLOSE S S RD/BK RD/YE BN SENSOR S BK LOAD BU WH SENSOR S0 BK LOAD BU BN SENSOR S BK LOAD BU WH SENSOR S0 LOAD L LOAD SENSOR S0 LOAD SENSOR S SENSOR S0 LOAD SENSOR S L -WIRE DC (V TYPE) PNP DUAL NORMALLY OPEN SATELLITE OPEN S0 S0 CLOSE S0 S0 -WIRE DC PNP DUAL NORMALLY OPEN SATELLITE OPEN S S CLOSE S S BN WH QUICK DISCONNECT PIN NUMBER S0 = PIN 5 S0 = PIN QUICK DISCONNECT PIN NUMBER S = PIN S = PIN LOAD -WIRE DC PNP DUAL NORMALLY OPEN + QUICK DISCONNECT PIN NUMBER S0 = PIN S0 = PIN + QUICK DISCONNECT PIN NUMBER S = PIN S = PIN + 9
SWITCH MOUNTING OPTIONS: PNC ACCESSORIES CLAMP SIZE PNC or PNC55 SWITCH OPTION A D E F REPLACEMENT S AND PRICES IF ORDERED SEPARATELY ACCESSORY PS(R)xNx PS(R)xAx PS(R)xDx PS(R)xEx PS(R)xFx KIT NUMBER 75-0 75-08 75-0 75-0 75-0 DESCRIPTION Housg w/o switch kit Housg w/5-p AC/DC switch kit Housg w/-p DC (P+F) switch kit Housg w/-p DC (Turck) switch kit Housg w/-p DC (Efector) switch kit Kit cludes: Housg and all ps and screws required for stallation. LIST PRICE $80.00 $98.80 $9.5 $9.5 $9.5 REPLACEMENT SWITCH S AND PRICES IF ORDERED SEPARATELY SWITCH TYPE 5-PIN AC/DC - N.O. -PIN DC - N.O. - PNP -PIN DC - N.O. - PNP -PIN DC - N.O. - PNP PHD SWITCH 75-09 75-05 75-07 75- PHD LIST PRICE $99.0 $5.00 $5.00 $5.00 SWITCH PART NUMBER Ni -Q.5-ADZ-0.-FSB 5.X/S0 NBN-F58-0S-E8-V Ni -Q.5-0.-BDS-APX-H/S IN 575 SWITCH OPTION A D E F MATCHING CORDSETS METERS LONG PHD PART PHD LIST NUMBER PRICE 77-00-0 $.50 50-00-0 $.5 5-00-0 $9.55 50-00-0 $.5 CORDSET PART NUMBER KB 5T- V-G-YEM-PVC RK T- V-G-YEM-PVC 78.7 [ m] MATING CORDSET DC - M x.0 INTERNAL THREAD AC - /-0 INTERNAL THREAD SAFETY LOCK-OUT: SERIES PNC CLAMPS The safety lock-out p is a safety device that stops the motion of the jaws durg matenance on the clamp. Remove the safety lock-out p from the storage location. Re-stall the safety lock-out p the lock-out location the body before attemptg to work on or near the stampg portion of this clamp. No attempt should be made to service the clamp and/or remove the retaer, backg plate, or anvil before the safety lock-out p is stalled the lockout location. KEY DESCRIPTION SAFETY LOCK-OUT PIN REPLACEMENT PART NO. PNCxx 0 NOTE: ONE SAFETY LOCK-OUT PIN SUPPLIED WITH UNIT STORAGE LOCATION NOTE: SAFETY LOCK-OUT PIN CAN ONLY BE INSTALLED IN THE LOCK-OUT LOCATION WHEN THE JAWS ARE IN THE OPEN POSITION. STORAGE LOCATIONS WHEN PIN IS NOT IN USE SAFETY LOCK-OUT PIN CAN ONLY BE INSTALLED WHEN THE JAWS ARE IN THE OPEN POSITION LOCK-OUT LOCATION SAFETY LOCK-OUT PIN MUST EXTEND THROUGH BODY UNTIL RETENTION BALLS EXIT OPPOSING SIDE 0 PHD, Inc. PHD GmbH 9009 Clubridge Drive Arnold-Soerfeld-Rg P.O. Box 9070, Fort Wayne, Indiana 899 U.S.A. D-599 Baesweiler GERMANY Phone (0) 77-5 Fax (0) 77-75 Phone 00-805 0 Fax 00-805 INDUSTRIAL AUTOMATION phdfo@phdc.com www.phdc.com fo@phd-gmbh.de www.phd-gmbh.de.5m-i 500-A /0 5