Dresser Wayne Reliance S1 Mechanical Registration AST Fleet Model G6101D Remote Dispenser

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Eleanore Webb
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1 Dresser Wayne Reliance S Mechanical Registration AST Fleet Model G60D Remote Dispenser

2 Terms & Acronyms Acronym/Abbreviation 2PM-6-R AR ANSI ASSY BLK CHK. & PR. REL. VAL CNTRSUNK CU IN DEG F/F FIHM FLPHSS FLTFPHSS FWSTCD FWSTZN GALV HHC HHCS HHCSTZN HP ID I/O JBOX KPNTMSSTZN LK MACH M.F. COND. NON-COMP&ER,VR,GAL NPT NOZZL OD PD PHPHSTZN SBHCS SCR SHCS SHCSSTZN SHCTT SLHCS SNGL SOL SPEC S# SPL SQ.HD. TAP /R TH TTWAS UL VR WAHH WSHR Description Wayne 2-Piston Meter As Required American National Standards Institute Assembly Black Check & Pressure Relief Valve Countersunk Cubic Inch Degrees Female/Female Threads Fillister Head Machine Screw Flat Head, Phillips, Stainless Steel Flat Head, Phillips, Stainless Steel Flat Washer, Steel, Cadmium-Plated Flat Washer, Steel, Zinc-Plated Galvanized Hex Head Cap Screw Hex Head Cap Screw Hex Head Cap Screw, Zinc-Plated Horsepower Inside Diameter Input/Output Junction Box Keps Nut, Steel, Zinc-Plated Lock Machined Male/Female Threads Conduit Veeder-Root Non-Computer Register w/ Electric Reset, Gallons Measure National Pipe Thread Nozzle Outside Diameter Pitch Diameter Pan Head, Phillips, Steel, Zinc-Plated Socket Button Head Cap Screw Screw Socket Head Cap Screw Socket Head Cap Screw, Steel, Zinc-Plated Socket Head Cap Tap-Tite Socket Low Head Cap Screw Single Solenoid Screw Specification Number Split Square Head Tap-Tite Thread Forming Screw Tap-Tite Washer Head Screw Underwriter s Laboratories Veeder-Root Washer Hex Head Washer

3 Table of Contents TABLE OF CONTENTS Title Page Terms & Acronyms.. Inside Front Cover Locating Part Numbers & Ordering Parts.. ii Model Designation Format... Housing & Frame Module.. 2 Front Door Panel & Lock Assembly.. 4 Nozzle Boot & Link Assembly Nozzle Boot Assembly Register & Junction Box Module Electric Reset Assembly. 0 Meter & Discharge Module Meter Assembly. 4 Pulser Assembly.. 7 Hose Hanger Module... 8 Hose Mast Option.. 9 Shelf Mount Kit OPW VF Nozzle Boot Kit Healy 400 Nozzle Boot Kit Copyright 2007 Dresser, Inc. All rights reserved. The information in this publication is proprietary and confidential. It can be duplicated for the sole purpose of the promotion, sale, and support of Wayne Reliance dispensers and should not be altered in any form. The information in this publication is for informational use only and is subject to change without notice. The contents should not be construed as commitment by Dresser, Inc. who assumes no responsibility or liability for inaccuracies that may appear in this publication. Note: Wayne parts manuals are available in an Annual Parts Subscription on CD-ROM and paper. They can be ordered through Wayne Service Parts. i

4 Locating Part Numbers & Ordering Parts How to Locate Part Numbers Step Step 2 Step 3 Step 4 Step 5 Before looking up the part number, you should have the complete model number of the dispenser. The model number can be found on the serial number plate on the right side of the dispenser. Use the Model Designation Format table in the next section to interpret the base model and options contained in the model number. Important: Some parts have multiple part number selections based upon the different dispenser options. Using the Table of Contents, locate the module which you believe contains the desired part(s), and turn to that section. Note that some dispenser options have their own sections. Find the part needed on the module drawing and the corresponding item number. Read any notes on the drawing for assistance in locating the correct item and part number. Lookup the item number in the item listing on the facing page to find the part number, description, and quantity for your model. Note that some item numbers have multiple selections based upon the model options. If necessary, a table of acronyms and abbreviations can be found on the inside front cover to help interpret the description. How to Order Parts Parts should be ordered through Wayne Authorized Distributors. When ordering parts, always include the following information: Part Number Part Description Quantity Desired How to Contact Dresser Wayne Wayne Technical Support Wayne Service Parts Department (Phone) (Distributor Fax) ii

Model Designation Format Model Designation Format Prefix / Main Body / First Suffix / Second Suffix A / BCDEFG / ZZZZZZZZ / YYYYYYYYYY Prefix A Hydraulic Style E Nickel-Plated Hydraulics (Blank for

5 Model Designation Format Model Designation Format Prefix / Main Body / First Suffix / Second Suffix A / BCDEFG / ZZZZZZZZ / YYYYYYYYYY Prefix A Hydraulic Style E Nickel-Plated Hydraulics (Blank for normal) Main Body First Suffix Second Suffix / B Model Series G Global C Registration Type 6 Reliance Mechanical Fleet-Volume only D Model Style Shelf-Mount E Flow Rate Capacity 0 Standard & High Capacity F Hose & Product Configuration Single G Hydraulic System D Remote Dispenser / Z / Y Standard Options 2 Enhanced Capacity ( Piping) J K 7A 7B Explosion-Proof AC Junction Box Hose Hanger 0: Pulser 00: Pulser 8 Liter Measure Z 230VAC 50/60 Hz Operation Standard W Two-Stage Solenoid Valve Options J S S S2 Hose Mast All Stainless Steel Exterior Panels Stainless Steel Sides, Top, Back Panel, & Base w/ Painted Galvanneal Front Door Panel Stainless Steel Front Door Panel Customer Specs Not Shown in Model Number Optional Paint Colors Reliance S AST Fleet Model G60D Remote Dispenser

6 Housing & Frame Module 2

7 Housing & Frame Module Item Part Number Part Description No. Qty Pop Rivet Dome HD. /8" Side Frame Assembly, G60D Register Mounting Plate, G60D Screw, /4-20 x 5/8 self tap Screw, /4-20 x /2 ss thread forming Pipe Support Nut,/4-20 Tensilok Label, Interchangeable Nozzle 9* A7 Top Cover Assembly, Silver, G60D SS Top Cover Assembly, Stainless Steel, G60D 0* A7 Left Side Panel, Silver, G60D SS Left Side Panel, Stainless Steel, G60D * A7 Back Panel, Silver, G60D SS Back Panel, Stainless Steel, G60D 2* A7 Right Side Panel, Silver, G60D SS Right Side Panel, Stainless Steel, G60D Bottom Plate Assembly, Galvanized, G60D SS Bottom Plate Assembly, Stainless Steel, G60D *Painted Parts Note: For other colors, replace the last three characters of the part number string with the appropriate three character color code. Typical custom colors include; Black( -J2 ), Blue( -B2 ), Green( -G67 ), Red( -R98 ), Silver( -A7 ), White( -0W7 ), and Yellow( -Y86 ) For other custom colors, consult factory for part number. 3

8 Front Door Panel & Lock Assembly NOTES: DO THE FOLLOWING TO AFFIX DISPLAY GLASS (ITEM 4) TO DOOR (ITEM ): A. APPLY GASKET (ITEM 3) AROUND DOOR OPENING. B. APPLY A CONTINUOUS BEAD OF SILICONE SEALANT ADHESIVE AROUND OUTSIDE OF THE GASKET. C. PRESS DISPLAY GLASS IN PLACE. 4

9 Front Door Panel & Lock Assembly Item No. Full Assys Includes items #-7* Part Number Part Description B2 Front Door Panel Assy, Blue, Gallons, G60D SS Front Door Panel Assy, Stainless Steel, Gallons, G60D B2 Front Door Panel Assy, Blue, Litres, G60D SS Front Door Panel Assy, Stainless Steel, Litres, G60D * B2 Front Door Panel, Blue, G60D SS Front Door Panel, Stainless Steel, G60D Dial Face Decal; Gallon Dial Face Decal; Litres Gasket, G Display Glass, G Latch Lock and Key Button Head Dart 8 See table below Product I.D. Decal (applied across bottom of door) Key *Painted Parts Note: For other colors, replace the last three characters of the part number string with the appropriate three character color code. Standard factory colors include; Black( -J2 ), Blue( -B2 ), Green( -G67 ), Red( -R98 ), Silver( -A7 ), White( -0W7 ), and Yellow( -Y86 ) For custom colors, consult factory for part number. Qty Product I.D. Decals (not shown) Decal Colors: Black background with white lettering. Product I.D. Part Number Product I.D. Part Number UNLEADED UNLEADED PLUS DIESEL PREMIUM UNLEADED DIESEL # KEROSENE DIESEL # RACING GASOLINE OFF HWY DIESEL AVGAS OFF ROAD DIESEL JET FUEL ON ROAD DIESEL B20 BIODIESEL RED DIESEL ULTRA LOW SULF. DI GASOLINE BIODIESEL REGULAR E85* REGULAR UNLEADED (BLANK) SUPER UNLEADED *Note: Dispensing of E85 requires the E prefix. UL Listing for E85 is pending. 5

10 Nozzle Boot & Link Assembly Item Part Number Part Description No. Qty Refer to next page Nozzle Boot Assembly, G60D Shoulder Bolt, 5/6-8X3/ Nut, 5/6-8 (not shown) Lever Linkage, G60D Nozzle Boot Plate, G60D Rubber Washer, ID Screw, /4-20 x 5/8 self tap 2 6

11 Nozzle Boot Assembly Item Part Number Part Description No. Qty Full Assy Nozzle Boot Assembly (Includes All Parts Shown) Guide-Filler Lever Modified, Nozzle Boot, G60D Plascrew 0X3/4 PLWA S Nozzle Boot, G60D Nozzle Hook, G60D Screw M4X8 Flange Head PTPHSTZN Spring Magnet Lever Adapter, G60D Screw, 0-32X/2"BUHXSOC, Black Oxide Nut, 0-32 KPNTMSSTZN Screw, 8-32x/2 PHPHSTZN Washer, Lock #8 ETLWMDSSPA UL 7

12 Register & Junction Box Module 8

13 Register & Junction Box Module Item No. Part Number Part Description Qty Junction Box Cover, 54 Cubic Inch Screw, SHC M6 X X 6mm Screw, Shakeproof TAP/R TH Screw, HHC 3/8-24X/2 CD Washer, EPDM, IN ID 0.93 IN Thick Shoulder Bolt Washer, Lock, 3/8 x /8 x 3/32 Thick Junction Box Junction Box Bracket /2" Conduit Plug /2" 90 Deg. Conduit Elbow Screw, M6 x 2 Self-Tapping Union, /2" Conduit, M/F J2 Dial Mask, G Non-Computer Register and Electronic Reset, VR, Gallons, 0V 5* Non-Computer Register and Electronic Reset, VR, Gallons, 220V Non-Computer Register and Electronic Reset, VR, Liters, 0V Non-Computer Register and Electronic Reset, VR, Liters, 220V Lever Casting /4 x /2 Conduit Bushing Conduit Assy, Reset, Potted, G60D Pipe Plug, SQ. HD. " - ZI Screw, Ground Screw, #8-36 X 3/8 PHPHSTZN 2 * See Reset Breakdown for Reset Only 9

14 Electric Reset Assembly

15 Electric Reset Assembly Item No. Part No. Part Description Qty Entire Reset Assembly, 0V Entire Reset Assembly, 220V VR Reset Motor, 0V VR Reset Motor, 220V VR Reset Motor Switch VR Reset Jack Shaft Assy VR Reset Clutch Shaft Group VR Reset Control Switch 2

16 Meter & Discharge Module Strainer Assy (Item #9) 2

17 Meter & Discharge Module Item No. Part Number Part Description Qty Meter/Register Linkage, G60D Nipple, "NPTX2-/2",Black Schd. 40 Iron J2 Bushing ( X 3/4 GALV), Painted Black J2 " NPT x 90 Deg. F/F Elbow, Painted Black Discharge Grommet Nut,/4-20 Tensilok Casting, Meter I/O, Machined Casting, Meter I/O, Machined, E prefix Meter Bracket, G60D Screw, Shakeproof TAP/R TH Solenoid Valve, Skinner 20V (Shown) Solenoid Valve, Skinner 240V Solenoid Valve, Asco 20V, E prefix Pipe Plug Sq. Hd. " - ZI " NPT x 2" Pipe " NPT x 45 Deg. M/F Elbow Meter Outlet O-Ring Meter Inlet O-Ring Assy. Check & Pressure Relief Valve Conduit-Sol Valve, G60D (Shown) Conduit-Sol Valve, E prefix, G60D 8 See Breakdown Meter, 2PM Strainer Assembly, standard Strainer Assembly, E prefix Strainer Gasket Screw, HHCS 5/6-8 X 3/ Strainer Support Bracket, G60D Conduit Elbow, 45 Deg.(n/a on E prefix models) Screw, M8 X 22 HHCS Washer, Split Lock, 5/6 X /8 X / Screw, SHCS 5/6-8 X 3/ Strainer Body (standard) Strainer Body, E prefix Gasket Strainer Cover (standard) Strainer Cover, E prefix Screw, HHC M6 X 8mm Spring (standard) Spring, SS, E prefix Strainer Basket, (standard) 0SS Strainer Basket, SS, E prefix Screw,#0-24 (standard) Screw,#0-24 SS, E prefix 3

18 Meter Assembly 4

19 Item No. Full Assy Meter Assembly Part No. Part Description Qty Meter, 2PM-6-R Assy (Gallons) Meter, 2PM-6-R Assy (Liters) Meter, 2PM-6-R Assy., (Gallons, E prefix) Seal Wire & Lead Adjust Knob Screw, Tap-Tite #0-24X/2, Zinc Cover, Gear Ring, M#500-25H Truarc Idler Gear, Gallons Idler Gear, Liters Shim, W.252X5/32X.03 SS Ring, M# Truarc Drive Gear, Gallons Drive Gear, Liters Ring, M# Retrtuarc Pin, M3/32X/4 Head Spirol Pinion Gear, Gallons Pinion Gear, Liters Retaining Ring Screw, Tap-Tite 0-32X3/8, Indented Seal, Upper Ring, M# Retrtuarc Bearing Screw, Tap-Tite #2-24X7/ Assembly-Cap & Studs, Gallons Assembly-Cap & Studs, Liters Assembly-Cap & Studs, Gallons, E Prefix Assembly-Cap & Studs, O-ring Valve, Spring Flat Washer,.640X.797 2PM #20 SS Valve, O-ring Valve, Two Piston Meter Valve, Two Piston Meter, E Prefix Pin, Dowel.252 Dia. X 5/ Seat, Valve Assembly-Body & Lnrs Seat, Valve Assembly-Body & Lnrs, E Prefix Yoke & Bushing Assembly Piston Assembly Screw, FIHM #0-32X5/6, With Washer Cylinder Cover O-ring Cylinder Cover, Cadmium Plate Cylinder Cover, Nickel Plate, E Prefix Screw, WAHH ¼-20 X /2 4 5

20 Meter Assembly Item No. Part No. Part Description Qty Ring, M#500-25H Truarc O-ring O-ring, E Prefix Adjustable Gear Rod O-ring (Same As Item #34) Seal, Block Vee Bearing Spacer Shaft, 2PM-5 Meter Pin & Crank Arm Assembly Pin & Crank Arm Assembly, E Prefix Crank Arm Crank Arm, E Prefix Crank Pin ¼ Screw ¼ Screw, E Prefix Retaining Ring Spacer Spacer AR Cross-head Assembly (Includes Item Nos. 49 Thru 53) Gear & Eccentric Bushing Spacer Spacer AR Ball Bearing Spacer AR Retaining Ring Shim, Washer.252 X 5/32X.05 SS Ring, M#500-25H Truarc Case & Cover O-ring Plate, Access Plate, Access, E Prefix Screw, Tap-Tite, HWH #2-24X/ Plug, M/8 NPT Socket Pipe 2 6

21 Pulser Assembly Item Part Part Description No. Number Qty Full Pulser Module 0: Pulser, G60D Assy Pulser Module 00: Pulser, G60D Pulser Mounting Plate 2* : Pulser* (Model Suffix 7A ) : Pulser* (Model Suffix 7B ) Pulser Coupling Screw, /4-20 x 3/ Pin Cotter Pin Pulser Conduit Conduit Union /2" 90 deg Conduit Elbow *Note: 0: pulsers may be identified by (2) black wires and a green ground. 00: pulsers may be identified by () red wire, () white wire, () black wire, and a green ground. 7

22 Hose Hanger Module Right Side Panel (see Housing and Frame section) Item No. Full Assy Part Number Part Description Hose Hanger Module Hose Support Nut, M6 KPNTMSSTZN Plug, Hole,.375 Dia. Black 2 Qty 8

23 Hose MastOption Item Part Number Part Description No. Qty Full Assy Hose Mast Assemby Retriever, Hose Mast Plate-Mast Screw, HHC M Washer, Spring, M Reducer 5 Vapor Recovery Hose Clamp (standard clamp shown) August Part No Rev A

24 Shelf Mount Kit Item Part Number Part Description No. Qty Full Kit Shelf Kit J2 Bracket, Mounting Shelf, Black, G60D J2 Stringer, Mounting Shelf, Black, G60D Washer, Flat, 7/6 ID X OD X.08 Thick Screw, HHC 3/8-6 x Nut, 3/ Washer, Lock, 3/8 x /8 x 3/32 Thick 8 20

25 OPW VF Nozzle Boot Kit Item Part Number Part Description No. Qty Full Kit Nozzle Boot Kit, OPW VF Nozzle Adapter VF Nozzle Hook Extension, G60D Screw, #8-8x3/8 PHTFFLSS Screw, /4-20x2-/2 HHCSHXSS Nut, Acorn, /4-20, SST Decal, OPW VF Nozzle (not shown) Nozzle Hook, G60D Screw, #8-32x/2 PHPHSTZN Washer, Lock, #8 ETLWMDSSPA UL Nozzle Boot Kit Instructions - August Part No Rev A

26 Healy 400 Nozzle Boot Kit Item Part Number Part Description No. Qty Full Kit Nozzle Boot Kit, Healy 400 Nozzle Adapter Healy 400 Nozzle Hook Extension, G60D Screw, #8-8x3/8 PHTFFLSS Screw, /4-20x2-/2 HHCSHXSS Nut, Acorn, /4-20, SST Decal, Healy 400 Nozzle Nozzle Hook, G60D Screw, #8-32x/2 PHPHSTZN Washer, Lock, #8 ETLWMDSSPA UL Nozzle Boot Kit Instructions - 22

28 Wayne Division, Dresser, Inc. 384 Jarrett Way, Austin, TX (52) Part No Rev A 2007 Dresser, Inc. August/07

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