2005 BMW 545i. Crank engine at central bolt in direction of rotation until drive belt is fully guided in belt pulley.
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1 Fig. 235: Installing Special Tool On Drive Belt Crank engine at central bolt in direction of rotation until drive belt is fully guided in belt pulley. Remove special tool Installation: Check installation position of drive belt. Assemble vehicle.
2 Fig. 236: Installing Drive Belt On Pulley REPLACING A/C COMPRESSOR DRIVE BELT WITH BELT TENSIONER (N62/N62TU) NOTE: For Special Tool identification, see ENGINE- SPECIAL TOOLS - 5-SERIES (E60). Special Tools Required: Necessary Preliminary Tasks: Remove alternator drive belt. Refer to REPLACING ALTERNATOR DRIVE BELT (N62/N62TU). Remove engine splash guard. NOTE: If the drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel. Pretension belt tensioner slowly and carefully with a Torx socket as far as it will go and secure with special tool Remove drive belt.
3 IMPORTANT: If contaminated with hydraulic fluid: Replace drive belt. Put on the drive belt. Remove special tool Fig. 237: Securing Belt Tensioner Using Locking Pin Installation: Check that drive belt is correctly positioned on pulleys.
4 Fig. 238: Identifying Correctly Positioned Drive Belt CAMSHAFT REMOVING AND INSTALLING/REPLACING LEFT INLET CAMSHAFT (N62 FROM 9/03 AND N62TU) NOTE: For Special Tool identification, see ENGINE- SPECIAL TOOLS - 5-SERIES (E60). Special Tools Required:
5 (Cylinder Bank 5 To 8) Necessary Preliminary Tasks: Remove servomotor for left eccentric shaft. Refer to REMOVING AND INSTALLING/REPLACING SERVOMOTOR FOR LEFT ECCENTRIC SHAFT (N62/N62TU). Remove ignition coils on cylinder bank 5 to 8. Remove left cylinder head cover. Refer to REMOVING AND INSTALLING/SEALING LEFT CYLINDER HEAD COVER (N62/N62TU). Remove spark plugs on cylinder bank 5 to 8. Remove inlet and exhaust adjustment unit on left side. Refer to REMOVING AND INSTALLING/REPLACING INLET AND EXHAUST ADJUSTMENT UNITS ON LEFT SIDE (N62/N62TU). IMPORTANT: The inlet camshaft must first be rotated so that when the bearing bracket is removed the intermediate levers do not slip out and damage the camshaft. Rotate inlet camshaft against direction of rotation until lettering (1) on 8th cylinder points upwards in cylinder axis and cam is horizontal.
6 Fig. 239: Identifying Lettering On Cylinder IMPORTANT: Do not mix up the camshaft bearing covers of cylinders 1 to 4 and 5 to 8. NOTE: Bearing caps of inlet camshaft are marked on cylinder bank 5 to 8 with R E1 to R E5 from inlet side. Release nuts and remove bearing cap R E1. Fig. 240: Identifying Bearing Cap R E1 Release 8 nuts of bearing bracket (1) from outside to inside.
7 Fig. 241: Locating Nuts Of Bearing Bracket NOTE: Rocker arms are freely accessible after bearing bracket has been removed. Do "not" remove rocker arm (1) on inlet side. IMPORTANT: Rockers arms (1) are divided into individual tolerance classes. The tolerance classes are designated as illustrated with the numbers from 1 to 4. Used rocker arms (1) may only be reused in the same position. When replacing rocker arms (1) on inlet side: install rocker arms of the same tolerance class in the same position.
8 Fig. 242: Identifying Rocker Arm Clamp special tool as illustrated in a vise.
9 Fig. 243: Clamping Special Tool In Vise IMPORTANT: Do not tilt bearing bracket (1). Carefully lift out bearing bracket (1).
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36 VARIABLE CAMSHAFT TIMING
36 VARIABLE CAMSHAFT TIMING 11 36 046 REMOVING AND INSTALLING/REPLACING INLET AND EXHAUST ADJUSTMENT UNITS (N52) Special tools required: 11 4 280 11 4 281 11 4 282 11 4 283 Necessary preliminary tasks:
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rev 6_09/23/14 EK7651H EK7651HD
D , D 1 Fuel Tank, Handle 258 3 4 7 6 5 2 1 8 9 10 11 13 15 14 12 26 25 27 23 24 20 19 18 17 16 39 38 28 29 22 21 259 41 40 37 36 35 270 32 31 30 34 33 44 46 45 43 48 47 42 50 49 52 51 2 , D 1 Fuel Tank,
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1 Shaft, Handle C40 C30 C20 A03 C50 C10 4 38 5 8 222 6 37 9 3 218 1 A04 2 1 Shaft, Handle 1 1 135683-8 TRIMMER HEAD ASS Y 1 1 1 126303-5 TRIMMER HEAD ASS Y 1 1 3 324893-4 SHAFT 1 1 4 195143-2 HANGER SET
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1 Volute Case, Cushion, Fuel Tank 15 22 21 13 14 20 1 12 16 19 11 6 5 4 3 2 17 18 31 8 10 7 9 39 32 33 36 35 34 38 43 189 188 37 44 42 40 45 41 2 1 Volute Case, Cushion, Fuel Tank Products with multiple
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Page 1 of 75 303-01D Engine - 5.2L 32V Ti-VCT 2016 Mustang Assembly Procedure revision date: 12/15/2016 Special Tool(s) / General Equipment Engine Base Part Number: 6L084 205-142 (T80T-4000-J) Installer,