Ghibson Italia s.r.l. via Cassola 6/ Monteveglio (BO) Italy. Butterfly valves. Soft seat PD - KI - KA - KX series

Transcription

1 PD - KI - KA - KX series valve PD, KI Series 1 technical data 1 components DN components DN KI Series 4 components DN KA, KX tecnical data 5 technical data 5 KA series 6 components DN components DN components DN components DN KX series 10 components DN PD, KI, KA Series 11 dimensions tables 11 BFKI, KX Series 12 dimensions tables 12 Torque values tables 13 Head losses tables 14 Flange and bolts tables 15 Flanges 16 Tests 16 Installation instructions 17 Handlever 18 earbox 19 pneumatic actuators Technical features 20 Coupling 21 double acting 21 single acting 22 Elements list 23 Tables 24 torque 24 dimensions 26 Solenoids 27 options and regolation 27 Declutchable gearboxes 28 electric actuators Electric Actuators J+J 29 Electric actuators Bernard 30 technical features 30 electrical features tables 31 dimensions tables 32 OA Series 32 AS Series AS Series coupling valve/actuator 35 Electric actuators BN 36 technical features 36 dimensions tables 37 coupling tables 37 hydraulic actuators Hydraulic actuators ARES 38 technical features 38 dimensions tables 39 torque tables 39 coupling tables 40 elements list 41 Where we are 42 hibson Italia s.r.l. via Cassola 6/ Monteveglio (BO Italy tel: fax: info@ghibson.it web:

2 BVPD - Wafer BLPD - Lug DN BVKI - Wafer BLKI - Lug BFKI - double flange DN /2-32 DN Max working pressure: BVPD/BLPD DN : Flange: PN A150 BVKI/BLKI DN : Flange: PN A150 BVKI/BLKI DN : Flange: PN A150 BFKI DN : Flange: PN A150 Face to face: DIN EN Series 20 ~ ISO 5752 Series 20 BS-5155 Series 4 ~ MSS-SP67 API609 cat.a ~ NFE TA-Luft DVW - AS OST II 2 D c T5 DNV-MU ATEX BV1 body BVPD BVKI / BLKI BFKI material references standard coating DN DN DN EPOXY COATED Ductile iron EN-JS (S400 Epoxy RAL Carbon steel ASTM A216-WCB Epoxy RAL Stainless steel ASTM A351 CF8M (A Aluminuim-bronze ASTM B148-C Aluminium (P max 10Bar EN AB Epoxy RAL body rubber seat 6 Bar 16 Bar 10 Bar 16 Bar KI series to be used also with vacuum Design: EN 593 ~ EN 736 ~ EN ~ EN 1092 ISO 5211 ~ DIN 3337 ~ API 609 PED 97/23/EC(cat III Mod H Testing: EN Rate A ~ ISO 5208 Rate A DIN 3230 ~ API 598 Tag: EN 19 ~ MSS SP-25 RAL 5009 standard All valves are supplied with a metallic label in compliance with PED directive. disc BVPD BVKI / BLKI BFKI material references standard coating DN DN DN Steel ASTM A105 Zinc Ductile iron EN-JS (S400 Zinc Stainless steel ASTM A351 CF8M (A Aluminuim-bronze ASTM B148-C Hastelloy ASTM A494 CX2MW Monel ASTM A494 M DN 40/500 replaceable - DN 600/800 vulcanized not replaceable ref. designation trade name working temp. applications NBR nitrile rubber BUNA -25 C / +100 C oils, hydrocarbons, gas, air, water EPDM copolymer EPDM C / +130 C water, sea water, steam, diluted acids EPDM HT copolimery EPDM HT C / +135 C water, sea water, steam, diluted acids CO carboxide C / +100 C dust, air FKM fluoroelastomer VITON -20 C / +200 C oils, acids, hydrocabons CR polychloroprene NEOPRENE -20 C / +100 C alkali, bases, water NR natural rubber C / + 80 C glycols, abrasive media MVQ silicon rubber SILOPREN -60 C / +190 C water, food, drinks RAL 1018 for gas CSM chlorosulfonated polyethylene HYPALON -20 C / +125 C acids, mineral bases, alcohols, hydrocarbons On request can be supplied other materials as: LCB, Hastelloy, Monel, Uranus, Alloy, DUPLEX, Special steels, Special bronzes. Coating on request: RILSAN, Halar, Chenisil SM 01/11/01 - EN - p a g e 1

3 BVPD - Wafer BLPD - Lug DN PN ANSI BVKI - Wafer BLKI - Lug DN /1-12 PN ANSI BFKI - double flange DN PN ANSI Wafer body 5 9 Lug Body Double Flange body item q.ty part material 1 1 body (BFKI only S400 ductile iron S400 A216 - WCB A352 - LCB A351 - CF8M (AISI 316 aluminium-bronze aluminium (only WAFER 2 1 disc ductile iron S400 A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (replaceable parts included in spare kit NBR (BUNA EPDM EPDM HT FKM (VITON carboxide polychloroprene (NEOPRENE natural rubber silicon SM 01/11/01 - EN - p a g e 2 item q.ty part material 4 1 upper shaft AISI 430 AISI 316 (on request 5 1 lower shaft AISI 430 AISI 316 (on request 6 1 bush bronzo 7 1 shaft packing NBR (BUNA FKM (VITON on request 8 1 plug packing aluminium 9 1 threaded plug zinc plated steel 10 1 stop ring steel 11 1 upper flange IXEF (DN aluminium (DN screw zinc plated steel

4 BVPD - Wafer BLPD - Lug DN PN ANSI 150 BVKI - Wafer BLKI - Lug DN PN ANSI 150 BFKI - double flange DN PN ANSI Wafer body Double Flange body parts included in spare kit item q.ty part material 1 1 body ductile iron S400 (BFKI only A216-WCB S400 A352-LCB A351-CF8M (AISI 316 aluminium-bronze aluminium (only WAFER 2 1 disc ductile iron S400 A351-CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat NBR (BUNA (replaceable EPDM EPDM HT FKM (VITON carboxide polychloroprene (NEOPRENE natural rubber silicon 4 1 upper shaft AISI 430 AISI 316 (on request SM 01/11/01 - EN - p a g e 3 Lug body item q.ty part material 5 1 lower shaft AISI 430 AISI 316 (on request 6 5 bush bronze steel+ptfe (DN packing lower flange NBR (BUNA 8 1 lower flange zinc plated steel 9 4 screw zinc plated steel 10 1 upper flange zinc plated steel 11 1 stop ring steel 12 1 O.Ring NBR (BUNA 13 1 O.Ring NBR (BUNA 14 2 screw zinc plated steel 15 1 key steel C40

5 BVKI - Wafer BLKI - Lug DN PN ANSI 150 BFKI - double flange DN PN ANSI Wafer body Double Flange body parts included in spare kit item q.ty part material 1 1 body (BFKI only S400 ductile iron S400 A216-WCB A352-LCB A351-CF8M (AISI 316 aluminium-bronze 2 1 disc ductile iron S400 A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (vulcanized not replaceable NBR (BUNA EPDM EPDM HT FKM (VITON 4 1 shaft AISI 303 AISI 316 (on request 5 5 bush steel + PTFE 6 2 shaft O.ring NBR (BUNA FKM (VITON on request item q.ty part material 7 2 O.ring housing AISI shaft support Bronze 9 2 adjusting screw AISI lower flange zinc plated steel 11 1 O.ring NBR (BUNA 12 1 O.ring NBR (BUNA 13 6 screw zinc plated steel 14 1 upper flange zinc plated steel 15 1 O.ring 16 1 O.ring Lug body NBR (BUNA NBR (BUNA 17 4 screw zinc plated steel 18 1 key steel 19 3 screw AISI O.ring PTFE 21 3 washer AISI 316 SM 01/11/01 - EN - p a g e 4

6 BVKA - Wafer BLKA - Lug DN " 1/2-32 BVKX - Wafer DN BLKX - Lug DN Max working pressure: BVKA/BLKA DN : Flange: PN A150 BVKX DN : BLKX DN : Flange: PN A150 To be used also with vacuum 20 Bar 25 Bar 25 Bar Design: EN 593 ~ EN 736 ~ EN ~ EN 1092 ISO 5211 ~ DIN 3337 ~ API 609 PED 97/23/EC(cat III Mod H TA-Luft EPOXY COATED BVKA Face to face: DIN EN Series 20 ~ ISO 5752 Series 20 BS-5155 Series 4 ~ MSS-SP67 API609 cat.a ~ NFE OST Testing: EN Rate A ~ ISO 5208 Rate A DIN 3230 ~ API 598 II 2 D c T5 DNV-MU ATEX BV1 Tag: EN 19 ~ MSS SP-25 All valves are supplied with a metallic label in compliance with PED directive. body BVKA/BLKA BVKX BLKX material references standard coating DN DN DN Ductile iron EN-JS (S400 Epoxy RAL Carbon steel ASTM A216-WCB Epoxy RAL Stainless steel ASTM A351 CF8M (A Aluminium-bronze ASTM B148-C disc BVKA/BLKA BVKX BLKX material references standard coating DN DN DN Stainless steel ASTM A351 CF8M (A Aluminium-bronze ASTM B148-C Hastelloy ASTM A494 CX2MW Monel ASTM A494 M Body rubber seat KA DN 40/150 replaceable - DN 200/800 vulcanized not replaceable KX DN 50/250 vulcanized not replaceable ref. designation trade name working temp. applications NBR nitrile rubber BUNA -25 C / +100 C oils, hydrocarbons, gas, air, water EPDM copolymer EPDM C / +130 C water, sea water, steam, diluted acids EPDM HT copolimery EPDM HT C / +135 C water, sea water, steam, diluted acids FKM fluoroelastomer VITON -20 C / +200 C oils, acids, hydrocabons On request can be supplied other materials as: LCB, Hastelloy, Monel, Uranus, Alloy, DUPLEX, Special steels, Special bronzes. Coating on request: RILSAN, Halar, Chenisil SM 01/11/01 - EN - p a g e 5

7 BVKA - Wafer BLKA - Lug DN /2-6 PN ANSI item q.ty part material 1 1 body ductile iron S400 A216 - WCB A352 - LCB A351 - CF8M (AISI disc A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (replaceable NBR (BUNA EPDM EPDM HT FKM (VITON Wafer Body 8 9 parts included in spare kit upper shaft AISI 430 AISI 316 (on request 5 1 lower shaft AISI 430 AISI 316 (on request 6 1 bush bronze 7 1 shaft packing NBR (BUNA FKM (VITON (on request 8 1 plug packing aluminium 9 1 threaded plug zinc plated steel 10 1 stop ring steel 11 1 upper flange IXEF (DN screw zinc plated steel BVKA - Wafer BLKA - Lug DN PN ANSI Wafer body parts included in spare kit item q.ty part material 1 1 body ductile iron S400 A216-WCB A352-LCB A351-CF8M (AISI 316 aluminium-bronze 2 1 disc A351-CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat NBR (BUNA (vulcanized not replaceable EPDM EPDM HT FKM (VITON 4 1 shaft AISI 430 AISI 316 (on request 5 2 screw AISI O.Ring PTFE 7 2 washer AISI bush bronze 9 1 shaft packing NBR (BUNA FKM (VITON (on req plug packing aluminium 11 1 threaded plug zinc plated steel 12 1 upper flange aluminium 13 1 stop ring steel 14 2 screw zinc plated steel SM 01/11/01 - EN - p a g e 6

8 BVKA - Wafer BLKA - Lug DN PN ANSI Wafer body parts included in spare kit item q.ty part material 1 1 body ductile iron S400 A216-WCB A352-LCB A351-CF8M (AISI 316 aluminium-bronze 2 1 disc A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (vulcanized not replaceable NBR (BUNA EPDM EPDM HT FKM (VITON 4 1 shaft AISI 430 AISI 316 (on request item q.ty part material 5 2 screw zinc plated steel 6 1 O.ring NBR (BUNA 7 1 upper flange zinc plated steel 8 1 O.ring NBR (BUNA 9 5 bush bronze 10 1 O.ring NBR (BUNA 11 1 lower flange zinc plated steel 12 2 screw AISI washer AISI O. ring PTFE Lug body 15 1 key steel C screw zinc plated steel SM 01/11/01 - EN - p a g e 7

9 BVKA - Wafer BLKA - Lug DN PN ANSI Wafer body parts included in spare kit item q.ty part material 1 1 body ductile iron S400 A216-WCB A352-LCB A351-CF8M (AISI 316 aluminium-bronze 2 1 disc A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (vulcanized not replaceable NBR (BUNA EPDM EPDM HT FKM (VITON 4 1 shalt AISI 430 AISI 316 (on request 5 1 key steel C40 Lug body item q.ty part material 6 5 bush steel + PTFE 7 4 screw zinc plated steel 8 1 O.ring NBR (BUNA 9 5 stop ring steel 10 1 upper flange zinc plated steel 11 1 O.ring NBR (BUNA 12 1 lower flange zinc plated steel 13 4 screw steel 14 2 screw AISI washer AISI O. ring PTFE SM 01/11/01 - EN - p a g e 8

10 BVKA - Wafer BLKA - Lug DN PN 16 ANSI Wafer body parts included in spare kit item q.ty part material 1 1 body ductile iron S400 A216-WCB A352-LCB A351-CF8M (AISI 316 aluminium-bronze 2 1 disc ductile iron S400 A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (vulcanized not replaceable NBR (BUNA EPDM EPDM HT FKM (VITON 4 1 shalt AISI 303 AISI 316 (on request 5 5 bush steel + PTFE 6 2 O.ring NBR (BUNA FKM (VITON on request item q.ty part material 7 2 O.ring housing AISI shaft support Bronze 9 2 adjusting screw AISI lower flange zinc plated steel 11 1 O.ring NBR (BUNA 12 1 O.ring NBR (BUNA 13 6 screw zinc plated steel 14 1 upper flange zinc plated steel 15 1 O.ring 16 1 O.ring Lug body NBR (BUNA NBR (BUNA 17 4 screw zinc plated steel 18 1 key steel 19 3 screw AISI O.ring PTFE 21 3 washer AISI 316 SM 01/11/01 - EN - p a g e 9

11 BVKX - Wafer BLKX - Lug DN PN ANSI 150 item q.ty part material 1 1 body ductile iron S400 A216 - WCB A352 - LCB A351 - CF8M (AISI disc A351 - CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat (vulcanized not replaceable NBR (BUNA EPDM EPDM HT FKM (VITON 4 1 upper shaft AISI 430 AISI 316 (on request 5 1 lower shaft AISI 430 AISI 316 (on request bush bronze 7 1 shaft packing NBR (BUNA FKM (VITON on req plug packing aluminium 9 1 threaded plug zinc plated steel 10 1 stop ring steel 11 1 upper flange IXEF (DN screw zinc plated steel 13 2 upper bush steel + PTFE 14 2 lower bush steel + PTFE 5 14 Wafer body 8 9 parts included in spare kit BVKX - Wafer DN PN ANSI 150 BLKX - Lug DN PN ANSI 150 item q.ty part material 1 1 body ductile iron S disc A351-CF8M (AISI 316 aluminium-bronze Hastelloy Monel 3 1 body seat NBR (BUNA (vulcanized not replaceable EPDM EPDM HT FKM (VITON 4 1 shaft AISI 430 AISI 316 (on request 5 2 screw AISI O.Ring PTFE 7 2 washer AISI bush bronze 9 1 shaft packing NBR (BUNA FKM (VITON (on req plug packing aluminium 11 1 threaded plug zinc plated steel 12 1 upper flange IXEF (DN aluminium (DN parts included in spare kit stop ring steel 14 2 screw zinc plated steel 15 2 upper bush steel + PTFE 16 2 lower bush steel + PTFE Wafer body SM 01/11/01 - EN - p a g e 10

12 BVPD - Wafer BLPD - Lug F 10 BVKI - Wafer BLKI - Lug BVKA - Wafer BLKA - Lug Ø I Ch A N H E J K B C D O Upper flange - ISO 5211 DN F07-4 holes DN F10-4 holes O Note: in case of ANSI150 flanges, threading can be: 1 1/2 " 12" ANSI B1.1UNC2B Kg PN 6 PN 10 PN 16 ANSI 150 PD-KI KA DN A B C D E F Ø I Ch H K J N n. O N n. O N n. O N n. O W L W L M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M F *N *N Ø I A N H E J Ch B K C O Note: in case of ANSI150 flanges, threading can be: 14" ANSI B1.1UNC2B 16" 32" ANSI B1.1-8 UNC2B D *N *N O *Note: WAFER bodies DN have 4 holes N threaded as relevant LU version Kg PN 6 PN 10 PN 16 ANSI 150 PD-KI KA DN A B C D E F Ø I Ch H K J N n. O N n. O N n. O N n. O W L W L M M M M M M M M M M M M M M M M M M M M M M M M M M M M SM 01/11/01 - EN - p a g e 11 Upper flange - ISO 5211 DN F12-4 holes DN 450 F14-4 holes DN F16-4 holes DN F25-8 holes

13 BFKI - Double Flange F F Ch A 10 N L N1 N1 K E J Ø I B K C O D N1 O N1 J Ch Upper flange - ISO 5211 DN DN F07-4 holes F10-4 holes DN DN 450 DN PN 6 PN 10 PN 16 ANSI 150 DN A B C D E F Ø I Ch K J L N N1 n. O N N1 n. O N N1 n. O N N1 n. O Kg M M M M M M M M M M M M M M M M BVKX - Wafer BLKX - Lug F12-4 holes F14-4 holes F16-4 holes Note: in case of ANSI150 flanges, threading can be: 16" 24" ANSI B1.1-8 UNC2B F Ø I Ch A 10 N K H B C O D E DN A B C D E F Ø I Ch H K J N n. O wafer lug M / M M M M M M SM 01/11/01 - EN - p a g e 12 O J Upper flange - ISO 5211 DN F07-4 holes DN F10-4 holes Note: in case of ANSI150 flanges, threading can be: ANSI B1.1UNC2B PN 25 Kg.

14 PD Series - Torque values - Nm - safety factor excluded Seat body NBR/EPDM/Carboxide fluid H 2 O - 20 C working pressure BAR DN 0 6 DN 0 6 DN / Seat body FKM/natural rubber fluid H 2 O - 20 C working pressure BAR DN 0 6 DN 0 6 DN / KI Series - Torque values - Nm - safety factor excluded Seat body NBR/EPDM fluid H 2 O - 20 C working pressure BAR working pressure BAR working pressure BAR DN DN DN Seat body FKM/natural rubber fluid H 2 O - 20 C working pressure BAR working pressure BAR working pressure BAR DN DN DN KA/KX Series - Torque values - Nm - safety factor excluded Seat body NBR/EPDM fluid H 2 O - 20 C working pressure BAR working pressure BAR DN DN SM 01/11/01 - EN - p a g e 13

15 Head losses head loss (bar valve size (mm notes: values indicated in this page is only for information disc opening valve flow speed (m/s Values KV (CV = 1,16 KV rate of flow (mq/h Formulae for calculation of rate flow Liquids: as: Q PS P Q PS P P 2 Steam: Q P P 2 Q = KV PS P rate of flow (m 3 /h specific gravity (water=1 pressure drop (bar Q = 28.5 rate of flow (m 3 /h specific gravity (air=1 pressure drop (bar (less than 1/2 inlet pressure outlet pressure KV Q = 22.5 KV PS P 2 P rate of flow (Kg/h pressure drop (bar (less than 1/2 inlet pressure outlet pressure P 2 P Calculation of the rate of flow equivalent to H 2 O: Qe = Q d 1000 For different liquid, gas or steam head losses are determined by equivalent water of flow, as follosw: Qe Q d equivalent water flow (mc/l o l/s fluid flow (mc/l o l/s fluid specific gravity (Kg/mc angle 40/ ,2 0,6 1,8 2,4 4,2 5, ,9 2,5 5,2 9, , , , SM 01/11/01 - EN - p a g e 14

16 Flanges to be used EN Tipo 11 EN Tipo 01 EN Tipo 02/32 EN Tipo 04/34 EN Tipo 02/33 UNI 2280/ /67 DIN A150 B16.5 welding neck UNI 2276/ /67 DIN A150 B16.5 slip on UNI 6088/ DIN UNI 2289/ DIN NOTE: only valves with vulcanized seat (KA/KX are recommended with these flanges Bolts and rods dimensions DN Wafer valves PN 6 PN 10 PN 16 ANSI 150 Bolts Rods N Bolts Rods N Bolts Rods N Bolts Rods N 40 M12x80 M12x90 4 M16x90 M16x100 4 M16x90 M16x100 4 M14x90 M14x M12x90 M12x100 4 M16x100 M16x120 4 M16x100 M16x120 4 M16x100 M16x M12x100 M12x110 4 M16x110 M16x130 8 M16x110 M16x130 8 M16x110 M16x M16x100 M16x120 4 M16x110 M16x130 8 M16x110 M16x130 8 M16x120 M16x M16x110 M16x120 4 M16x120 M16x140 8 M16x120 M16x140 8 M16x120 M16x M16x120 M16x140 8 M16x120 M16x150 8 M16x120 M16x150 8 M20x130 M20x M16x120 M16x140 8 M20x130 M20x160 8 M20x130 M20x160 8 M20x140 M20x M16x130 M16x150 8 M20x140 M20x170 8 M20x140 M20x M20x150 M20x M16x140 M16x M20x150 M20x M24x150 M24x M22x160 M22x M20x150 M20x M20x160 M20x M24x160 M24x M22x170 M22x M20x150 M20x M20x160 M20x M24x170 M24x M24x180 M24x M20x180 M20x M24x190 M24x M27x210 M27x M27x210 M27x M20x190 M20x M24x200 M24x M27x220 M27x M27x230 M27x M20x210 M20x M24x210 M24x M30x240 M30x M27x250 M27x M24x240 M24x M27x250 M27x M33x270 M33x M33x290 M33x M24x250 M24x M27x260 M27x M33x280 M33x M33x350 M33x M27x280 M27x M30x290 M30x M36x320 M36x M39x400 M33x DN Lug valves - Double Flange valves PN 6 PN 10 PN 16 ANSI 150 Bolts N Bolts N Bolts N Bolts N 40 M12x30 8 M16x30 8 M16x30 8 M14x M12x35 8 M16x35 8 M16x35 8 M16x M12x35 8 M16x40 16 M16x40 16 M16x M16x40 8 M16x40 16 M16x40 16 M16x M16x40 8 M16x40 16 M16x40 16 M16x M16x45 16 M16x45 16 M16x45 16 M20x M16x45 16 M20x45 16 M20x45 16 M20x M16x50 16 M20x50 16 M20x50 24 M20x M16x55 24 M20x55 24 M24x55 24 M22x M20x60 24 M20x60 24 M24x60 24 M22x M20x60 24 M20x60 32 M24x65 32 M24x M20x70 32 M24x70 32 M27x70 32 M27x M20x80 32 M24x80 40 M27x80 40 M27x M20x80 40 M24x80 40 M30x80 40 M27x M24x90 40 M27x90 40 M33x M33x M24x M27x M33x M33x M27x M30x M36x M39x NOTE 1: Screw and rod dimensions have been calculated with WELDIN NECK flanges PN 6/10/16 (EN Tipe 11 ANSI150 (ANSI B16.5 NOTE 2: Number of nuts should be double when WAFER valves are assembled with threaded rods. Ø min Ø max DN DN Ø min Ø max SM 01/11/01 - EN - p a g e 15

17 Compatibility flanges - body Wafer DN EN / EN ASME/ANSI BS 10 JIS B2220 PN 6 PN 10 PN 16 PN 25 PN 40 class 125 class 150 class 300 tab D tab E 5K 10K 16K (1 (1 (1 150 (1 (1 200 (2 ( (2 ( DN standard only body PN 6 version on request not possible Compatibility flanges - body Lug (1 only with ductile iron bodies (2 standard with ductile iron and steel bodies, on request with different materials EN / EN ASME/ANSI BS 10 JIS B2220 PN 6 PN 10 PN 16 PN 25 PN 40 class 125 class 150 class 300 tab D tab E 5K 10K 16K (1 (1 (1 150 (1 ( standard only body PN 6 version on request not possible (1 only with ductile iron bodies (2 standard with ductile iron and steel bodies, on request with different materials Test HIBSON valves are built according to following international standards: Body test pressure: DIN 3230BA - API598 Hydraulic test pressure: DIN 3230BN1 - API598 Pneumatic test pressure: DIN 3230BO1 - API598 Test certificates: UNI EN (standard UNI EN (on request UNI EN (on request UNICI 9245 Test duration is indicated by API598 standard Body test pressure: < DN 65 = 15 sec. DN 65 / DN 200 = 80 sec. > DN 200 = 180 sec. Hydraulic test pressure: < DN 65 = 15 sec. DN 65 / DN 200 = 30 sec. > DN 200 = 60 sec Pneumatic test pressure: < DN 65 = 15 sec. DN 65 / DN 200 = 30 sec. > DN 200 = 60 sec SM 01/11/01 - EN - p a g e 16 DIN body hydraulic pneu 3230 test test test PN6 9 bar 7 bar 6 bar PN10 15 bar 11 bar 6 bar PN16 24 bar 17,6 bar 6 bar PN25 38 bar 27,5 bar 6 bar API598 body test hydraulic test ANSI bar 18 bar ANSI bar 22 bar ANSI bar 58 bar

18 Installation Assembly 1 - Leave a space between flanges so that valve can be easily inserted and removed. 2 - Open completely the valve before tightening flanges. 3 - Tighten bolts till flanges are in contact with valve body. 4 - NOTE: do not insert other packing between flange and valve. NOTE: Weld the pipe only in spots with the valve between flanges. Remove the valve before finishing welding to avoid that heat damage the seat. Clean carefully the welding to avoid that slags damage the seat. Installation for powders and muddy fluids In case of use with powders or muddy fluids, install the valve with horizontal rotation axis, to allow sediments to flow easily on opening. End piping installation When valves are installed end of piping, a counterflange as per dwg type B is needed to secure tightness at max pressure. Wrong Vertical rotation axis powders or muddy fluids Right Horizontal rotation axis Type A installation without end piping Type B installation with end piping powders or muddy fluids This type of installation is always advisable with valve diameters over DN 400. valve type P max (Bar type A installation BLPD 4 6 type B installation BLKI 6 16 BLKA BLKX SM 01/11/01 - EN - p a g e 17

19 Handlevers A B Lockable hole 0-90 DN A B D Kg Note: DN handlever not recommended (PD series excluded D Lockable hole OPEN Lockable hole CLOSE lever aluminium 2 trigger aluminium 3 spring stainless steel 4 disc positioning aluminium 5 screws steel * others material on request OPTIONALS Adjustable handlever positioning disc DN designed for flanges ISO 5211 F05/F07 handlever with switch box (only DN 40/150 handlever with 2 SPDT or inductive limit switches 10 positions Open - Closed positioning disc with two types of regulation: 10 positions or Open/Close SM 01/11/01 - EN - p a g e 18

20 earboxes Coupling valve - actuators DN PD I F KI p = 6 bar p = 10 bar p = 16 bar /2 -- HW070 HW070 HW HW070 HW070 HW070 HW070 HW070 HW /2 HW070 HW070 HW070 HW070 HW070 HW HW070 HW070 HW070 HW070 HW070 HW HW070 HW070 HW070 HW070 HW070 HW HW070 HW070 HW070 HW070 HW070 HW HW070 HW070 HW070 HW070 HW070 HW HW102 HW102 HW102 HW102 HW102 HW HW102 HW102 HW102 HW102 HW HW102 HW102 HW102 HW102 HW HW140 HW140 HW140 HW140 HW HW140 HW140 HW140 HW140 AB AB880 AB880 AB880 AB880 AV AB880 AB880 AB880 AB880 AB AB1250 AB AB AB1950 AB AB AB1950 AB AB C E KA KX D HW series body: aluminium worm gears: steel sector gear: ductile iron shaft: stainless steel handwheel: steel protection: IP65 T: -20 / +120 C AB series body: cast iron 25 worm gears: steel sector gear: ductile iron shaft: steel handwheel: steel protection: IP67 T: -20 / +120 C low/high temperature execution on request Waterproof valve shaft extension When necessary, it's possible to extend the valve shaft as indicated in the figure. Construction is in carbon steel with protective paint (on request steinless steel. Max lenght to be supplied is 6 meters from the flange plane to the valve. "L" measure shoul be indicated when ordering. H A L max = 6 mt DN A / / Mod. B C D E F H I Kg H H H AB AB AB AB AB AB SM 01/11/01 - EN - p a g e 19 B Our tecnical department is available to solve special applications.

21 Pneumatic Actuators DA double acting - SR spring return Features: Max air pressure: 10 bar Temperature: -20 C / +80 C on request: -50 C / +150 C torque at 5.6 Bar: 31 Nm / 3564 Nm Double travel stop open/close: ±10 UT series actuators feature a bi-directional travel stop. Side located stops allow a ±10 adjustment in both closing and opening directions, so guarantee a range of adjustment between 70 and 110 of actuator stroke. Stops can be modified on request to allow higher closing/opening angles D A E NAMUR connection C B (see note Mod. UT: Mod. UTS: Mod. UTS4*: adjusting O/C +/- 10 NAMUR connection double acting single acting spring return - air 5.5 bar single acting spring return - air 4-5 bar DN M M Operating media: dry/clear air : P max 10 Bar Temperature: O-Rings NBR -20 C/+100 C O-Rings FKM -15 C/+150 C O-Rings Silicon -50 C/+ 80 C Rotation: 90 Regulation range: +/- 10 Lubrification For Life Flange: ISO 5211/DIN 3337 connection for solenoid valve, switches box: NAMUR VDI / VDE 3845 Note: dimension can change depending on valve/actuator coupling Pls refer to coupling tables DA SR A B C D E DA SR A B C D E UT 10 UTS UT 45 UTS UT 15 UTS UT 50 UTS UT 17 UTS UT 55 UTS UT 20 UTS UT 60 UTS UT 25 UTS UT 65 UTS UT 30 UTS UT 70 UTS UT 35 UTS UT 75 UTS UT 40 UTS * UTS / UTS4 : same dimensions SM 01/11/01 - EN - p a g e 20

22 Coupling valve - actuator DA - DOUBLE ACTIN valve seat: EPDM/NBR fluid: H 2 O T: 20 C operating air pressure: 5.5 bar DN PD series KI series KA series KX series mod. P=6 B P=10 B P=16 B mod. mod /2 UT UT UT UT UT UT UT UT UT UT /2 UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT on req. # UT UT on req. # on req. # UT on req. # on req. # on req. # UT on req. # on req. # on req. # valve seat: EPDM/NBR H 2 O fluid: Air valve seat: FKM fluid: T:20 C operating air pressure: 5.5 bar DN PD series KI series mod. P=6 B P=10 B P=16 B /2 UT UT UT UT UT UT UT /2 UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # valve seat: EPDM/NBR fluid: H 2 O T: 20 C operating air pressure: 4-5 bar DN PD series KI series KA series KX series mod. P=6 B P=10 B P=16 B mod. mod /2 UT UT UT UT UT UT UT UT UT UT /2 UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT on req. # UT UT UT UT UT on req. # UT UT UT UT UT on req. # UT UT UT UT on req. # on req. # UT UT UT UT on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # SM 01/11/01 - EN - p a g e 21

23 Coupling valve - actuator SR - SINLE ACTIN SR actuarot - single acting valve seat: EPDM/NBR fluid: H 2 O T: 20 C operating air pressure: 5.5 bar DN PD series KI series KA series KX series mod. P=6 B P=10 B P=16 B mod. mod /2 UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS /2 UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS on req. # UTS UTS UTS UTS on req. # UTS UTS UTS su ric. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # valve seat: EPDM/NBR H 2 O fluid: Air valve seat: FKM fluid: T:20 C operating air pressure: 5.5 bar DN PD series KI series mod. P=6 B P=10 B P=16 B /2 UTS UTS UTS UTS UTS UTS UTS /2 UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS on req. # UTS UTS UTS on req. # UTS UTS UTS on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # valve seat: EPDM/NBR fluid: H 2 O T: 20 C operating air pressure: 4-5 bar DN PD series KI series KA series KX series mod. P=6 B P=10 B P=16 B mod. mod /2 UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS /2 UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS UTS on req. # UTS UTS UTS UTS on req. # UTS UTS UTS su ric. # on req. # UTS UTS UTS su ric. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # on req. # SM 01/11/01 - EN - p a g e 22

24 Pneumatic actuators rack & pinion - UT series 2b 2a item. part material 1 body anodized aluminium ASTM B210 2a left end cap die-cast aluminium UNI b right end cap die-cast aluminium UNI pinion steel SAE 11L14 nickel coated steel acc. to ASTM B733 4 left piston die-cast aluminium UNI right piston die-cast aluminium UNI piston O-ring NBR 7 bearing pad techno-polymer 8 piston skate techno-polymer 9 bearing pad upper pinion techno-polymer 10 position indicator techno-polymer 11 open travel stop stainless steel AISI close travel stop stainless steel AISI spring SR mod. spring steel Options body and end cap: hard anodizing or PTFE coating or epoxy powder coated units or electroless nickel plating. SM 01/11/01 - EN - p a g e 23

25 Torque chart - double acting - Nm 4: inlet air / 2: outlet air 2: inlet air / 4: outlet air TIPO/TYPE 2 Bar 3 Bar 4 Bar 5 Bar 5,62 Bar 6 Bar 7 Bar 8 Bar 9 Bar 10 Bar UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT Torque chart - single acting 90 - Nm phase 1 phase 2 start inlet air - working air end inlet air - working air start outlet air - working springs end outlet air - working springs 4: inlet air 4: inlet air 4: outlet air 4: outlet air UT 20 UT 17 UT 15 type springs phase 1 phase 2 3 bar 4 bar 5 bar 5.2 bar 6 bar 7 bar 8 Bar start end start end start end start end start end start end start end start end ,5 8,1 16,0 13,6 21,5 19,1 24,6 22, ,6 32,5 30, ,6 8,4 6, ,4 3,9 12,9 9,4 18,4 14,9 21,8 18,3 23,9 20,4 29,4 25,9 34,9 31,4 12,6 9, ,9 5,1 15,4 10,6 18, ,9 16,1 26,4 21,6 31,9 27,1 16,9 12, ,9 0,9 12,4 6,4 15,8 9,8 17,9 11,9 23,4 17,4 28,9 22,9 21,1 15, ,4 2,2 12,8 5,6 14,9 7,7 20,4 13,2 25,9 18,7 25,3 18, ,5 11,2 21,8 18,5 29,0 25,7 33,4 30,1 36, ,5 40,2 50,8 47,5 10,5 7, ,9 6,0 18,2 13,3 25,4 20,5 29,8 24,9 32,7 27,8 39, ,2 42,3 15,7 10, ,3 0,8 14,6 8,1 21,8 15,3 26,2 19,7 29,1 22,6 36,3 29,8 43,6 37,1 20,9 14, ,9 2,9 18,1 10,1 22,5 14,5 25,4 17,4 32,6 24,6 39,9 31,9 26,1 18, ,5 4,8 18,9 9,2 21,8 12, ,3 36,3 26,6 31,4 21, ,6 16,2 29,6 26,2 39,6 36,2 46,1 42,7 49,6 46,2 59,6 56,2 69,6 66,2 13,8 10, ,4 9,2 24,4 19,2 34,4 29,2 40,9 35,7 44,4 39,2 54,4 49,2 64,4 59,2 20,8 15, ,2 2,3 19,2 12,3 29,2 22,3 35,7 28,8 39,2 32,3 49,2 42,3 59,2 52,3 27,7 20, ,0 5,4 24,0 15,4 30,5 21, , , ,4 34,6 26, ,8 8,4 25,3 14,9 28,8 18,4 38,8 28,4 48,8 38,4 41,6 31,2 SM 01/11/01 - EN - p a g e 24

26 Torque chart - single acting 90 - Nm UT 75 UT 70 UT 65 UT 60 UT55 UT 50 UT 45 UT 40 UT 35 UT 30 UT 25 type springs phase 1 phase 2 3 bar 4 bar 5 bar 5.2 bar 6 bar 7 bar 8 Bar start end start end start end start end start end start end start end start end ,3 23,2 46,4 38,3 61,5 53,4 70,5 62,4 76,6 68,5 91,7 83,6 106,8 98,7 22,1 14, ,4 12,1 39,5 27,2 54,6 42,3 63,6 51,3 69,7 57,4 84,8 72,5 99,9 87,6 33,2 20, ,4 1,1 32,5 16,2 47,6 31,3 56,6 40,3 62,7 46,4 77,8 61,5 92,9 76,6 44,2 27, ,5 5,1 40,6 20,2 49,6 29,2 55,7 35,3 70,8 50,4 85,9 65,5 55,3 34, ,6 9,2 42,6 18,2 48,7 24,3 63,8 39,4 78,9 54,5 66,3 41, ,2 32,0 59,3 52,1 79,4 72,2 91,6 84,4 99,5 92,3 119,6 112,4 139,7 132,5 28,3 21, ,7 17,9 48,8 38,0 68,9 58,1 81,4 70, ,2 109,1 98,3 129,2 118,4 42,4 31, ,1 3,7 38,2 23,8 58,3 43,9 70,5 56,1 78, ,5 84,1 118,6 104,2 56,6 42, ,7 9,7 47,8 29, ,9 49, ,1 90,1 70,7 52, ,3 15,6 49,5 27,8 54,7 35,7 77,5 55,8 97,6 75,9 84,9 63, ,0 50,1 94,2 82,3 126,5 114,6 145,8 133,9 158,7 146,8 190, ,1 211,2 46,5 34, ,6 26,9 76,8 59,1 109,1 91,4 128,4 110,7 141,3 123,6 173,5 155,8 205, ,7 52, ,2 3,6 59,5 35,8 91,8 68,1 111,1 87, ,3 156,2 132,5 188,4 164,7 93,0 69, ,2 12,6 74,5 44,9 93,8 64,2 106,7 77,1 138,9 109,3 171,1 141,4 116,2 86, ,1 21,6 76,4 40,9 89,3 53,8 121, ,7 118,2 139,5 104, ,0 63,9 119,3 104,2 159,6 144,5 183,8 168,7 199,9 184,8 240,3 225,2 280,6 265,5 57,0 41, ,1 35,4 98,4 75,7 138, ,9 140, ,3 219,4 196,7 259, ,5 62, ,2 6,8 77,5 47,1 117,8 87, ,6 158,1 127,7 198,5 168,1 238,8 208,4 114,1 83, ,5 18,6 96,8 58, ,1 137,1 99,2 177,5 139,6 217,8 179,9 142,6 104, ,9 30,4 100,1 54,6 116,2 70,7 156,6 111,1 196,9 151,4 171,1 125, ,6 88,3 188,5 151,2 251,4 214,1 289,6 252,3 314, ,2 339,9 440,1 402,8 100,4 63, ,0 38,1 156,9 101,0 219,8 163, ,1 282,7 226,8 345,6 289,7 408,5 352,6 150,6 94, ,4 50,8 188,3 113,7 226,5 151,9 251,2 176,6 314,1 239, ,4 200,8 126, ,7 63,5 194,9 101,7 219,6 126,4 282,5 189,3 345,4 252,2 251,0 157, ,2 13,3 163,4 51,5 188,1 76, ,1 313, ,2 189, ,7 147,5 264,3 238,1 354,9 328,7 411,1 384,9 445,5 419,3 536,1 509,9 626,7 600,5 124,3 98, ,6 85,3 215,2 175,9 305,8 266, ,7 396,4 357, ,7 577,6 538,2 186,5 147, ,2 113,8 256,8 204, ,6 347, ,6 528,6 476,2 248,6 196, ,1 51,6 207,7 142,2 263,9 198,4 298,3 232,8 388,9 323,4 479, ,8 245, ,7 80,1 214,9 136,3 249,3 170,7 339,9 261,3 430,5 351,9 372,9 294, ,2 194,4 364,0 315,2 484, ,3 508,5 605,6 556,8 726,4 677,6 847,2 798,4 167,9 119, ,6 110,5 304,0 231,3 425,2 352,1 497,7 424, ,9 666,8 593,7 787,6 714,5 251,8 178, ,0 26,6 244,8 147,4 365,6 268,2 438,1 340,7 486, ,2 509, ,6 335,7 238, ,3 63,4 306,1 184,2 378,6 256,7 426, ,7 425,8 668,5 546,6 419,7 297, ,5 100, ,8 367,3 221,1 488,1 341,9 608,9 462,7 503,6 357, ,5 307,4 539,7 490,6 722,9 763,8 836,5 787,4 906, ,3 1040,2 1272,5 1223,4 242,2 193, ,0 186,2 443,2 369,4 626,4 552, ,2 812,6 735,8 992, ,2 363,4 289, ,4 65,1 346,6 248,3 529,8 431,5 643,4 545, ,7 896,2 797,9 1079,4 981,1 484,5 386, ,1 127,2 433,3 310,4 546, ,5 493,6 799,7 676,8 982, ,6 482, ,5 6,2 336,7 189,4 450, ,9 372,6 703,1 555,8 886, ,6 579, ,6 404,7 731,2 649,3 972,8 890,9 1122,6 1040,7 1214,4 1132,5 1456,6 1374,1 1697,6 1615,5 317,1 235, ,1 613,6 490,7 855,2 732, ,1 1096,8 973,9 1338,4 1215, ,1 475,7 352, ,3 90,6 495,9 332,2 737,5 573,8 887,3 723,6 979,1 815,4 1220, ,3 1298,6 634,2 470, ,3 173,6 619,9 415,2 769, ,5 656,8 1103,1 898,4 1344, ,8 588, ,8 14,8 502,4 256,4 652,2 406, ,6 739,6 1227,2 981,2 951,6 705, t SM 01/11/01 - EN - p a g e 25

27 Pneumatic actuators - dimensions UT 10 - UT 65 L bottom view front view top view F2 F1 C H I B D1 A D Ch M5x8 1/4" as 32 M5x8 M6x Z UT 70 - UT 75 Ch NAMUR 12 4x4 80 U L F1 C H I B A D1 D bottom view front view top view tipo/type A B C D D1 F1 F2 H I Ch L U Z UT F03 F , UT F05 F UT F05 F UT , F05 F UT , F05 F UT , F05 F ,5 14 UT , F07 F ,5 14 UT , F07 F ,5 14 UT ,5 168, F07 F UT , ,5 361 F10 F UT , F10 F UT F10 F UT F10 F UT F16 // UT F16 // Weight and air consumption - full cycle type weight (kg air consumption (N Lt weight (kg air consumption (N Lt type DA SR DA SR DA SR DA SR UT UT UT UT , UT UT UT UT UT UT UT UT UT UT UT SM 01/11/01 - EN - p a g e 26

28 Pneumatic actuators Double - Single acting double acting actuator - 5 ways solenoid valve single acting actuator - 3 ways solenoid valve open outlet air close inlet air air inlet air inlet 5 ways - 1 coil 5 ways - 2 coils normally closed valve normally open valve open close 3 ways - 1 coil air inlet Adjustement of valve closing angle hibson butterfly valves are tested and supplied with a closing angle adjustment at +5. In case this angle should be modified, operate as follows: 1. let the valve in semi-open position, 2. close compressed air supply, 3. loosen nut A, 4. rotate B screws anticlockwise to reduce closing angle, or clockwire to enlarge it, 5. tighten A nut, paying attention that C packing is not damaged, 6. re-connect compressed air and close the valve. A B C +5 0 Options IP65 NAMUR solenoid valves Namur coupling 3/5 ways 1/2 coils. Working pressure: min. 2 bar - max. 10 bar working temperature: -20 C +80 C Screw manual operation. Standard voltage: 24V CC/CA- 110V CA-220V CA Different voltages on request. Available also in explosion proof and intrinsecally safe with ATEX certification. IP67 BOXES Electromechanical switches SPDT 3A 250 VAC/3A 24 VDC NAMUR proximity switches P+F NJ4-12K-N EEx ia IIC T6 2 wires not amplified P+F PNP NO NBN4-12M 50 E2 3 wires amplified DC 200 ma P+F NO NBN4-12M4O ZO 2 wires amplified 6-60V DC ma P+F SJ 3,5N 2 wires not amplified EEx ia II C T6 EXPLOSION-PROOF BOXES Electromechanical switches SPDT 5A 250VAC / 3A 24V DC NAMUR proximity switches P+F NJ4-12K-N EEx ia IIC T6 2 wires not amplified P+F PNP NO NBN4-12M 50 E2 3 wires amplified DC 200 ma P+F NO NBN4-12M4O ZO 2 wires amplified 6-60V DC ma P+F SJ 3,5N 2 wires not amplified EEx ia II C T6 SM 01/11/01 - EN - p a g e 27 Pneumatic Positioner Electro-pneumatic positioner The positioner provides accurate positioning of buttefly valve disc. It can be used with 3-15 PSI, pneumatic control signal, or with 4-20 ma electric signal by means of the proper trasducer. Output signal can be 4-20 ma or of resistive type. Transmitter can be easily applied also on positioner already installed. Standard cam regulates rotation on a 90 angle with 3-15 PSI signal or 3-9 PSI or 9-15 PSI.

29 Declutchable manual gearboxes A declutchable manual gear should be inserted between valve and actuator, in order to secure valve operation in case of emergency. In normal conditions, the gearbox is declutched so that the handweel does not rotate when working the actuator. In case of emergency (air failure the gearbox can be easily engaged by means of the side lever and the valve can be easily operated by means af the handwheel. A D C release lever B D series body: aluminium worm gears: steel sector gear: ductile iron shalt: stainless steel handwheel: steel protection: IP65 T: -20 / +120 C RTK series E body: cast iron 25 worm gears: steel sector gear: ductile iron shalt: steel handwheel: steel protection: IP65 (on req. T: -20 / +120 C gear output weight A B C D E ratio Nm Kg D : Emergency lever (only double acting A D : D : RTK : RTK : B RTK : RTK : Ø valve DA actuator SR actuator emergency gearbox double action spring return type DN UT UTS D070 DN UT UTS D102 DN UT UTS D140 DN UT UTS RTK1 DN UT UTS 70 RTK2 DN UT 75 UTS RTK3 DN UT RTK4 A B UT10 UT UT25 UT UT40 UT SM 01/11/01 - EN - p a g e 28

30 (A AUTO (B MAN POWER POS. E.L.S Butterfly valves Electric actuators J+J "L series " from 12 to 48 V CA / CC - "H series" from 80 to 240V CA / CC Enclosure protection: IP65 Supply: electrical with alternate or direct current with same motor. Working temperature: -20 C / +70 C Electronic torque limiter with electric disconnection in case of block 2 limit switches 2 auxiliary signal switches Internal 4W heater resistence against condensate Position indicator Emergency manual operator with automatic motor power tripping Possibility of assembly of 4-20 ma electronic positioner (to be indicated when ordering Isulation: CLASS B - Service S4 - Duty Range 75% J3 35 "L series" V CA/CC - "H series" V CA/CC J3 55 "L series" V CA/CC - "H series" V CA/CC J J2 300 "L series" V CA/CC -"H series" V CA/CC DN P max type M J J J J M J J J J J J J J type max torque closing time weight rated powers, Watts - Serie L rated powers, Watts - Serie H Nm sec/90 Kg 24 V CA 24 V CC 48 V CA 48 V CC 110 V 220 V J J J J SM 01/11/01 - EN - p a g e 29

31 Electric actuators Bernard Standard feature: Working temperature: -20 C / +70 C Enclosure protection: standard IP 67 (on request IP 68 Explosion-proof: (on request type OA, AS, BS: EEx-de II CT 5 ATEX II 2 EEx-ed II BT 5 Built-in heater resistance against condensate (6-10W acc. to DPDT Tropicalized electric actuator F class insulated Electromechanical switches travel stop: 16A / 250VAC - 0.6A / 230 VDC SPDT type Lubrification "for life" ( cycles. Optional: Low temperature design: -30 C /+70 C High temperature design: 0 C /+90 C Design for marine service or nuclear plants Declutchable handwheel (AS series not included Motor with winding insulation class H Non-standard voltage:»» three phase max 690V»» single phase from 24V to 220V»» continuous from 24V to 220V motor for positioning and modulating applications: duty S4 50%/100% up to 1800 starts per hour additional limit switches "INTERAL" control circuit: OPEN / STOP / CLOSE with remote/local selector switch Potentiometer for single or double indication: Standard 1000 Ohms, 4 Watt. Linearity +/- 0.25% Potentiometer as above for modulating services Posigam or Modugam type position transmitter: output signal 4-20 ma for positioning or modulating Input signal 4-20 ma. Standard internal wiring diagrams Motor Torque limit switch opening Potentiometer Extra travel limit switch opening Torque limit switch closing Travel limit switch opening Extra travel limit switch closing Heating resistance Travel limit switch closing Motor thermal protection Handwheel clutching security Flashing contact running motor indication Second potentiometer Note 1: Direction of rotation Opening: anti-clockwise. Closing: clockwise Note 2:Torque limit switches Not available on OA model. Provide a short duration contact excepted specific configuration on request. Position transmitter 4-20 ma model TAM VCC/VDC 2 wires Note 3: Travel limit switches Provide a maintained contact VCC/VDC 2 or 3 wires SM 01/11/01 - EN - p a g e 30

32 Technical features electric actuators Bernard model model single phase motor 230V 50Hz OA F05 / OA F05 / OA F05 / OAP F05 / OA F07 / ( AS F07 / ASP F07 / AS F07 / AS F10 / AS F three phase motor 400V 50 Hz OA F05 / OA F05 / OAP F05 / OA F07 / ( AS F07 / ASP F07 / AS F07 / AS F10 / AS F AS F12 / ( AS F16 / ( AS F AS F AS F model single phase motor 115V 60Hz OA F05 / OA F05 / OA F05 / OAP F05 / OA F07 / ASP F07 / AS F07 / AS F10 / AS F model motor 24 VDC max operating operating current current efficiency flange power speed Cos torque torque time rated start Nm Nm s/90 ISO Kw rpm A A φ % max operating operating current current efficiency flange power speed Cos torque torque time rated start Nm Nm s/90 ISO Kw rpm A A φ % max operating operating current current efficiency flange power speed Cos torque torque time rated start Nm Nm s/90 ISO Kw rpm A A φ % max operating operating current current efficiency flange power speed torque torque time rated start Nm Nm s/90 ISO Kw rpm A A % OA F05 / OAP F05 / OA F07 / ASP F07 / Note: technical characteristics refer to standard electric actuators Pls consult our technical dpt for actuators with different requirements SM 01/11/01 - EN - p a g e 31

33 Dimensions electric actuators Bernard M Note: dimension can change depending on valve/actuator coupling Pls refer to coupling tables DN M DN M OA 3 Type A position indicator view from A adjustable mechanical end stop ±2 cable entries emergency handwheel flange ISO 5211 F05/F07 weight: 6 kg OA 6 - OA 8 - OAP - OA15 Type A position indicator view from A adjustable mechanical end stop ±2 cable entries 53 L mod. OA6 OA8 OAP OA15 flange ISO 5211 F05/F07 49 emergency handwheel weight: 7 kg L SM 01/11/01 - EN - p a g e 32

34 AS 18 - AS 25 - ASP Type position indicator 100 L adjustable mechanical end stop ±2 flange ISO 5211 F07/F10 cable entries 59 mod. L Kg AS AS ASP emergency handwheel AS 50 - AS 80 Type position indicator 134 A B declutching motor emergency handwheel adjustable mechanical end stop ±2 flange ISO 5211 F07/F10 (AS 50 F12 (AS 80 cable entries 59 mod. A B Kg AS AS SM 01/11/01 - EN - p a g e 33

35 AS AS AS AS AS 1000 Type X emergency handwheel adjustable mechanical end stop ±2 cable entries A declutching motor position indicator removable drive socket flat ring Y Ø d1 Ø d3 nr x d4 prof = h2 Mod. A B C φd E F L1 φn P X Y Kg. ISO φd1 φd2 φd3 nr d4 h1 h2 F M10-21 AS F f M F f M AS F M16-30 F f M AS F f M AS F f M AS F f M SM 01/11/01 - EN - p a g e 34

36 Coupling valve electric actuator - Bernard valve seat: NBR / EPDM - Fluid H 2 O - T = 20 C DN single phase motor 230 V 50 Hz PD series KI series KA series KX series mod. P=6 B p=10 B p=16 B p=16 B p=20 B mod. 40 OA3 16 OA3 16 OA3 16 OA3 16 OA OA3 16 OA3 16 OA3 16 OA3 16 OA3 16 OA3 16 OA OA3 16 OA3 16 OA3 16 OA3 16 OA3 16 OA3 16 OA OA3 16 OA3 16 OA3 16 OA6 16 OA6 16 OA6 16 OA OA3 16 OA6 16 OA6 16 OA6 16 OA8 16 OA8 16 OA OA3 16 OA8 16 OA8 16 OA8 16 OA8 16 OA8 16 OA OA8 16 OA8 16 OA15 16 OA15 16 OA15 16 OA15 16 OA OA8 14 OA15 14 AS25 14 AS25 14 AS50 14 AS50 14 AS AS25 14 AS25 14 AS25 14 AS50 14 AS50 14 AS50 14 AS AS25 14 AS50 14 AS50 14 AS50 14 AS50 14 AS AS AS AS80 12 AS AS AS AS80 12 AS80 12 AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS a rich. # a rich. # three phase motor 400V 50 Hz DN PD series KI series KA series KX series mod. P=6 B p=10 B p=16 B p=16 B p=20 B mod. 40 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA8 16 OA8 16 OA OA6 16 OA8 16 OA8 16 OA8 16 OA8 16 OA8 16 OA OA8 16 OA8 16 OA15 16 OA15 16 OA15 16 OA15 16 OA OA8 14 OA15 14 AS25 14 AS25 14 AS50 14 AS50 14 AS AS25 14 AS25 14 AS25 14 AS50 14 AS50 14 AS50 14 AS AS25 14 AS50 14 AS50 14 AS50 14 AS80 50 AS AS AS AS80 12 AS AS AS AS80 12 AS80 12 AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS a rich. # a rich. # motor 24V CC DN PD series KI series KA series KX series mod. P=6 B p=10 B p=16 B p=16 B p=20 B mod. 40 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA OA6 16 OA6 16 OA6 16 OA6 16 OA6 16 OA8 16 OA OA6 16 OA8 16 OA15 16 OA15 16 OA15 16 OA8 16 OA OA8 16 OA15 16 OA15 16 OA15 16 OA15 16 OA OA15 14 OA15 14 OA ASP 14 ASP ASP 14 SM 01/11/01 - EN - p a g e 35

37 Electric actuators BN BN Series - quarter turn: 50 Nm Nm Our new quarter-turn electric actuator BN series is designed to operate butterfly and ball valves. Strong and solid construction (body in die-cast aluminium IP68/67; standard construction with 2 additional switches, heater resistance, visual position indicator usually from stock. Range also includes accessories such as CPU (Proportional Control Unit 4-20 ma or LCU (Local Control Unit Atex version also possibile on request. Standard features: Aluminium body, polyester coating Working temperature: -20 C / +70 C Flange: ISO5211 Power supply: 24V CC/AC, 230V AC, 400V Trifase Protection: IP67 NEMA 4-6 Torque moment: 60 Nm / Nm Limit switches: 2 (OPEN/CLOSE torque switches (from BN15, thermal protection, 2 electric travel limit switches. Travel angle: 90 +/- 5 Space heater: 20W (BN06 / BN250 Duty cicle: 70% Handwheel manual override Optionals: EXP DCM ALS EXT LCU PIU CPT PCU IMS Explosion Proof & Watertight Enclosure Ex d B T4 IP 67, EEx d B T4 (NEMKO 24 V DC Motor Additional Auxiliary Limit Switches Travel Angle 120, 135, 180, 270, 300 Local Control Unit Local / Remote Selector Switch Open / Stop / Close Selector Switch or Push button type Potentiometer Unit 1K Ohm. Current Position Transmitter Output : DC 4-20mA Proportional Control Unit Power : AC 110/220V 1PH, DC 24V Input : DC 4-20mA, DC 1-5 V, DC 2-10 V Output : DC 4-20 ma Integral Motor Starter Reversing Magnet Contacts and Transformer type torque Kg/m operating time 50Hz (sec protection SA% power W Ø max stem rated current - A single phase 50Hz 3 phase 50Hz 110V 220 V 380 V 24 V DC Flange ISO 5211 num handwheels turn Kg BN IP F07 8,5 11 BN IP F07 8,5 11 BN IP F07/ BN IP F07/ BN IP F10/12 12,5 17 BN IP F10/12 12,5 18 BN IP F10/12 12,5 19 BN IP F12/14 14,5 22 BN IP F12/14 14,5 23 BN IP F12/14 14,5 25 BN IP F12/F14 F16 43,5 68 BN IP F12/F14 F16 43,5 70 BN IP F12/F14 F16 43,5 70 BN IP F12/F14 F SM 01/11/01 - EN - p a g e 36

38 Dimensions electric actuators BN A D B C E F J H L K M Note: dimension can vary depending on valve/ actuator coupling Pls refer to coupling tables DN M DN M type Flange ISO 5211 A B C D E F H J K L BN 06 F BN 09 F BN 15 F07 / F BN 19 F07 / F BN 28 F10 / F BN 38 F10 / F BN 50 F10 / F BN 60 F12 / F BN 80 F12 / F BN 100 F12 / F BN 150 F14 / F BN 200 F14 / F BN 250 F14 / F BN 300 F12/F14/F DN couplings valve - electric actuator BN - valve seat NBR/EPDM - fluid:h 2 O T = 20 C Series PD Series KI Series KA Series KX mod. P=6 B p=10 B p=16 B p=16 B p=20 B mod. 40 BN 06 0 BN BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN 06 0 BN BN 06 0 BN 06 0 BN 06 0 BN 09 0 BN 09 0 BN 09 0 BN BN 06 0 BN 09 0 BN 09 0 BN 09 0 BN 15 0 BN 15 0 BN BN 09 0 BN 09 0 BN 15 0 BN 15 0 BN 15 0 BN 15 0 BN BN 15 0 BN 15 0 BN 28 0 BN 28 0 BN 38 0 BN 38 0 BN BN 28 0 BN 28 0 BN 28 0 BN 50 0 BN 50 0 BN 50 0 BN BN 28 0 BN 38 0 BN 50 0 BN 50 0 BN BN BN 60 0 BN 60 0 BN 80 0 BN BN BN BN 60 0 BN 80 0 B BN BN BN BN BN B BN BN BN BN BN B BN BN 250 B SM 01/11/01 - EN - p a g e 37

39 Hydraulic actuators - ARES type Features: Compact design 90 rotation ±5 Travel adjusment in both direction of rotation Flange ISO 5211 Double or single acting with spring return Accessories Manual emergency control with decluchable override or hydraulic pump Limit switch boxes available with a wide range of switches and position transmitters Hydraulic circuits with solenoid valves, electrohydraulic supply system, accumulator, etc..., for valve operation and control. ARES - DA type - double acting Tecnical features:»» ductile iron cast body»» steel rack and pinion»» NBR seats fluid material:»» hydraulic oil type : HPL DIN / ISO Viscosity 15/200 cst working pressure: bar working temperature: -20 C / +80 C Port A (oil clockwise rotation Port B (oil counterclockwise rotation No routine maintenance or lubrication is required. All movings parts are lubricated with heavy duty grease. regolation travel ± 5 regolation travel ± 5 ARES - SR type - single acting regolation travel ± 5 spring (inlet/outlet air clockwise rotation Port B (oil counterclockwise rotation regolation travel ± 5 SRA Single acting ARES actuators with spring return can be equipped with two different types of spring cartridges depending upon the torque required:»» SRA with reduced thrust»» SRB with the maximum thrust The spring cartridge torque values are indicated in following tables. SRB Remarks: dimensioning the actuator please carefully select the spring cartridge because if it is necessary to modify the torque it is not possible to remove or add springs but it is necessary to substitute the complete cartridge. SM 01/11/01 - EN - p a g e 38

40 Hydraulic actuators - ARES type - torque double acting DA - Nm TIPO/TYPE 10 Bar 20 Bar 30 Bar 40 Bar 50 Bar 60 Bar 70 Bar 80 Bar 90 Bar 100 Bar 110 Bar 120 Bar ARES 28DA ARES 40DA ARES 50DA ARES 63DA ARES 80DA Torque hydraulic actuators single acting SRA / SRB - Nm type ARES 40SR ARES 50SR ARES 63SR ARES 80SR spring cartridge 90 springs torque Nm 40 Bar 60 Bar 90 Bar 120 Bar SRA SRB SRA SRB SRA SRB SRA SRB X /4" ARES H 28 - DA weight 8,5 Kg - volume 32 cmc flange ISO5211 FØ7 M8 Q L A C F E E F Ø I K B O P D ARES H 40 / H 50 / H 63 / H 80 DA H M flange ISO5211 N A T F R ARES H 40 / H 50 / H 63 / H 80 SR mod ISO 5211 A B C D E F H Ø I K L M N O P Q R T H 40 F /4" M H 50 F /8" M H 63 F /8" M H 80 F /8" M DA Kg SR Kg vol. cm 3 SM 01/11/01 - EN - p a g e 39

41 Coupling hydraulic actuators ARES M Note: dimension can vary depending on valve/ actuator coupling Pls refer to coupling tables DN M DN M Coupling tables hydraulic actuators ARES DN PD series valve seat: NBR / EPDM - Fluid H 2 O - T = 20 C - oil pressure: 60 Bar DA type - Double Acting KI series KA series KX series PD series SR type - Spring close KI series KA series KX series /2 H 28 0 H 28 0 H 28 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA /2 H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRA 0 H 40 SRA 0 H 40 SRA 0 H 50 SRA H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRA 0 H 50 SRA 14 H 50 SRA 14 H 50 SRA H 28 0 H 28 0 H 40 0 H 40 0 H 40 SRA 0 H 50 SRA 14 H 50 SRA 14 H 50 SRA H 50 0 H 50 0 H 50 0 H H 50 SRA 0 H 63 SRA 50 H 63 SRA 50 H 80 SRA H 50 0 H 50 0 H 50 0 H H 50 SRA 0 H 80 SRA 100 H 80 SRA 100 H 80 SRA H 50 0 H H H 63 SRA 50 H 80 SRA 100 H 80 SRA H H H H 80 SRA H H H 80 SRA H H H DN PD series valve seat: NBR / EPDM - Fluid H 2 O - T = 20 C - oil pressure: 120 Bar DA type - Double Acting KI series KA series KX series PD series SR type - Spring close KI series KA series KX series /2 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB /2 H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB H 28 0 H 28 0 H 28 0 H 28 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB 0 H 40 SRB H 50 0 H 50 0 H 50 0 H 50 0 H 50 SRB 0 H 50 SRB 0 H 50 SRB 0 H 63 SRB H 50 0 H 50 0 H 50 0 H 50 0 H 50 SRB 0 H 63 SRB 50 H 63 SRB 50 H 63 SRB H 50 0 H 50 0 H 50 0 H 50 SRB 0 H 63 SRB 50 H 63 SRB H H H H 63 SRB 100 H 80 SRB H H H H 63 SRB 100 H 80 SRB H H H H 80 SRB H H H 80 SRB H SM 01/11/01 - EN - p a g e 40

42 Hydraulic actuators - ARES type DA type - double acting item part material coating 1 Body Ductile iron 2 End cap Ductile iron Epoxi coated Epoxi coated q.ty DA q.ty SR Piston rack Steel Pinion Steel Pinion cap Steel Cylinder Steel Lapped Adjustement nut Stainless steel Bleed nut Steel + NBR Adjustement screw Steel Bleed screw Steel Endcap screw Steel Piston seal Reinforced POM+NBR O Ring NBR O Ring NBR Snap ring Steel O Ring NBR item part material coating 18 Lower pinion guide band q.ty DA q.ty SR Reinforced POM O Ring NBR Upper pinion guide band Reinforced POM O Ring NBR O Ring NBR Position indicator Polyamide Position indicator flange Aluminium Anodized Upper flange Aluminium Anodized Flange screw Steel Flange screw Steel Springs cartridge Steel Epoxi coated Piston extension Steel Chromium plated O Ring NBR Extension guide 31 Reinforced POM band Springs cartridge 32 Ductile iron Epoxi coated -- 1 bracket 33 Screw Stee O Ring NBR SR type - single acting - spring return SM 01/11/01 - EN - p a g e 41

43 Modena Modena sud Spilamberto Crespellano Bazzano production Monteveglio offices Bologna Casalecchio Bologna hibson Italia s.r.l. Offices - Warehouse: via Cassola 6/ Monteveglio (BO Italy tel: fax: info@ghibson.it web: Production plant: via Abitazione 9/ Monteveglio (BO Italy hibson Italia s.r.l. reserves the right to make a alterations on this catalog and/or the equipment produced without prior notice and accepts no liability in this regard