Providing Service to the ... Road Transport Industry

Transcription

1 Providing Service to the Road Transport Industry

2 Where possible drawings are actual size. Unless otherwise stated diagram measurements are in mm. Contents Products Page No. Standard Products in Aluminium & Stainless Steel Bearers/Runners Aluminium & Steel Load Restraint Track 15 Aluminium Floor Planks Timber Flooring Aluminium Side Raves Aluminium Side Guards Curtain-Sider Body Assembly 32 Aluminium Corner Pillars Aluminium Corner Pillars Curtain-Sider 42 Corner Pillars GRP Captive 43 GRP Panelled Van Body Assembly 44 GRP Panels Aluminium Cant Rails GRP Captive 47 Aluminium Cant Rails Roofing Components 55 Aluminium Top Hats Aluminium Zeds 60 Aluminium Mouldings Aluminium Door Cappings 63 Aluminium Dropside Sections Dropside Body Assembly 66 Dropside Pillars 67 Dropside Components 68 Aluminium Tipper Sections Aluminium Kick Strips 73 Aluminium/ABS Cappings Aluminium Bulkheads 83 Steel Sections Aalco Metals Ltd. All copyrights are reserved and no part of this publication may be reproduced, stored or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of Aalco Metals Ltd of the Hersham Centre, Hersham Green, Hersham, Surrey, England. KT12 4HP The information contained herein is based on our present knowledge and experience and is given in good faith. However, no liability will be accepted by the Company in respect of any action taken by any third party in reliance thereon. As the products detailed herein may be used for a wide variety of purposes and as the Company has no control over their use, the Company specifically excludes all conditions or warranties expressed or implied by statute or otherwise as to dimensions, properties and/or their fitness for any particular purpose. Any advice given by the Company to any third party is given for that party s assistance only and without any liability on the part of the Company. Any contract between the Company and a customer will be subject to the Company s Conditions of Sale. The extent of the Company s liabilities to any customer is clearly set out in those Conditions; a copy of which is available on request. WEIGHTS All weights shown in this publication are for guidance only. They are calculated using nominal dimensions and scientifically recognised densities. Please note that in practice, the actual weight can vary significantly from the theoretical weight due to variations in manufacturing tolerances and compositions. November

3 Standard Products 4 Aluminium Extrusions Dia (in) Weight per metre (Kg) mm mm mm Round Bar Alloy 6082-T6 Dia (in) Weight per metre (Kg) Size (in) Flat Bar Alloy 6082-T6 or 6063-T6/6063A-T6 Weight per metre (Kg) 3 8 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Size (in) Weight per metre (Kg) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

4 Standard Products Aluminium Extrusions Size (in) Square Bar Alloy 6082-T6 Weight per metre (Kg) Size (in) Size (in) Size (in) Box Section SQUARE Alloy 6063-T6 or 6082-T6 Weight per metre (Kg) 1 2 x 1 2 x 16 swg x 3 4 x 16 swg x 1 x 16 swg x 1 x 10 swg x 1 4 x16 swg x 1 4 x10 swg x 1 2 x16 swg x 1 2 x10 swg 1.23 Box Section RECTANGULAR Alloy 6063-T6 or 6082-T6 Weight per metre (Kg) 1 2 x 3 4 x16 swg x 1 x x 1 x10 swg x 1 x10 swg x 1 2 x10 swg x 1 x10 swg x 1 2 x10 swg 1.90 Weight per metre (Kg) Size (in) Size (in) Weight per metre (Kg) x x10 swg x 2 x16 swg x 2 x 10 swg x 2 x x x10 swg x 3 x10 swg x 4 x10 swg x 4 x Weight per metre (Kg) 3 x x10 swg x 2 x10 swg x 1 x10 swg x x10 swg x 2 x10 swg x 2 x10 swg x 3 x Size (in) Weight per metre (Kg) 3 8 o/d x 16 swg o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x 18 swg o/d x 16 swg o/d x 12 swg o/d x 10 swg o/d x o/d x 16 swg o/d x 10 swg o/d x 18 swg o/d x 16 swg o/d x 10 swg o/d x o/d x o/d x 16 swg o/d x 10 swg o/d x o/d x 16 swg 0.59 Size (in) Tube Available in one or more of the following alloys 6082-T6, 6063-T6, 6063A-T6 Size (in) Tee Section Weight per metre (Kg) o/d x 10 swg o/d x 10 swg o/d x 7 swg o/d x 16 swg o/d x 10 swg o/d x o/d x o/d x 16 swg o/d x 10 swg o/d x 16 swg o/d x 10 swg o/d x o/d x o/d x o/d x 10 swg o/d x 16 swg o/d x 12 swg o/d x 10 swg o/d x o/d x o/d x 16 swg o/d x 10 swg o/d x o/d x 16 swg o/d x 12 swg o/d x 10 swg o/d x o/d x 10 swg o/d x o/d x 10 swg o/d x o/d x o/d x 10 swg* o/d x o/d x * Alloy 6005-T6 Alloy 6082-T6 or 6063A-T6 Weight per metre (Kg) 3 4 x 3 4 x x 1 x x x x x x x x x Size (in) Weight per metre (Kg) 2 x 1 x x 2 x x 2 x x 2 x x 3 x Dimensions are in the order: upright x cross piece x thickness 5

5 6 Standard Products Aluminium Extrusions Size (in) Channel Available in one or more of the following alloys 6082-T6, 6063-T6, 6063A-T6 Weight per metre (Kg) 3 8 x 3 8 x x 1 2 x x 5 8 x x 5 8 x x 1 2 x x 3 4 x x 3 4 x x 7 8 x x 1 2 x x 3 4 x x 1 x x 1 x x 1 x x 1 x x x x 1 2 x x 3 4 x x 1 x x x x x x x x x x 1 2 x x 3 4 x x 1 x x x x x x x x 1 x Size (in) Weight per metre (Kg) x x x x x 1 2 x x 3 4 x x 1 x x 1 x x 1 x x x x x x 2 x x 2 x x 2 x x 2 x x x x 1 x x x x 1 x x x x x x x 1 4 x x 2 x x 2 x x 2 x x x 1 4 x x 2 x x 2 x 1 4 x x 2 x 1 4 x x 2 x 1 4 x x 3 x 1 4 x Dimensions order: base x leg x base thickness x leg thickness RT Channels Size (in) Weight per metre (Kg) x x x 1 x x x x x 1 4 x x 2 x x 2 x 1 4 x x 2 x 1 4 x x x 1 4 x x 3 x 1 4 x x 3 x 3 8 x x 3 x 3 8 x x 3 x 3 8 x x 3 x 3 8 x Size (in) Weight per metre (Kg) 1 2 x 1 2 x x 1 2 x x 5 8 x x 5 8 x x 3 4 x x 3 4 x x 7 8 x x 1 x x 1 x x 1 x x 1 x x x x x x x x x x x x x x x x x Size (in) Equal Angle Available in one or more of the following alloys 6082-T6, 6063-T6, 6063A-T6 Size (in) Weight per metre (Kg) x x x x x x x x x 2 x x 2 x x 2 x x 2 x x 2 x x x x x x x x 3 x x 3 x x 3 x x 3 x x 4 x x 4 x x 6 x Unequal Angle Available in one or more of the following alloys 6082-T6, 6063-T6, 6063A-T6 Weight per metre (Kg) 3 4 x 1 2 x x 1 2 x x 1 2 x x 1 2 x x 5 8 x x 3 4 x x 3 4 x x 1 2 x x 3 4 x x 1 x x 1 2 x x 3 4 x x 1 x x 3 4 x x 1 x x 1 2 x x 3 4 x x 1 x x 1 x Size (in) Weight per metre (Kg) 2 x 1 x x x x x x x x 1 x x x x x x x x 1 x x 1 x x x x x x x x 2 x x 2 x x 2 x x 1 x x 2 x x 3 x x 3 x

6 Standard Products Aluminium Rolled Products Size (mm) Sheet Alloy 1050-H14 Weight per sheet (Kg) 2000 x 1000 x x 1250 x x 1000 x x 1250 x x 1000 x x 1250 x x 1000 x x 1250 x x 1250 x x 1000 x x 1250 x x 1250 x x 1500 x x 1000 x x 1000 x x 1250 x x 1500 x x 1000 x x 1250 x x 1500 x x 1000 x x 1250 x x 1250 x x 1250 x x 1500 x x 1000 x x 1000 x x 1250 x x 1500 x x 1600 x x 1750 x x 1000 x x 1250 x x 1400 x x 1500 x x 1600 x x 1750 x x 2000 x x 1250 x x 1500 x x 1250 x x 1500 x Size (mm) We have in-house facilities for Plastic Coating to suit your requirements Weight per sheet (Kg) 3500 x 1250 x x 1500 x x 1250 x x 1500 x x 1000 x x 1250 x x 1400 x x 1500 x x 1600 x x 1750 x x 2000 x x 1000 x x 1250 x x 1500 x x 1000 x x 1000 x x 1250 x x 1500 x x 1600 x x 1750 x x 1000 x x 1250 x x 1400 x x 1500 x x 1600 x x 1750 x x 2000 x x 1250 x x 1500 x x 1250 x x 1500 x x 1250 x x 1500 x x 1250 x x 1500 x x 1000 x x 1250 x x 1400 x x 1500 x x 1600 x x 1750 x x 2000 x Sheet Other alloys Size Alloys 5251-H H H T651 (mm) 2000 x 1000 x x 1250 x x 1000 x x 1220 x x 1250 x x 1500 x x 1000 x x 1250 x x 1500 x x 1000 x x 1250 x x 1250 x x 1500 x x 1000 x x 1250 x x 1219 x x 1000 x x 1250 x x 1250 x x 1500 x 3.0 Size (mm) Stucco Sheet Alloy 1050-H14 Weight per sheet (Kg) 2000 x 1000 x x 1250 x x 1000 x x 1250 x x 1000 x Size (mm) Weight per sheet (Kg) 2500 x 1250 x x 1250 x x 1250 x x 1250 x Size (mm) Weight per sheet (Kg) 2000 x 1250 x x 1000 x x 1250 x x 1250 x x 1250 x White Painted Sheet 3105-H46/3003-H45 7

7 Standard Products 8 Aluminium Rolled Products Size (mm) Plate Alloys 6082-T651, , 6082-T6 Size Weight T T6 (mm) per plate (kg) 2500 x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x Shate Alloy 5251-H22 Some sizes available in Alloy 6082-T651 and/or 1050A-H14 Weight per sheet (Kg) 2000 x 1000 x x 1250 x x 1219 x x 1000 x x 1250 x Size (mm) We have extensive in house plate sawing facilities that enable us to supply your requirements cut to size from the above stock range and also stocks of plate up to 6 thick. Stainless Steel Rolled Products Size (mm) Sheet & Plate Grade Utility Stainless Steel Hot Rolled 1D Finish Weight per plate (Kg) 2500 x 1250 x x 1250 x x 1500 x x 1250 x x 1500 x x 1250 x x 1250 x Weight per sheet (Kg) 2000 x 1000 x x 1250 x x 1219 x x 1250 x Size (mm) Cold Rolled 2B Finish Weight per sheet (Kg) 2500 x 1250 x x 1000 x x 1250 x x 1500 x x 1000 x x 1250 x x 1500 x x 1250 x Size (mm) Weight per sheet (Kg) 2438 x 1219 x x 1250 x x 1500 x x 1000 x x 1219 x x 1250 x Bar Treadplate Alloy 5754-H111 Size (mm) Weight per sheet (Kg) 3000 x 1500 x x 1219 x x 1250 x x 1219 x x 1250 x x 1500 x TripleGrip (ATG) Aluminium Treadplate Alloy 5052H32 Product Size Approximate weight Code (mm) per plate (Kg) ATG x 1250 x ATG x 1250 x ATG x 1250 x Diamondbrite Treadbrite (propeller pattern) 3048 x 1220 x 3.048mm Circle Polished Stainless Grades 430 & 304 Size (mm) Weight per sheet (Kg) 2500 x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x

8 Standard Products Stainless Steel Rolled Products continued Thickness on base (mm) Stainless TreadPlate AISI 304, Dual Certified to DIN (T) & ASTM A793/96 Pattern 1 Unit Weight per plate (Kg) 3000 x 1000 x x 1250 x x 1250 x x 1250 x Many other stainless steel sheet and plate items are available in a range of grades, thicknesses, sizes and finishes. Size (mm) Sheet Polished 240 Grit & Bright Polished White Poly Coat 1 Side Grades 430 & 304 Weight per sheet (Kg) 2000 x 1000 x x 1250 x x 1000 x x 1250 x x 1000 x x 1250 x x 1500 x x 1000 x Size (mm) Weight per sheet (Kg) 2500 x 1250 x x 1500 x x 1000 x x 1250 x x 1500 x x 1000 x x 1250 x x 1500 x Stainless Steel Structural Tube Square & Rectangular Rectangular Tube Square Tube Size Thk Weight kg/mtr 30 x x x x x x x x x x x x x x x x x x x Size Thk Weight kg/mtr 25 x x x x x x x x x x x x x x NB. Large range of other sizes available. 9

9 Standard Products Other products available from Aalco `Stainless Steel Bar & Sections Stainless Steel Welded Mesh Round Flat Angle Square Hexagon Grade (304) in two panel sizes: 8ft x 4ft and 6ft x 3ft with various wire thicknesses and aperture dimensions Stainless Steel Sheet & Plate A huge range in thicknessess 0.4mm to 12mm and sheet sizes 2m x 1m to 6m x 2m Grades: (430) /4307 (304/304L) /4404 (316/316L) Pre-polished sheet Dull Polished and Mirror Polished Stainless Steel Decorative Tube Wide range of sizes in various polished finishes Copper, Brass & Bronze Sheet Plate Extrusions Angle Flat Round Hexagon Square Tube 10 Please contact your local service centre for further information on all Aalco products and a copy of our comprehensive stock list. Details on reverse of this brochure.

10 Bearers/Runners FB Wt kg/m FB Wt kg/m FB4 Wt kg/m FB8 Wt kg/m

11 Bearers/Runners FB58 Wt kg/m FB28 Wt kg/m FB12 Wt kg/m mm 12

12 Bearers/Runners R FB11 Wt kg/m FB2 Wt kg/m 13

13 Steel Bearers/Runners A C 13 Galvanised Steel Lipped Bearers/Runners Aalco Description A B C Length Part No. mm Kgs GB Lipped Channels GB Lipped Channels GB Lipped Channels GB Lipped Channels GB Lipped Channels GB Lipped Channels GB Lipped Channels GB Lipped Channels B A C Galvanised Steel Plain Runners Main Sides Aalco Description A B C Length Part No. mm Kgs GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels GR Plain Channels

14 Load Restraint Track mm (73 x 41) 27 mm 2993 mm (73 x 41) 25 mm R Section 1806SS Stainless Steel Section 1806 Zinc Plated Steel 15

15 Floor Planks FP1 Wt kg/m FP2 Wt kg/m 16

16 Floor Planks FP24 Wt kg/m FP12 Wt kg/m 17

17 Floor Planks FP16 Wt kg/m FP4 Wt kg/m FP15 Wt kg/m

18 Timber Flooring Phenolic Mesh Faced Plywood with a slip-resistant surface FL-BD18 Our phenolic mesh faced plywood features quality face veneers in hardwood of consistent species and grade. As with the film-faced plywood, the veneers are bonded with phenolic weather and boilproof glue lines throughout. The mesh face is produced with a heavier weight of phenolic film pressed with a mesh platen to create a slip-resistant surface. Size Range BENEFITS Size Weight (kg) 2440 x 1220 x 12mm (220gm/m 2 ) x 1220 x 15mm (220gm/m 2 ) x 1220 x 18mm (220gm/m 2 ) x 1220 x 18mm (220gm/m 2 ) 38.2 Slip Resistance Regular mesh pattern, 240 g/sm, film face provides slip resistance and a hard-wearing surface. Predictable Performance Quality control in selection of materials and manufacture ensures consistent performance. Stability The high temperature pressing of film and veneer, together with the thick film face gives long life and wear resistance. Film Faced Reverse The smooth film face on the reverse provides protection from damp environments. GUIDANCE FOR INSTALLATION Resealing of Cut or Drilled Areas Our phenolic mesh faced plywoods are edge sealed at the factory. To obtain long life, all cut edges and drilled holes must be sealed before fixing. Water entering unsealed areas can cause localised swelling and reduce the service life of the plywood. Fixings Galvanised or stainless steel fixings will resist corrosion and unsightly damage to the board. Mechanical Support Adequate mechanical support will prevent excessive flexing of the board in service and reduce the possibility of fracturing the phenolic coating. Regular Maintenance The boards require minimal maintenance in normal use. However, removal of any build up of dirt and algae on the mesh surface will prevent reduction of slip resistance. 19

19 Timber Flooring Keruing Half Lap Planking 150mm wide in two thicknesses 22mm and 28mm Available in lengths from 16ft to 26ft Weight per linear metre is 3.2kg for the 22mm thick and 4.06kg for the 28mm thick EGL Laminate Edge Glued Laminate that with care can be crosscut and drilled to suit almost any size of floor Outers Keruing or Kapur for hardness Inners Sepetir or mixed red hardwood for rigidity and lighter weight Profile: Machined to half lap pattern with crusher bead to allow expansion without distortion Width: 305mm face / 319mm overall Thicknesses: 22mm & 28mm Lengths: Up to 45ft Standard lengths (feet): 20, 25, 26, 28, 30, 45 Weight per foot: 22mm 1.35kg / 28mm 1.9kg 20 Please also refer to the following alternative flooring solutions: Page 8 Aluminium Treadplate Page 9 Stainless Treadplate Pages Aluminium Floor Planks Page 89 Item 4 LoadsMORE Aalcodek Floor Plank

20 Side Raves SR Wt kg/m SR3 Wt kg/m 21

21 Side Raves SR4 Wt kg/m SR5 Wt kg/m

22 Side Raves SR19 Wt kg/m SR17 Wt kg/m 23

23 Side Raves SR11 Wt kg/m SR14 Wt kg/m SR22 Wt kg/m

24 Side Raves SR45 Wt kg/m SR38 Wt kg/m 25

25 Side Raves SR56 Wt kg/m SR61 Wt kg/m 26

26 Side Raves SR1P Wt kg/m SR2P Wt kg/m 27

27 Side Raves SR13 Wt kg/m SR20 Wt kg/m 28

28 Side Guards 14 9 SG100 Wt kg/m SG3 Wt kg/m R50 SGP2 Wt kg/m

29 R50 Side Guards SGP4 Wt kg/m 3.17 SG132 Wt kg/m ø SGP132 Wt kg/m

30 Side Guard Assembly EC SG132 EC-SG132 Side Guard Legs SGL500/SGL700 M8 Cup Square Coach Bolts REC SGP132 Sideguard Pedestrian Kit To Suit Single Sideguard 2 X 100mm 2 X REC-SGP132 2 X EC-SG132 4 X M8 x 25mm Cup Square Bolts c/w Nylock Nuts REC-SGP132 To Suit Double Sideguard 2 X 500mm 2 X REC-SGP132 4 X EC-SG132 8 X M8 x 25mm Cup Square Bolts c/w Nylock Nuts Image shows the general configuration for sideguards. The pedestrian pillars are the radius parts at the front. 31

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34 Corner Pillars CP Wt kg/m R R CP11 Wt kg/m

35 Corner Pillars CP Wt kg/m 2.8 R CP25 84 Wt kg/m 2.5 R R CP27 Wt kg/m

36 Corner Pillars CP R Wt kg/m R75 40 CP75 Wt kg/m

37 Corner Pillars 32 CP76 Wt kg/m R13 CP77 Wt kg/m

38 Corner Pillars º R CP127 Wt kg/m 39

39 Corner Pillars CP150 Wt kg/m R R50 CP230 Wt kg/m 50 40

40 Corner Pillars CPFT1 6 Wt kg/m R CPFT2 Wt kg/m R18 41

41 Corner Pillars Curtain Sider 150 R CCP50F Wt kg/m CCP50R Wt kg/m

42 Corner Pillars GRP Captive R50 R To suit 14mm GRP 2.65 typ 90 CCP14 To suit 14mm GRP Wt kg/m To suit 14mm GRP 90 R75 To suit 17mm GRP 2.9 typ 35 R To suit 17mm GRP CCP17 Wt kg/m To suit 17mm GRP

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44 GRP Panels C.P.R. Panels with Plywood core, GRP coating and gelcoat on both sides. Specifications From the outside to the inside Gelcoat White Polyester Resin ` Glasstissue 30g/m 2 Plywood: Types CPR CPRS CPRSR Types CPR CPRS CPRSR WBP Glassfibre g/m Glassfibre g/m Glasstissue 30g/m 2 Polyester Resin Gelcoat white White Thicknesses STANDARD mm WEIGHT kg/m 2 CPR WEIGHT kg/m 2 CPRS WEIGHT kg/m 2 CPRSR Dimensions STANDARD WIDTH 2438mm LENGTH up to 13550mm MAXIMUM WIDTH 3150mm SPECIAL SIZES on request Tolerances LENGTH +/ 5mm THICKNESS +/ 1mm WIDTH +/ 3mm DIAGONAL DIFFERENCE +/ 6mm These panels fulfil the specifications of the NF Standard XP T Aalco stock of PANOLIT CPR Panels Thickness Length Width Weight mm mm mm kg

45 GRP Panels NAPS Panels Honeycomb panels with GRP Coating and gelcoat on both sides. Specifications From the outside to the inside Gelcoat White Polyester Resin ` Glasstissue 30g/m 2 Honey- Types NAPS NAP6 NAP7 Types NAPS NAP6 NAP7 comb Glassfibre g/m Glassfibre g/m Glasstissue 30g/m 2 Polyester Resin Gelcoat White Thicknesses STANDARD mm WEIGHT kg/m 2 NAPS WEIGHT kg/m 2 NAP WEIGHT kg/m 2 NAP Coef. of insulation w/m 2 /k (NAPS) Dimensions STANDARD WIDTH 2438mm LENGTH up to 13550mm MAXIMUM WIDTH 3150mm SPECIAL SIZES on request Tolerances LENGTH +/ 5mm THICKNESS +/ 2mm WIDTH +/ 3mm DIAGONAL DIFFERENCE +/ 6mm These panels fulfil the specifications of the NF Standard XP T Aesthetic Appearance: Honeycomb weft may slightly show through on the surface. Aalco stock of NAPS Panels Length (mm) Width (mm) Thickness (mm) Weight per sheet (kg) GRP Liner Panels These light-weight gel-coated GRP Liner Panels are used in a range of applications including refrigerated vehicles, camper vans and leisure vehicles. Aalco stock of GRP Liner Panels 4mm thick Length (mm) Width (mm) Weight per sheet (kg)

46 Cant Rail GRP Captive 42.5 To suit 14mm GRP R50 25 CCR14 Wt kg/m To suit 14mm GRP typ R To suit 17mm GRP CCR17 Wt kg/m To suit 17mm GRP 2.9 typ 47

47 Cant Rails R º CR31 Wt kg/m CR29 Wt kg/m 48

48 Cant Rails CR25 Wt kg/m 90 R R To fit Cant Rails CR25 & CCR25 CR50 & CCR RSC01 Wt kg/m 3.0 CR50 Wt kg/m 49

49 Cant Rails CR58 Wt kg/m CR75 Wt kg/m R

50 90º Cant Rails R CR127 Wt kg/m 51

51 Cant Rails 105 R CCR50 Wt kg/m CCR60 Wt kg/m

52 31.75 Cant Rails R SCR7 Wt kg/m º R SCR Wt kg/m 53

53 32 Cant Rails R100 R SCR37 Wt kg/m R100 R º SCR40 Wt kg/m 16 54

54 Roofing Components Aluminium Roof Coil 2550mm wide x 0.8mm thick. Available in full coil and cut to any length specified, then recoiled for easy transport and handling. Pre-Bowed Aluminium Roof Sticks Section TH2 (see page 56), 2500mm long with 1 rise. Double-Sided Tape DS1619 White, high bond strength DS Tape for a wide range of applications. Bonds well to metals, plastics, etc. GRP Roof Coil 2550mm wide x 1.3mm thick Available in Opal or Blue. 42 metre long coils that can be cut to any length then recoiled and packed for easy transportation. Sealants Parabond 6000 Adhesive/Sealant Tough, elastic adhesive sealant with universal applications. Flexible adhesion to most common materials including wood, PVC, glass, mirrors, aluminium, stainless steel, copper. Product is paintable. Detaflex DL4000 Sealant High modulus paintable polyurethane sealant, specifically formulated for the automotive and truck industry. Steel Top Hats and Roof Sticks Standard Top Hat Material: 1.2mm Galvanised Mild Steel Weight: 1.12kg/meter Availability: Ex-Stock 2.46m 1 Rise Flanges down. Other lengths made to order Top Hat Material: Weight: Availability: 0.9mm Galvanised Mild Steel 0.84kg/meter Made to order Rise normally specified over 2.44 metres. Maximum rise 75mm. Bowler Hat Roofsticks Material: 0.9mm Galvanised Mild Steel Weight: 0.78kg/meter Availability: Made to order. Please specify rise Roofsticks will normally be supplied pre-bowed with legs on inside radius Can also be supplied pre-bowed with legs on outside of radius 55

55 Top Hats Available as Roof Sticks 2500mm with 1 rise (see page 55) TH2 Wt kg/m TH5 Wt kg/m TH14 Wt kg/m 56

56 Top Hats 5.0 TH21 Wt kg/m TH16 Wt kg/m TH26 Wt kg/m TH30 Wt kg/m 57

57 Top Hats NTH100 Wt kg/m TH13 Wt kg/m STH12 Wt kg/m 101.6

58 Top Hats TH61 Wt kg/m TH90 Wt kg/m 59

59 Zeds GZ Wt kg/m GZ19 Wt kg/m GZ28 Wt kg/m GZ37 Wt kg/m GZ29 Wt kg/m

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64 Dropside Sections 2 25 DSBP200 Wt kg/m DSIP200 Wt kg/m DSTP200 Wt kg/m

65 Dropside Components AL63 Fastening Lug Gussets and other profiles can be cut from Aluminium plate. Shown right our Standard SN SN7 Aluminium Gusset 5 mm thick DH300W Hinge Set RL694B Dropside Lock 66

66 16, 24 and 32 available CTR7 Dropside Pillars 16, 24 and 32 available 16, 24 and 32 available EC8 CNR6 Flush-Fit Aluminium Sections Available in 400mm, 600mm and 800mm mill finished or anodised 380 JH2 Fixed corner pillar and socket JH1 Centre pillar and socket JH5 End Caps Pair RH & LH

67 Dropside Components AL63 Fastening Lug Gussets and other profiles can be cut from Aluminium plate. Shown right our Standard SN SN7 Aluminium Gusset 5 mm thick DH300W Hinge Set RL694B Dropside Lock 68

68 Tipper Sections RT Channels Size (in) Weight per metre (Kg) 4 x 2 x 1 4 x x 2 x 1 4 x x x 1 4 x x 3 x 1 4 x x 3 x 3 8 x x 3 x 3 8 x x 3 x 3 8 x x 3 x 3 8 x TS5 Wt kg/m TS4 Wt kg/m 69

69 Tipper Sections TS17 Wt kg/m mm Radius ATP1 Wt.14 kg/m Available in 3 lengths: 19ft, 22ft 6in, 23ft mm Radius

70 Tipper Sections G2 Wt kg/m G Wt kg/m

71 Tipper Sections / G6 Wt kg/m G5 Wt kg/m G10 Wt kg/m 72

72 GRP15 Wt kg/m 10 Kick Strips KS456 Wt kg/m KS1 Wt kg/m 73

73 ABS Cappings Recommendations for fitting of ABS Cappings ABS (acrylonitrile-butadiene-styrene) is a leading edge product for the Motor Vehicle industry. We now offer a range of cappings that are designed to fit our extrusions and give the benefits of being waterproof, easy to fit, light in weight and consistent both in quality and aesthetics. ABS Plastic is a cost effective alternative to traditionally fitted aluminium castings and is easier to assemble, saving time and money. The caps are essentially an add on component and can be easily replaced in the event of damage. To ensure positive and consistent results the following procedures should be followed: The cap should be checked against the finished roof assembly for orientation and fit. Both the inside surface of the cap and the adjacent aluminium sections should be abraded locally along the bold line, (not necessary on anodised aluminium) immediately prior to applying a one-part adhesive. A bead of 5-6mm diameter applied continuously inside the cap, as shown in Fig.1. The cap should be pressed onto the roof assembly to leave an apparent gap of 2mm between its edge and the adjacent sections. Two No. 6 x 15mm long Pan Head, Self Tapping Screws should be placed through existing holes in the vertical corners of each cap to locate it, whilst the adhesive cures. No additional beads or fillets of adhesive are necessary or desirable and no clean-up should be required. The cap is intended to fit over any projections on the outside of the adjacent sections. Do not trim the cap to achieve a close fit. A number of one part sealant adhesives have been tested in bonding ABS to Aluminium, under workshop conditions, and have generally proved to be satisfactory. Best results were obtained from Detaflex 4000 which can be supplied by Aalco. Typical Section AA through cap bonded to roof and corner pillar Holes for Self Tapping Screws A Adhesive compressed to approx. 10 x 2mm Continuous bead of adhesive ø5-6mm inside corner cap A Fig. 1

74 Aluminium/ABS Cappings CC14 Aluminium For use with rubrail TH2 flanged CC24 Aluminium For use with FP15 CC26 Aluminium Headboard corner castings For use with 3 x 2 x 1 /4 angles CC27 Aluminium Headboard corner casting. For use with 3 x 3 x 1 /4 angles 75

75 Aluminium/ABS Cappings CC28 Aluminium For use with TH14 CC35 Aluminium To suit section TH90 CC38 Aluminium For use with TH61 76

76 Aluminium/ABS Cappings Headbar CR31 Roof Skin Capping M109 Cant Rail CR31 Corner Pillar CP mm Fully Radiused Corner CC31R Aluminium To suit CR31/CP150 Radius Pillar CC1001 ABS Corner Cap To suit Cant Rail/ Headbar CR31 Any Square Corner Pillar 76.2mm Radius/Square Corner CC1002 ABS Corner Cap CC31S Aluminium To suit CR31/Any Square Pillar 77

77 Aluminium/ABS Cappings CC1004 ABS Corner Cap Corner Pillar CP50 or CP230 Headbar CR50 Roof Skin Capping RSC01 Cant Rails CR50 or CCR50 50mm Fully Radiused Corner CC100 ABS End Cap End Cap for 100 x 50 Side Guard Sections Side Guards SG100 or SG3 CC1005 ABS Corner Cap CC1011 ABS Corner Cap for SG2 To suit Cant Rails and Headbars CR50 or CCR50 (Top and Bottom) Any Square Corner Pillar 78

78 Aluminium/ABS Cappings CC1007 ABS Corner Cap For use with Cant Rails CR25, CR58 Headbar CR25 Roof Skin Capping RSC01 Cant Rail Corner Pillar CP25 25mm Fully Radiused Corner CC1008 ABS Corner Cap Any Square Corner Pillar To suit Cant Rails and Headbars CR25, CR58, CCR60 79

79 Aluminium/ABS Cappings CC127R Aluminium To suit CR127 and CP127 Radius Pillars CC127S Aluminium To suit CR127 and Any Square Pillar GRP Captive Aluminium Corner Castings 80 CCP14R for 14mm GRP and CCP17R for 17mm GRP To suit CCR14, CCR17, CCP14 and CCP17 and any Radiused Corner Pillar CCP14S for 14mm GRP and CCP17S for 17mm GRP To suit CCR14 and CCR17 and any Square Corner Pillar

80 Aluminium/ABS Cappings CC9 Aluminium To suit CR29 and any Square Pillar CC15 Aluminium To suit CR29, CP18 81

81 Aluminium/ABS Cappings CC36 Aluminium To suit CPFT2 82 CC80 Aluminium To suit CPFT1

82 Bulkheads VC100 Wt kg/m 24 LM/BHP01 Wt kg/m 24 LM/BH101 Wt kg/m 83

83 Steel Sections Steel Fabrication Dimensions and Lengths to order. Outer Panel Inner Panel Header Floor Pan End Capping 84

84 Rear Frame Sections Steel Sections Dimensions and Lengths to order. Rear Header Sections 85

85 Steel Sections Galvanised Steel Back Frames Corner Pillar Header Panel Back Bearer Curtainsider Pillars Dimensions and Lengths to order. Curtain Track Material 2.0mm Galvanised Mild Steel Weight 0.84 kg/m

86 Unit 26 Gravelly Industrial Park Tyburn Road Birmingham B24 8HZ UK Phone: +44 (0) Fax: +44 (0)