Engine MINI-10 VERSION SPARE PARTS MANUAL

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1 VERSION SPARE PARTS MANUAL 3118

2 PARTS LIST CATALOGUE NORMS TO PLACE AN ORDER: For fast and more efficient service, please specify the following information on spare parts orders that must be preferably done by FAX or as specified below: 1- Engine model: As shown in identification plate 2- Engine serial number: As shown in identification plate and stamped on crankcase 3- Item description + part number + quantity required Spare parts requests must be adressed to: recambios@solediesel.com Telf.: Fax: The components shown in the catalog have: - Figure: Number by which they are represented in scheme - Description: Trade name of the component - Quantity: Total number of parts used in the assembly of the part represented (may differ from the total minimum quantities) Hoses, indicates the total length in meters The diagrams shown in this catalog of spare parts, have only the purpose to identify the piece in question, its representation is not meaningful and may differ from the actual piece. In case of doubt, contact Solé Diesel, or your authorized dealer. The parts i / or references in this catalog are subject to change without notice. SOLÉ, S.A. C-243b, Km, 2 - P.O. BOX Martorell (Barcelona) Spain Download the latest version of this manual HERE

3 Contents Engine Body Cylinder Head Oil Pan & Gear Case Timing Parts Cranckcase Crankshaft, Piston & Connectiong Rod Oil System Engine Brackets & Inlet Bracket, Engine Control Cooling System Water Pump Cooling System 1 Cooling System 2 Fuel System Fuel Pipe Fuel Injection Pump Nozzle Governor Parts 12V Electrical System Electrical System 1 Electrical System 2 Gasket Kit Maintenance Kit GearBox GearBox RONIM III R.2,00 GearBox RONIM III R.3,00 1

4 2

5 Engine Body D_MI09_1_1 Cylinder Head Cap Oil FILLER O-Ring D. 30X Head Assy CYLINDE [NP] Guide Valve Cap Sealing Gasket Cylinder H Washer Head Bolt Bolt DIN 931 M Cover Assy Rocker Plug TAPER(NPTF Gasket Rocker COV Seal Washer Nut DIN 934 M8 8.8 [NP] Not provided

6 Engine Body D_MI09_1_2 Oil Pan & Gear Case PAN Assy Oil [NP] Gasket OilPAN Bolt DIN 933 M [NP] Case Gear [NP] Pin Dowel [NP] 02/08/ Pin Dowel 02/08/ Plug TAPER 1/ Seal Oil Gasket GearCase Bolt DIN 933 M Bolt [NP] Bolt Pipe [NP] Not provided

7 Engine Body D_MI09_1_4 Timing Parts CamShaft [NP] KEY Gear CamShaft Tappet ROD PUSH ARM Rocker Screw Adjusting Nut Shaft Rocker Spring Rocker SHAFT Rocker Shaft Support [NP] 02/08/ Rocker Shaft Support 02/08/ CIRClip DIN 471 E Washer DIN Bolt Rocker STAY Seal Valve Stem Intake Valve Exhaust Valve Spring Valve Retainer Valve SP Lock Valve [NP] Not provided

8 Engine Body D_MI09_1_6 Cranckcase Block SUB Assy CY [NP] Cap,SealING 3A METAL 3B Bearing CRANK SHA 3C Bearing CRANK SHA 3D Bearing CRANK SHA Shaft GOverNOR GE Bushing (6X9) KNOCK Plug, Tapered [NP] 12/07/ Plug, Tapered [NP] 12/07/ Connector Seal Oil Housing Bearing METAL Shaft Oil Filter Bolt DIN 933 M Plate REAR [NP] Bolt DIN 933 M10-1, Washer DIN Gauge Oil LEVEL [NP] Not provided

9 Engine Body D_MI09_1_8 Crankshaft, Piston & Connectiong Rod 1A Piston & Pin Assy 1B Piston & Pin Assy 1C Piston & Pin Assy 1D Piston & Pin Assy 2A Ring Set Piston 2B Ring Set Piston O 2C Ring Set Piston O 2D Ring Set Piston O ROD Assy Bolt,connecting rod Nut,connecting rod 6A Bearing Set CON R 6B Bearing Set CON R 6C Bearing Set CON R 6D Bearing Set CON R Shaft CRANK [NP] Plate CrankShaft KEY Gear CrankShaft PIECE DISTANCE Washer Pulley CrankShaft Washer Plain (24) Nut Flywheel Assy Gear Ring Z=106 [NP] Washer TONGUED Bolt [NP] Not provided

10 Engine Body D_MI09_1_10 Oil System Body Assy Oil PUM Pump Assy Oil Rotor Cover Oil Pump Body Assy Oil PUM [NP] Spring RELIEF Gasket Valve Plug [NP] Plug, Tapered [NP] 12/07/ Plug, Tapered [NP] 12/07/ Gasket Oil Pump B Bolt Bolt DIN 933 M Filter Oil Element SCREEN Assy Oil Nut Washer Pipe Assy Oil Bolt EYE Gasket Switch [NP] Not provided

11 Engine Body D_MI09_1_12 Engine Brackets & Inlet Bracket Front,right [NP] Bracket Front,left [NP] Washer GROWER DIN Support REAR Washer DIN Stud,bracket rear Bolt DIN 912 M Nut DIN 985 M Bolt DIN 933 M10-1, Bolt DIN 933 M10-1, Washer DIN 6798-A Bracket,transport rear Inlet,manifold Bolt DIN 931 M Air Filter Assy without filter element Air Filter Assy Elbow Rubber Pump Fuel Supply Gasket Bolt DIN 912 M Washer DIN 6798-A Pipe Inlet Pipe,fuel pump to cooler [NP] Pipe,fuel filter to pump [NP] Clamp Air Filter Assy without filter element Nut DIN 934 M Manifold,Exhaust Assy Bracket,oil pump [NP] Bolt DIN 933 M10-1, Washer GROWER DIN Washer ,5 [NP] Not provided ExtraCTION Hose NIPPLE,oil pump bracket Washer ,

12 Engine Body D_MI09_1_12 Engine Brackets & Inlet Plug,taper Flexible Coupling Type A D Bolt DIN 933 M Washer GROWER DIN

13 Engine Body D_MI09_1_13 Bracket, Engine Control Bracket,engine control [NP] ROD DIN 913 M [NP] Washer DIN Washer GROWER DIN Clamp,cable Bolt DIN 86 W3/ Bolt DIN 86 W3/ Bracket Morse REVERSE Gear Bracket,Gear box control SUPORT Clamp Bolt DIN 933 M Washer DIN Washer GROWER DIN Nut DIN 934 M Clamp,cable Bolt DIN 86 W3/ SPLIT,piece reverser morse Pin Washer DIN Pin DIN-94 1, SPLIT PIECE Pin Pin DIN-94 1, ROD Control Washer GROWER DIN Nut DIN 934 M Bracket,low speed [NP] Spring Control Bolt DIN 933 M Washer DIN Nut DIN 934 M6 8.8 [NP] Not provided

14 Cooling System D_MI09_3_1 Water Pump Pulley Water Pump Belt Type Z Fresh Water Pump Gasket Water Pump Bolt DIN 931 M Bolt DIN 931 M Bolt DIN 931 M SWITCH THERMO Thermostat (71º) NS Bolt DIN 933 M [NP] [NS] [NP] Not provided [NS] Not shown

15 Cooling System D_MI09_3_2 Cooling System Elbow, Wet Exhaust Exhaust Elbow Gasket Stud,cover Washer GROWER DIN Nut DIN 934 M Elbow,water outlet 24/03/ Elbow,water outlet [NP] 24/03/ Elbow Rubber Body, Water Cooler [NP] Water Cooler Cover Water Cooler Cover Tubular Bundle O-Ring D. 45X4, O-Ring D. 45X O-Ring D. 47X2, Gasket Exhaust MA Stud Washer GROWER DIN Nut DIN 934 M Washer , Nut DIN 1587 M Bolt DIN 933 M Washer 10,5-16,5-1, Plug Cap Mouth Cap [NP] 18/01/ Cap 19/01/ FITTING,thermostat Engine Water OutLER Gasket Fitting, Water Outlet Bolt DIN 931 M Washer DIN 6798-A 8 [NP] Not provided Elbow,engine water exhaust Clamp DIN /12 W Pipe,water pump to cooler [NP]

16 Cooling System D_MI09_3_2 Cooling System Pipe Clamp DIN /12 W Elbow,water pump inlet [NP] Elbow,water outlet [NP]

17 Cooling System D_MI09_3_3 Cooling System Pipe (*) 1 Not available [NP] Drive,water pump Gasket Bolt DIN 933 M Washer 6,2-11-1, Bolt DIN 86 W3/ Cover Pump Bolt DIN 86 W3/ DISCK Seal HOldING /4" Impeller Body Pump Shaft Pump SELFOil D. 12X16X Seal Shaft Gasket,cover Cam Hose Connection 1/4" 26/06/ Elbow,water inlet [NP] 25/06/ Water Outlet Elbow NS /4" Water Pump "J" Set [NS] [NP] Not provided [NS] Not shown

18 Fuel System D_MI09_4_1 Fuel Pipe Washer COLLAR,union Pump Assy,Fuel Injection 4A Shim Adjusting T=0,2mm [VAR] 4B Shim Adjusting T=0,3mm [VAR] 4C Shim Adjusting T=0,4mm [VAR] 4D Shim Adjusting T=0,5mm [VAR] 4E Shim Adjusting T=0,6mm [VAR] 4F Shim Adjusting T=0,7mm [VAR] 4G Shim Adjusting T=0,8mm [VAR] 4H Shim Adjusting T=0,9mm [VAR] 4I Shim Adjusting T=1,0mm [VAR] 5 (*) 1 Not available [NP] Nozzle Gasket Nozzle HOL Pipe Assy Fuel N Pipe Assy Fuel Clamp (A) Clamp (B) Bolt Filter Assy Fuel Clamp Filter Bolt DIN 933 M [NP] Washer DIN Return LINE JOINT Clamp [NP] [NP] Not provided [VAR] Variable according to repair

19 Fuel System D_MI09_4_2 Fuel Injection Pump Housing Assy Pump Assy,Fuel Injection Holder DELIVERY V Spring DELIVERY V Gasket DELIVERY V Valve SUB Assy DE Element SUB A SLEEVE Seat Spring Upper Spring Plunger Tappet SUB Assy 11 (*) 1 Not available [NP] Seat Spring LOWER O-Ring D. 15X2, Pin Tappet Guide Plate Plate Assy Pressure Bolt Washer ASSEM Screw Air BRETATH Screw HOLLOW Washer 21A Shim Adjusting T=0,60 [VAR] 21B Shim Adjusting T=0,2 [VAR] 21C Shim Adjusting T=0,3 [VAR] 21D Shim Adjusting T=0,4 [VAR] 21E Shim Adjusting T=0,5 [VAR] 21F Shim Adjusting T=0,25 [VAR] 21G Shim Adjusting T=0,35 [VAR] 21H Shim Adjusting T=0,45MM. [VAR] 21I Shim Adjusting T=0,55MM. [VAR] 21J Shim Adjusting T=0,65MM. [VAR] Spring Return [NP] Not provided Pin SPLIT 24A Washer Plate T=0,1mm [VAR] [VAR] Variable according to repair 24B Washer Plate T=0,2mm [VAR]

20 Fuel System D_MI09_4_2 Fuel Injection Pump 24C Washer Plate T=0,25mm [VAR] 24D Washer Plate T=0,5mm [VAR] 25A Stopper [VAR] 25B Stopper [VAR] 25C Stopper [VAR] 25D Stopper [VAR] 25E Stopper [VAR] 25F Stopper [VAR] 25G Stopper [VAR] 25H Stopper [VAR] 25I Stopper [VAR] 25J Stopper [VAR] 25K Stopper [VAR] 25L Stopper [VAR] 25M Stopper [VAR] 25N Stopper [VAR] 25O Stopper [VAR] Plate,name [NP] RIVET

21 Fuel System D_MI09_4_3 Nozzle HEXAGON Nut Nozzle Ring SUB Assy Washer Body 5A Washer 1,00 [VAR] 5B Washer 1,05 [VAR] 5C Washer 1,10 [VAR] 5D Washer 1,15 [VAR] 5E Washer 1,20 [VAR] 5F Washer 1,25 [VAR] 5G Washer 1,30 [VAR] 5H Washer 1,35 [VAR] 5I Washer 1,40 [VAR] 5J Washer 1,45 [VAR] 5K Washer 1,50 [VAR] 5L Washer 1,55 [VAR] 5M Washer 1,60 [VAR] 5N Washer 1,65 [VAR] 5O Washer 1,70 [VAR] 5P Washer 1,75 [VAR] 5Q Washer 1,80 [VAR] 5R Washer 1,85 [VAR] 5S Washer 1,90 [VAR] 5T Washer 1,95 [VAR] Spring Pressure Pin PIECE DISTANCE Nozzle Assy Nut RETAINING [VAR] Variable according to repair

22 Fuel System D_MI09_4_4 Governor Parts SLEEVE Gear Assy GOverNO CIRClip DIN 471 E WEIGHT Assy GOver Shaft Assy Stopper Bolt DIN 933 M [NP] Washer Spring GOverNOR Lever ForK Bolt DIN 933 M Pin GROOVED Lever GOverNOR SP Washer GROWER DIN Nut DIN 934 M Lever Assy SPEED Lever Spring GOverNOR Bolt High Speed Spring,return Metal,Fuel 02/08/ Metal,Fuel [NP] 02/08/ Metal Sealing O-Ring D. 7X1.8 [NP] Not provided

12V Electrical System D_MI09_5_1 Electrical System 1 1 13727001 1 Starter Assy 12 V 2 13127012 2 Bolt DIN 933 M8-25 8.

23 12V Electrical System D_MI09_5_1 Electrical System Starter Assy 12 V Bolt DIN 933 M Alternator 12V/35A Pulley,alternator Bracket, Alternator Bolt ALT Bolt DIN 931 M Washer DIN Washer GROWER DIN Nut DIN 934 M Brace,alternator Bolt DIN 933 M Washer GROWER DIN Washer DIN Belt Type Z Washer GROWER DIN Nut DIN 934 M Washer GROWER DIN Nut DIN 934 M Plug Glow (Y-114T Wire Glow Plug LE Stop Solenoid Stud,selenoid Bracket,selenoid [NP] Bolt DIN 931 M Washer DIN Washer GROWER DIN Nut DIN 934 M Bolt DIN 933 M Washer DIN Washer GROWER DIN Nut DIN 934 M5 8.8 [NP] Not provided Bolt DIN 84 M [NP] Spring,stop

24 12V Electrical System D_MI09_5_2 Electrical System Panel TACHOMETER VDO MINI Key-Locking Switch Pushbutton Stop [NP] 13/07/ Pushbutton Stop [NP] 13/07/ Bulb 12V 3W Connector B LAMP, oil press LAMP, charge LAMP, water temp Alarm, SWITCH LAMP Glow (2-CYL DIODE 3 A Wiring,electrical MINI 10and Fuse 40 A Pastic Cable Zip Tie [NP] Pastic Cable Zip Tie [NP] CONDENSER NS Panel MINI-10 [NS] [NP] Not provided [NS] Not shown

25 Maintenance Kit D_MI09_6_1 Gasket Kit Seal Oil Kit Gasket Seal Oil Gasket GearCase Gasket OilPAN Seal Valve Stem Gasket Cylinder H Gasket Rocker COV Washer Gasket DELIVERY V O-Ring D. 15X2, Gasket Oil Pump B Gasket Water Pump Gasket Nozzle HOL Gasket Exhaust MA 18A Shim Adjusting T=0,2mm 18B Shim Adjusting T=0,3mm 18C Shim Adjusting T=0,4mm 18D Shim Adjusting T=0,8mm Seal O-Ring D. 30X Washer 23 (*) 3 Not available [NP] O-Ring D. 60X Gasket O-Ring D. 7X1.8 [NP] Not provided

26 GearBox D_ GearBox RONIM III R.2, Housing,rear MINI-10 [NP] GearBox Assy RONIM 3 R2:1 M Housing,rear [NP] Gasket Flange, input [NP] Pin Plug,oil level O-Ring D. 10,77X2, Plug,oil drain Shaft,input [NP] [VAR] Shaft,input 2:1 [NP] Seal,oil BA Ball Bearing 6304-NR Cover,front [NP] Gasket 14 (*) 1 Not available [NP] Shaft,output [NP] CONE,clutch [NP] Gear,front [NP] Bearing,needle Ring Cover,rear [NP] 31/08/ Cover,rear Gasket,rear cover Gear,rear [NP] Spacer,Gear Spacer,bearing Washer Flange,output [NP] [VAR] Bolt,blockage O-Ring D. 20X23X1, Intermediate Shaft [NP] Not provided Gear,INTERMEDIATE [NP] Washer,friction [NP] [VAR] Variable according to repair Control Assy

27 GearBox D_ GearBox RONIM III R.2, EXCENTRICA,control ARM,control O-Ring D. 18,3X25,5X3, Spring Lever,control Handle O-Ring D. 49X2, Eccentric Command Spring,exterior Bolt DIN 933 M Bolt DIN 912 M Nut DIN 934 M Nut DIN 985 M Bolt DIN 931 M Bolt DIN 931 M Bolt DIN 931 M Bolt DIN 933 M [NP] Washer DIN Washer 12,

28 GearBox D_ GearBox RONIM III R.3, Housing,rear MINI-10/ GearBox Assy RONIM 3 M-3 3: Housing, rear Rat.3:1 [NP] Gasket Flange, input [NP] Pin Plug,oil level O-Ring D. 10,77X2, Plug,oil drain Shaft,input [NP] Seal,oil Ball Bearing 6305-NR Cover,front [NP] Gasket 14 (*) 1 Not available [NP] Shaft,output 3:1 [NP] CONE,clutch [NP] Gear,front [NP] [VAR] Bearing,needle Bearing,needle Ring,bearing Ring Cover,rear [NP] 31/08/ Cover REAR RED.3:1 [NP] Gasket,rear cover Gear,rear 3:1 [NP] Spacer,Gear Spacer,Gear Spacer,rear bearing Spacer,bearing Washer Flange,output [NP] [NP] Not provided Bolt,blockage O-Ring D. 20X23X1,5 [VAR] Variable according to repair Intermediate Shaft

29 GearBox D_ GearBox RONIM III R.3, Gear,intermediary 3:1 [NP] Washer,friction [NP] Control Assy EXCENTRICA,control ARM,control O-Ring D. 18,3X25,5X3, Spring Lever,control Handle O-Ring D. 49X2, Eccentric Command Spring,exterior Bolt DIN 933 M Bolt DIN 912 M Nut DIN 934 M Nut DIN 985 M Bolt DIN 931 M Bolt DIN 931 M Bolt DIN 931 M Bolt DIN 933 M [NP] Washer DIN Washer 12,

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