Instructions for Parts Books

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Erica Briggs
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1 Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: REF.No The number refering to the part on the picture page of the parts book. Part No. The number assigned to this part at the time of printing the parts book. Description Discription of part. Q'ty S.No. I/C Quanity of part used on that page. Serial number range of the equipment that this part will fit. >= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown. Interchangeability of part shown. The part shown will work for the older and later serial number. # The part shown is not interchangable with the other serial number. new for old old for new Remarks Notes about this particulart part. Sometimes this may say except [FR] or [CA] Note about Country Codes: The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances. Symbol A CA FR GR PO AU Country United States of America Canada France Greece Portugal Australia If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.

2 ALL PRODUCT INDEX G2160 BRAKE/SPEED CHANGE PEDAL TRANSMISSION/HST/REAR AXLE STEERING ELECTRICAL SYSTEM FUEL SYSTEM COOLING WATER SYSTEM ENGINE LIFT LINK/HITCH HOOD(BONNET) HYDRAULIC SYSTEM FRONT AXLECHASSIS LABELS ACCESSORIES OPTION Ref. G2160 Page 22008

3 Item Part No. Description Book ENGINE 001 CRANKCASE 100K OIL PAN 100K CYLINDER HEAD 100K GEAR CASE 100K HEAD COVER 100K OIL FILTER 100K DIPSTICK AND GUIDE 100K OIL PUMP 100K MAIN BEARING CASE 100K CAMSHAFT AND IDLE GEAR SHAFT 100K PISTON AND CRANKSHAFT 100K FLYWHEEL 100K FUEL CAMSHAFT AND GOVERNOR SHAFT 100K IDLE APPARATUS 100K STOP SOLENOID 100K INJECTION PUMP 100K GOVERNOR 100K SPEED CONTROL PLATE 100K SPEED CONTROL PLATE 100K NOZZLE HOLDER AND GLOW PLUG 100K NOZZLE HOLDER [COMPONENT PARTS] 100K FUEL PUMP COVER 100K OIL SWITCH/THERMOMETER AND PLUG 100K WATER FLANGE AND THERMOSTAT 100K WATER PUMP 100K WATER PIPE 100K VALVE AND ROCKER ARM 100K INLET MANIFOLD 100K EXHAUST MANIFOLD 100K AIR CLEANER 100K MUFFLER 100K LABEL 100K PISTON KIT [OPTION] 100K UPPER GASKET KIT [OPTION] 100K LOWER GASKET KIT [OPTION] 100K0731 FUEL SYSTEM 02A ACCELERATOR LEVER 100K A100 FUEL TANK 100K A120 FUEL PIPE/FUEL FILTER 100K0731 COOLING WATER SYSTEM 01A200 FAN 100K A210 WATER PIPE 100K A22001 RADIATOR 100K A505 ALTERNATOR AND PULLEY 100K A515 ALTERNATOR [COMPONENT PARTS] 100K A520 STARTER 100K A525 STARTER [COMPONENT PARTS] 100K0731 ELECTRICAL SYSTEM 02B BATTERY 100K B10001 ELECTRICAL PARTS 100K B200 HEAD LIGHT 100K B50001 ELECTRICAL WIRING 100K0731 TRANSMISSION/HST/REAR AXLE 02C100 TRANSMISSION CASE 100K C120 BRAKE GEAR-SHAFT/IDLER SHAFT 100K C400 HST 100K C405 HST [COMPONENT PARTS] 100K C420 UNIVERSAL JOINT/HST FAN 100K C600 PTO SHAFT 100K C620 PTO TENSION PULLEY 100K C800 REAR DIFFERENTIAL 100K C810 REAR DIFFERENTIAL SHAFT 100K D REAR AXLE CASE 100K0731 Ref. G2160 Page 22008

4 Item Part No. Description Book TRANSMISSION/HST/REAR AXLE 02D100 REAR AXLE 100K D200 REAR WHEEL (23* ) 100K0731 BRAKE/SPEED CHANGE PEDAL 02D500 PTO BRAKE 100K D510 BRAKE 100K D520 BRAKE PEDAL 100K D525 PARKING BRAKE LEVER 100K D530 BRAKE ROD 100K D70001 SPEED CHANGE PEDAL 100K D710 SPEED CONTROL ARM 100K D72001 HYDRAULIC CONTROL LEVER 100K D730 PTO CLUTCH CONTROL LEVER/WIRE 100K D740 PTO WIRE BRACKET 100K0731 FRONT AXLECHASSIS 02E FRONT AXLE 100K E100 FRONT WHEEL (16*6.5-8) 100K E50001 MAIN FRAME/STEERING SUPPORT 100K E550 ENGINE SUPPORT 100K0731 STEERING 02E700 POWER STEERING/STEERING HANDLE 100K0731 HYDRAULIC SYSTEM 02F01 CONTROL VALVE 100K F01501 CONTROL VALVE [COMPONENT PARTS] 100K F01502 CONTROL VALVE [COMPONENT PARTS] 100K F100 HYDRAULIC OIL LINE(SUCTION) 100K F13001 HYDRAULIC OIL LINE(BREATHER) 100K F150 HYDRAULIC OIL LINE(DRAIN) 100K F300 HYDRAULIC LIFT CYLINDER 100K0731 LIFT LINK/HITCH 02F350 LIFT LINK 100K F360 HITCH 100K0731 HOOD(BONNET) 02G01 HOOD(BONNET) 100K G01 PANEL 100K G01 FENDER 100K G040 SEAT 100K G045 SEAT SUSPENSION 100K0731 LABELS 02G10001 LABEL [ENGLISH] 100K G10002 LABEL [FRENCH] 100K0731 ACCESSORIES 02P001 ACCESSORIES AND SERVICE PARTS 100K0731 OPTION 02U001 CRUISE CONTROL KIT [OPTION] 100K0731 Ref. G2160 Page 22008

5 CRANKCASE Reference:001 Page:1

6 CRANKCASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E COMP.CRANKCASE 1 <=3S E COMP.CRANKCASE 1 >=3U CAP SEALING CAP SEALING CAP SEALING PLUG PLUG PLUG PLUG EXPANSION PIN STRAIGHT PIN STRAIGHT PIN PIPE PIN PIPE PIN PIPE COVER FUEL CAMSHAFT O RING ASSY COCK DRAIN Reference:001 Page:1

7 OIL PAN Reference:002 Page:2

8 OIL PAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G OIL PAN BOLT BOLT GASKET OIL PAN PLUG C GASKET FILTER OIL O RING BOLT Reference:002 Page:2

9 CYLINDER HEAD Reference:003 Page:3

10 CYLINDER HEAD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) HOOK ENGINE BOLT G COMP.CYLINDER HEAD CAP SEALING CAP SEALING PLUG GUIDE INLET VALVE GUIDE EXHAUST VALVE BOLT CYLINDER HEAD GASKET CYLINDER HEAD Reference:003 Page:3

11 GEAR CASE Reference:004 Page:4

12 GEAR CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G COMP.CASE GEAR PLUG PIN START SPRING JOINT PIPE WASHER PLAIN SPRING SEAT VALVE BALL GASKET GEAR CASE NA BOLT BOLT BOLT BOLT BOLT O RING SEAL OIL 1 <=YY SEAL OIL 1 >=1A Reference:004 Page:4

13 HEAD COVER Reference:005 Page:5

14 HEAD COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) JOINT BREATHER PIPE PLATE B/THER ELEMENT PLATE B/THER ELEMENT ELEMENT BREATHER OIL SHIELD BREATHER SCREW PIPE BREATHER CLAMP PIPE NUT WASHER PLAIN COVER CYL.HEAD GASKET HEAD COVER GASKET HEAD COVER NUT GASKET PLUG OIL FILLER 1 <=2J E PLUG OIL FILLER 1 >=2L O RING Reference:005 Page:5

15 OIL FILTER Reference:006 Page:6

16 OIL FILTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight (kgf) (lb) CARTRIDGE OIL FILTER Reference:006 Page:6

17 DIPSTICK AND GUIDE Reference:007 Page:7

18 DIPSTICK AND GUIDE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G GAUGE OIL GUIDE OIL GAUGE Reference:007 Page:7

19 OIL PUMP Reference:008 Page:8

20 OIL PUMP Reference:008 Page:8

21 OIL PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP OIL 1 <=2K ASSY PUMP OIL 1 >=2L GASKET OIL PUMP NA BOLT GEAR OIL PUMP DRIVE KEY FEATHER NUT FLANGE Reference:008 Page:8

22 MAIN BEARING CASE Reference:100 Page:9

23 MAIN BEARING CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CASE MAIN BRG BOLT BEARING CASE GASKET BEARING CASE COVER BEARING CASE SEAL OIL GASKET BOLT BOLT ASSY CASE MAIN BRG BOLT BEARING CASE ASSY CASE MAIN BRG BOLT BEARING CASE BOLT BEARING CASE Reference:100 Page:9

24 CAMSHAFT AND IDLE GEAR SHAFT Reference:101 Page:10

25 CAMSHAFT AND IDLE GEAR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) TAPPET PUSH ROD ASSY CAMSHAFT BLANK SCREW SET GEAR CAM KEY FEATHER STOPPER CAMSHAFT BOLT COMP.GEAR IDLE BUSH COLLAR IDLE GEAR RING SNAP SHAFT IDLE GEAR BOLT ASSY GEAR IDLE SER/V Reference:101 Page:10

26 PISTON AND CRANKSHAFT Reference:102 Page:11

27 PISTON AND CRANKSHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E PISTON 3 STD E PISTON mm ASSY PISTON RING 3 STD ASSY PISTON RING mm PIN PISTON 3 <=1S PIN PISTON 3 >=1U CIR CLIP PISTON PIN ASSY ROD CONNECTING BUSH PISTON PIN BOLT CONNECTING ROD METAL CRANKPIN M 3 STD SET METAL CRANKPIN mm SET METAL CRANKPIN mm SET COMP.CRANKSHAFT BALL BLANK GEAR CRANK KEY FEATHER METAL CRANKSHAFT 1 STD METAL CRANKSHAFT mm METAL CRANKSHAFT mm METAL CRANKSHAFT M 2 STD SET METAL CRANKSHAFT mm SET METAL CRANKSHAFT mm SET METAL CRANKSHAFT M 1 STD SET METAL CRANKSHAFT mm SET METAL CRANKSHAFT mm SET METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm COLLAR CRANKSHAFT SLINGER OIL O RING E KIT PISTON 3 STD E KIT PISTON mm E KIT METAL ENGINE 1 STD E KIT METAL ENGINE mm/+0.20mm E KIT METAL ENGINE mm/+0.40mm Reference:102 Page:11

28 FLYWHEEL Reference:103 Page:12

29 FLYWHEEL REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.FLYWHEEL GEAR RING BOLT FLYWHEEL G PLATE REAR END BOLT PULLEY DRIVE BOLT Reference:103 Page:12

30 FUEL CAMSHAFT AND GOVERNOR SHAFT Reference:105 Page:13

31 FUEL CAMSHAFT AND GOVERNOR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CAMSHAFT FUEL 1 <=3N ASSY CAMSHAFT FUEL 1 >=3Q CAMSHAFT FUEL 1 <=3N CAMSHAFT FUEL 1 >=3Q BEARING BALL GEAR INJECTION PUMP KEY FEATHER SLEEVE GOVERNOR CASE GOVERNOR BALL BALL CIR-CLIP GOV. SLEEVE BALL BEARING BALL CIR CLIP EXTERNAL STOPPER FUEL.C/SHAFT BOLT Reference:105 Page:13

32 IDLE APPARATUS Reference:200 Page:14

33 IDLE APPARATUS Reference:200 Page:14

34 IDLE APPARATUS REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY APPARATUS IDLE ASSY BOLT ADJUSTING SPRING NUT NUT GASKET CAP BOLT ADJUSTING G NUT LOCK GASKET 2 <=2V GASKET 1 >=2W G GASKET 1 >=2W NUT Reference:200 Page:14

35 STOP SOLENOID Reference:201 Page:15

36 STOP SOLENOID REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SOLENOID STOP BOLT FLANGE Reference:201 Page:15

37 INJECTION PUMP Reference:202 Page:16

38 INJECTION PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) JOINT ASSY PUMP INJECTION SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm BOLT HEX-SOC-HD STUD NUT WASHER SPRING SCREW HOLLOW GASKET SCREW GASKET PLUG GASKET Reference:202 Page:16

39 GOVERNOR Reference:204 Page:17

40 GOVERNOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SPRING START SPRING GOVERNOR ASSY LEVER FORK COMP.LEVER FORK ASSY LEVER FORK LEVER FORK SHAFT FORK LEVER PIN SPRING BOLT WASHER SPRING HOLDER FORK LEVER BOLT Reference:204 Page:17

41 SPEED CONTROL PLATE Reference:20501 Page:18

42 SPEED CONTROL PLATE S.No.;<=1E8947 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 005 1G COMP.PLATE SPEED CO PLATE SPEED CONTROL GASKET CONTROL PLATE BOLT BOLT GASKET LEVER GOVERNOR COLLAR O RING LEVER SPEED CONTROL NUT SHAFT LEVER LEVER ENGINE STOP PIN SPRING O RING SPRING RETURN CAP SCREW PAN-HEAD NUT Reference:20501 Page:18

43 SPEED CONTROL PLATE Reference:20502 Page:19

44 SPEED CONTROL PLATE 090 Reference:20502 Page:19

45 SPEED CONTROL PLATE S.No.;>=1G0001 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 005 1G COMP.PLATE SPEED CO. 1 <=2G G COMP.PLATE SPEED CO. 1 >=2J PLATE SPEED CONTROL GASKET CONTROL PLATE BOLT BOLT GASKET LEVER GOVERNOR COLLAR O RING LEVER SPEED CONTROL 1 <=2G7583 NOT SALE G LEVER SPEED CONTROL 1 >=2J NUT SPEED CONTROL SHAFT LEVER LEVER ENGINE STOP PIN SPRING O RING SPRING RETURN CAP SCREW PAN-HEAD NUT Reference:20502 Page:19

46 NOZZLE HOLDER AND GLOW PLUG Reference:206 Page:20

47 NOZZLE HOLDER AND GLOW PLUG Reference:206 Page:20

48 NOZZLE HOLDER AND GLOW PLUG REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PIPE OVER FLOW BLANK BLANK SCREW AIR BREEDER GASKET KIT HOLDER NOZZLE ASSY HOLDER NOZZLE GASKET SEAL HEAT PIPE INJECTION PIPE INJECTION PIPE INJECTION CLAMP PIPE CLAMP PIPE SCREW WITH WASHER GLOW PLUG CORD GLOW PLUG ASSY TUBE FUEL TUBE FUEL CLIP PIPE 1 <=1W CLIP PIPE 2 >=1Y CLIP PIPE 1 <=1W ASSY TUBE FUEL TUBE FUEL CLIP PIPE 1 <=1W CLIP PIPE 2 >=1Y CLIP PIPE 1 <=1W ASSY TUBE FUEL TUBE FUEL CLIP PIPE 1 <=1W CLIP PIPE 2 >=1Y CLIP PIPE 1 <=1W JOINT PIPE C JOINT T-PIPE NUT FLANGE Reference:206 Page:20

49 NOZZLE HOLDER [COMPONENT PARTS] Reference:207 Page:21

50 NOZZLE HOLDER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT HOLDER NOZZLE ASSY HOLDER NOZZLE NUT WASHER ADJUSTING SPRING NOZZLE PIECE DISTANCE PUSH ROD NUT NOZZLE WASHER PIECE NOZZLE ASSY WASHER ADJUST 3 OPTION WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm GASKET SEAL HEAT Reference:207 Page:21

51 FUEL PUMP COVER Reference:015 Page:22

52 FUEL PUMP COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COVER GASKET FUEL PUMP BOLT Reference:015 Page:22

53 OIL SWITCH/THERMOMETER AND PLUG Reference:406 Page:23

54 OIL SWITCH/THERMOMETER AND PLUG REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SWITCH OIL PLUG Reference:406 Page:23

55 WATER FLANGE AND THERMOSTAT Reference:500 Page:24

56 WATER FLANGE AND THERMOSTAT Reference:500 Page:24

57 WATER FLANGE AND THERMOSTAT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E COMP FLANGE WATER PIPE WATER RETURN SENSOR THERMO-SWITCH GASKET WATER FLANGE 1 <=3G GASKET WATER FLANGE 1 >=3J PLUG 1 <=1S A PLUG 1 >=1U GASKET 1 <=1S BOLT BOLT PIPE WATER RETURN BAND PIPE ASSY THERMOSTAT 1 <=1C ASSY THERMOSTAT 1 >=1E E COVER THERMOSTAT GASKET THERMOSTAT BOLT Reference:500 Page:24

58 WATER PUMP Reference:501 Page:25

59 WATER PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E ASSY PUMP WATER FLANGE WATER PUMP BEARING ASSY SEAL MECHANICAL E IMPELLER WATER PUMP PIPE WATER RETURN GASKET WATER PUMP NA BOLT BOLT Reference:501 Page:25

60 WATER PIPE Reference:503 Page:26

61 WATER PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) PIPE WATER HOSE WATER STUD NUT FLANGE BAND PIPE Reference:503 Page:26

62 VALVE AND ROCKER ARM Reference:600 Page:27

63 VALVE AND ROCKER ARM Reference:600 Page:27

64 VALVE AND ROCKER ARM REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER SPRING COLLET VALVE SPRING 6 SET CAP VALVE SEAL VALVE STEM SHAFT ROCKER ARM WASHER WASHER PLAIN BOLT BRACKET ROCKER ARM 3 <=2X BRACKET ROCKER ARM 3 >=2Y STUD NUT 3 <=2C NUT FLANGE 3 >=2E WASHER PLAIN 3 <=2C WASHER SPRING 3 <=2C PIN SPRING SPRING ROCKER ARM ASSY ROCKER ARM SCREW ADJUSTING NUT Reference:600 Page:27

65 INLET MANIFOLD Reference:601 Page:28

66 INLET MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY MANIFOLD INLET GASKET IN-MANIFOLD BOLT BOLT BOLT Reference:601 Page:28

67 EXHAUST MANIFOLD Reference:602 Page:29

68 EXHAUST MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K MANIFOLD EXHAUST GASKET EX-MANIFOLD BOLT UBS STUD NUT UBS COVER HEAT PROOF BOLT Reference:602 Page:29

69 AIR CLEANER Reference:603 Page:30

70 AIR CLEANER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K AIR CLEANER ASSY K BODY K ELEMENT K ASSY COVER K DUST EJECTOR VALVE K CLIP K SUPPORT ASSY(A/C) BLANK BLANK BLANK BOLT FLANGE WASHER SPRING BOLT FLANGE WASHER SPRING K PIPE AIR INLET K BAND PIPE K PIPE INTAKE K BAND PIPE Reference:603 Page:30

71 MUFFLER Reference:605 Page:31

72 MUFFLER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K MUFFLER ASSY GASKET MUFFLER NA BOLT 1 <= BOLT 1 >= WASHER PLAIN BOLT WASHER SPRING Reference:605 Page:31

73 LABEL Reference:809 Page:32

74 LABEL REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G LABEL Reference:809 Page:32

75 PISTON KIT [OPTION] Reference:903 Page:33

76 PISTON KIT [OPTION] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E KIT PISTON E PISTON ASSY PISTON RING CIR CLIP PISTON PIN GASKET CYLINDER HEAD O RING Reference:903 Page:33

77 UPPER GASKET KIT [OPTION] Reference:906 Page:34

78 UPPER GASKET KIT [OPTION] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G KIT GASKET UPPER SEAL VALVE STEM GASKET CYLINDER HEAD GASKET IN-MANIFOLD GASKET EX-MANIFOLD GASKET HEAD COVER GASKET HEAD COVER GASKET O RING GASKET SEAL HEAT GASKET WATER FLANGE 1 <=3G GASKET WATER FLANGE 1 >=3J GASKET THERMOSTAT Reference:906 Page:34

79 LOWER GASKET KIT [OPTION] Reference:907 Page:35

80 LOWER GASKET KIT [OPTION] 205 Reference:907 Page:35

81 LOWER GASKET KIT [OPTION] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G KIT GASKET LOWER O RING GASKET OIL PAN C GASKET GASKET WATER PUMP NA GASKET GEAR CASE NA O RING SEAL OIL 1 <=YY SEAL OIL 1 >=1A GASKET BEARING CASE SEAL OIL GASKET O RING O RING GASKET OIL PUMP NA GASKET GASKET FUEL PUMP O RING O RING GASKET CONTROL PLATE GASKET GASKET 1 <=1S Reference:907 Page:35

82 ACCELERATOR LEVER Reference:02A Page:36

83 ACCELERATOR LEVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K BRACKET ACCEL LEVER BOLT FLANGE K PLATE FUSE K LEVER ACCEL K GRIP ACCEL BOLT FLANGE K DISK SPRING K WASHER ATA K NUT LOCK PIN CLEVIS WASHER PLAIN PIN COTTER K WIRE ENGINE Reference:02A Page:36

84 FUEL TANK Reference:02A100 Page:37

85 FUEL TANK REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY TANK FUEL K GAUGE FUEL K GROMMET K CAP FUEL K RUBBER(TANK UNDER) K PUSH RIVET K RUBBER(TANK UNDER) Reference:02A100 Page:37

86 FUEL PIPE/FUEL FILTER Reference:02A120 Page:38

87 FUEL PIPE/FUEL FILTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K HOSE FUEL K ASSY HOSE FUEL BLANK BLANK BLANK K CLAMP CORD ASSY FILTER FUEL BAND FILTER BOLT FLANGE RC ASSY PUMP FUEL K PLATE FUEL PUMP BOLT FLANGE BOLT FLANGE CLAMP HOSE CLAMP HOSE Reference:02A120 Page:38

88 FAN Reference:01A200 Page:39

89 FAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) FAN PULLEY FAN BOLT FLANGE Reference:01A200 Page:39

90 WATER PIPE Reference:02A210 Page:40

91 WATER PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K PIPE WATER K PIPE WATER CLAMP HOSE CLAMP HOSE Reference:02A210 Page:40

92 RADIATOR Reference:02A22001 Page:41

93 RADIATOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K RADIATOR ASSY C ASSY CAP RADIATOR K HOSE OVER FLOW C CLIP RC CLAMP RC CAP K KIT FAN SHROUD K LABEL FAN CAUTION 1 NOT SALE K COMP.TANK RESERVE CAP PIPE OVER FLOW BOLT WASHER SPRING WASHER PLAIN BOLT FLANGE K GUIDE NET LH BOLT FLANGE K GUIDE NET RH BOLT FLANGE K CUSHION RADIATOR K STAY RADIATOR BOLT FLANGE K NET K TRIM K TAPE DUSTPROOF K TAPE DUSTPROOF K CUSHION AIR INTAKE Reference:02A22001 Page:41

94 ALTERNATOR AND PULLEY Reference:01A505 Page:42

95 ALTERNATOR AND PULLEY REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY ALTERNATOR 1 <=1N ASSY ALTERNATOR 1 >=1Q STAY ALTERNATOR BOLT BOLT WASHER PLAIN NUT WASHER SPRING WASHER PLAIN BOLT PULLEY FAN DRIVE BOLT V BELT 1 FM K STOPPER RAD NUT FLANGE Reference:01A505 Page:42

96 ALTERNATOR [COMPONENT PARTS] Reference:01A515 Page:43

97 ALTERNATOR [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY ALTERNATOR 1 <=1N ASSY ALTERNATOR 1 >=1Q PULLEY DYNAMO NUT COLLAR ROTOR 1 <=1N7476 NOT SALE ROTOR 1 >=1Q COVER BEARING BEARING BALL 1 <=1N BEARING BALL 1 >=1Q WASHER THRUST FRAME DRIVE END PLATE RETAINER SCREW ROUND HEAD BOLT THROUGH BEARING BALL 1 <=1N BEARING BALL 1 >=1Q FRAME END 1 <=1N FRAME END 1 >=1Q COVER END ASSY RECTIFIER BUSH INSULATION HOLDER BRUSH BRUSH SPRING BRUSH SCREW ROUND HEAD SCREW ROUND HEAD SCREW ROUND HEAD BOLT NUT BOLT NUT ASSY REGULATOR K ASSY REGULATOR Reference:01A515 Page:43

98 STARTER Reference:01A520 Page:44

99 STARTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ASSY STARTER BOLT NUT Reference:01A520 Page:44

100 STARTER [COMPONENT PARTS] Reference:01A525 Page:45

101 STARTER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ASSY STARTER A ASSY YOKE STARTER ASSY HOLDER A ASSY ARMATURE K ASSY CLUTCH STARTER K ASSY HOUSING STARTER BEARING NEEDLE K ASSY FRAME COVER ASSY BEARING K ASSY SHAFT STARTER GEAR GEAR LEVER ASSY SWITCH MAGNETIC RING SNAP RING SNAP COLLAR WASHER PLAIN WASHER PLAIN WASHER PLAIN PLATE NUT HEXAGON NUT BOLT THROUGH WASHER SPRING NUT HEXAGON K SCREW Reference:01A525 Page:45

102 BATTERY Reference:02B Page:46

103 BATTERY REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K BATTERY MAINT.FREE K LABEL POISON 1 ENGLISH K LABEL POISON 1 FRENCH NOT SALE K LABEL POISON 1 ENGLISH K LABEL POISON 1 FRENCH NOT SALE 0 0 K HOLDER BATTERY K ROD BATTERY NUT FLANGE K CABLE BATTERY(+) K CAP RED K CABLE BATTERY (-) K CABLE BATTERY(-) Reference:02B Page:46

104 ELECTRICAL PARTS Reference:02B10001 Page:47

105 ELECTRICAL PARTS REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY SWITCH STARTER KEY STARTER K SWITCH LIGHT K SWITCH SAFETY K RETAINER SWITCH SCREW WITH WASHER NUT K SWITCH SEAT K METER HOUR(MASS) T TIMER KEY STOP BOLT FLANGE K CONTROLER EPS BOLT FLANGE K SWITCH NMR K RELAY UNIT NMR K SWITCH REVERSE K RETAINER SWITCH SCREW WITH WASHER NUT Reference:02B10001 Page:47

106 HEAD LIGHT Reference:02B200 Page:48

107 HEAD LIGHT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K LENS K ASSY LAMP K BULB K SOCKET Reference:02B200 Page:48

108 ELECTRICAL WIRING Reference:02B50001 Page:49

109 ELECTRICAL WIRING REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY WIRE HARNESS FUSE AUTO 2 3A FUSE AUTO 1 10A FUSE 1 15A H FUSE 1 30A T FUSE 1 40A K SHORT CONNECTOR GC K CLAMP CORD CLAMP CORD K CLAMP CORD K BULB K CABLE TIE Reference:02B50001 Page:49

110 TRANSMISSION CASE Reference:02C100 Page:50

111 TRANSMISSION CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K CASE(T/M FRONT) PLUG WASHER WITH RUBBER BOLT BOLT PIN STRAIGHT K CASE(T/M REAR) K PLUG WASHER WITH RUBBER K HOSE BREATHER CLAMP HOSE K BREATHER CLAMP HOSE K CLAMP CORD Reference:02C100 Page:50

112 BRAKE GEAR-SHAFT/IDLER SHAFT Reference:02C120 Page:51

113 BRAKE GEAR-SHAFT/IDLER SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K GEAR SHAFT 1 15T BEARING BALL SEAL OIL BEARING BALL K SHAFT IDLER K GEAR 1 24T K COLLAR(IDLER) BEARING BALL K COLLAR(B.GEAR) SHIM DIFF.GEAR SHAFT 1 0.5mm SHIM DIFF.GEAR SHAFT 2 0.5mm SHIM DIFF.GEAR SHAFT 2 0.3mm SHIM DIFF.GEAR SHAFT 2 0.2mm CIR CLIP INTERNAL K GEAR 1 39T CIR CLIP EXTERNAL Reference:02C120 Page:51

114 HST Reference:02C400 Page:52

115 HST REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY HST COLLAR O RING O RING K COUPLING(HST) K BOLT WASHER SPRING WASHER PLAIN BOLT Reference:02C400 Page:52

116 HST [COMPONENT PARTS] Reference:02C405 Page:53

117 HST [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY HST GASKET C KIT CYL-BLOCK PUMP K KIT CYL-BLOCK MOTOR SWASHPLATE BEARING THRUST BALL BEARING CRADLE 2 NOT SALE C BEARING CRADLE K SHAFT PUMP K SHAFT MOTOR SPRING WASHER PLAIN CLIP C SPRING C WASHER K RING RETAINING C BEARING BALL BEARING NEEDLE PLATE BEARING NEEDLE BEARING THRUST BALL C CIR-CLIP K SPACER K SPACER K SEAL OIL SEAL OIL SEAL OIL BEARING JOURNAL ARM TRUNNION GUIDE THROTTLE HOUSING ASSY GEROTOR PLATE SPACER CIR CLIP INTERNAL SEAL OIL BEARING NEEDLE O RING O RING PIN SCREW PIN CONE RELIEF VALVE K SPRING PLUG O RING SHIM O RING SPOOL O RING PLUG PIN STRAIGHT C PLUG PLUG SOCKET HEAD O RING PLUG O RING ORIFICE CHECK SPRING CHECK Reference:02C405 Page:53

118 UNIVERSAL JOINT/HST FAN Reference:02C420 Page:54

119 UNIVERSAL JOINT/HST FAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY JOINT UNIVERSAL KIT JOINT CIR-CLIP K YOKE CLAMP K YOKE FLANGE K SHAFT SPLINE K ASSY YOKE NIPPLE GREASE WASHER PLAIN BOLT WASHER SPRING FAN HST BOLT WASHER SPRING WASHER PLAIN BOLT WASHER SPRING Reference:02C420 Page:54

Instructions for Parts Books

Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: