Instructions for Parts Books

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1 Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: REF.No The number refering to the part on the picture page of the parts book. Part No. The number assigned to this part at the time of printing the parts book. Description Discription of part. Q'ty S.No. I/C Quanity of part used on that page. Serial number range of the equipment that this part will fit. >= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown. Interchangeability of part shown. The part shown will work for the older and later serial number. # The part shown is not interchangable with the other serial number. new for old old for new Remarks Notes about this particulart part. Sometimes this may say except [FR] or [CA] Note about Country Codes: The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances. Symbol A CA FR GR PO AU Country United States of America Canada France Greece Portugal Australia If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.

ALL PRODUCT INDEX BX24D FREQUENTLY USED ITEMS PUMP/MOTOR SYSTEM STEERING ELECTRICAL SYSTEM SPEED CHANGE HOOD/BONNET FUEL SYSTEM REAR TIRE ENGINE REAR AXLE

2 ALL PRODUCT INDEX BX24D FREQUENTLY USED ITEMS PUMP/MOTOR SYSTEM STEERING ELECTRICAL SYSTEM SPEED CHANGE HOOD/BONNET FUEL SYSTEM REAR TIRE ENGINE REAR AXLE TRANSMISSION BRAKE FRONT AXLE FRONT TIRE COOLING WATER SYSTEM TOP LINK/TOP LINK BRACKET/PTO PROTECTOR LABELS ACCESSORIES AND SERVICE PARTS OPTION Ref. BX24D Page 11090

3 Item Part No. Description Book FREQUENTLY USED ITEMS FREQUENTLY USED ITEMS 100K0929 ENGINE CRANKCASE 100K OIL PAN 100K CYLINDER HEAD 100K GEAR CASE 100K HEAD COVER 100K OIL FILTER 100K DIPSTICK AND GUIDE 100K OIL PUMP 100K MAIN BEARING CASE 100K CAMSHAFT AND IDLE GEAR 100K0929 SHAFT PISTON AND CRANKSHAFT 100K FLYWHEEL 100K FUEL CAMSHAFT AND 100K0929 GOVERNOR SHAFT IDLE APPARATUS 100K STOP SOLENOID 100K INJECTION PUMP 100K GOVERNOR 100K SPEED CONTROL PLATE 100K NOZZLE HOLDER AND GLOW 100K0929 PLUG NOZZLE HOLDER [COMPONENT 100K0929 PARTS] COVER 100K ALTERNATOR AND PULLEY 100K ALTERNATOR [COMPONENT 100K0929 PARTS] STARTER 100K STARTER [COMPONENT PARTS] 100K OIL SWITCH/THERMOMETER 100K WATER FLANGE AND 100K0929 THERMOSTAT WATER PUMP 100K FAN 100K VALVE AND ROCKER ARM 100K INLET MANIFOLD 100K EXHAUST MANIFOLD 100K AIR CLEANER 100K MUFFLER 100K UPPER GASKET KIT 100K LOWER GASKET KIT 100K PISTON KIT 100K A001 ACCELERATOR LEVER 100K0929 FUEL SYSTEM 03A101 FUEL TANK 100K A110 FUEL PIPE 100K0929 COOLING WATER SYSTEM 03A410 WATER PIPE 100K A420 RADIATOR 100K0929 ELECTRICAL SYSTEM 03A53502 BATTERY 100K B11502 PANEL BOARD 100K B21502 SWITCH/SENSOR 100K B301 HEAD LIGHT 100K0929 Ref. BX24D Page 11090

4 Item Part No. Description Book ELECTRICAL SYSTEM 03B303 HAZARD LIGHT/TAIL LIGHT 100K B53 ELECTRICAL WIRING 100K0929 FRONT AXLE 03C41302 FRONT FRAME 100K C41702 SUB FRAME 100K C41902 ENGINE SUPPORT 100K0929 TRANSMISSION 03C420 TRANSMISSION CASE 100K C427 REAR AXLE CASE 100K D001 CLUTCH SHAFT/OUTPUT SHAFT 100K D005 PROPELLER SHAFT 100K D011 HST 1 100K D012 HST 2 100K D013 HST 3 100K D014 HST 4 100K D108 RANGE GEAR SHAFT 100K D135 PTO SHAFT 100K D137 MID PTO 100K D140 REAR DIFFERENTIAL 100K D141 FWD IDLE SHAFT 100K D142 GP IDLE SHAFT 100K D14302 FRONT WHEEL PROPELLER 100K0929 SHAFT SPEED CHANGE 03D217 RANGE GEAR SHIFT FORK 100K D220 PTO GEAR SHIFT FORK 100K D222 PTO GEAR SHIFT ARM 100K D225 DIFFERENTIAL LOCK SHIFT 100K0929 FORK REAR AXLE 03D301 REAR AXLE 100K0929 BRAKE 03E001 BRAKE 100K0929 SPEED CHANGE 03F104 CRUISE CONTROL LEVER 100K F10802 SPEED CONTROL PEDAL 100K F110 RANGE GEAR SHIFT LEVER 100K F113 FRONT WHEEL DRIVE LEVER 100K F122 PTO SELECT LEVER 100K F125 PTO GEAR SHIFT LEVER 100K0929 PUMP/MOTOR SYSTEM 03F143 HYDRAULIC CONTROL LEVER 100K0929 BRAKE 03F201 BRAKE PEDAL 100K0929 REAR AXLE 03F205 DIFFERENTIAL LOCK PEDAL 100K0929 FRONT AXLE 03G11002 FRONT DIFFERENTIAL CASE 100K G11502 FRONT DIFFERENTIAL 100K G12002 DIFFERENTIAL GEAR SHAFT 100K G12502 FRONT AXLE CASE 100K G13002 FRONT AXLE 100K0929 STEERING 03H101 STEERING HANDLE 100K H110 STEERING CONTROLLER 100K H12002 STEERING LINKAGE 100K H122 STEERING CYLINDER 100K0929 [COMPONENT PARTS] PUMP/MOTOR SYSTEM 03J120 HYDRAULIC PUMP 100K J125 HYDRAULIC PUMP 100K0929 [COMPONENT PARTS] 03J21002 HYDRAULIC OIL LINE(DELIVERY) 100K0929 Ref. BX24D Page 11090

5 Item Part No. Description Book PUMP/MOTOR SYSTEM 03J21502 HYDRAULIC OIL 100K0929 LINE(STEERING) 03J301 HYDRAULIC CYLINDER 100K J310 HYDRAULIC PISTON/LIFT ARM 100K J42 CONTROL VALVE 100K J410 CONTROL VALVE 100K0929 [COMPONENT PARTS] TOP LINK/TOP LINK BRACKET/PTO PROTECTOR 03K114 TOP LINK 100K K115 LOWER LINK 100K K116 LIFT ROD 100K K12302 TOP LINK BRACKET 100K K13002 MOWER REAR LINK RH 100K K131 MOWER REAR LINK LH 100K L125 PTO PROTECTOR 100K0929 HOOD/BONNET 03M100 FRONT GUARD 100K M12 FRONT GLILLE SUPPORT 100K M105 BONNET 100K M110 BONNET SIDE 100K M135 CENTER PILLAR 100K M22 PANEL FRAME 100K M21003 FENDER 100K M21702 SEAT SUPPORT 100K M22002 SEAT 100K M22502 STEP 100K M25002 MANUAL HOLDER 100K M32 ROPS 100K M52 SMV EMBLEM 100K0929 FRONT TIRE 03R13 FRONT WHEEL(18*8.5-10) 100K R14 FRONT WHEEL(18*8.5-10) 100K R15 FRONT WHEEL(18*8.5-10) 100K0929 REAR TIRE 03R11003 REAR WHEEL(26* ) 100K R11004 REAR WHEEL(26* ) 100K R11005 REAR WHEEL(26*12-12) 100K0929 LABELS 03S11 LABEL(FRONT) [ENGLISH] 100K S12 LABEL(FRONT) [FRENCH] 100K S13 LABEL(REAR) [ENGLISH] 100K S14 LABEL(REAR) [FRENCH] 100K0929 ACCESSORIES AND SERVICE PARTS 03T105 ACCESSORIES AND SERVICE 100K0929 PARTS OPTION 03U95001 FRONT CONTROL VALVE 100K0929 KIT(VALVE) [OPTION] 03U95002 FRONT CONTROL VALVE 100K0929 KIT(VALVE) [COMP.PARTS] [OPTION] 03U95003 FRONT CONTROL VALVE 100K0929 KIT(ROD) [OPTION] 03U95004 FRONT CONTROL VALVE 100K0929 KIT(ROD) [OPTION] 03U95005 FRONT CONTROL VALVE 100K0929 KIT(LEVER) [OPTION] 03U95006 FRONT CONTROL VALVE KIT(OIL LINE 1) [OPTION] 100K0929 Ref. BX24D Page 11090

6 Item Part No. Description Book OPTION 03U95008 FRONT CONTROL VALVE KIT(OIL LINE 2) [OPTION] 100K0929 Ref. BX24D Page 11090

7 CRANKCASE Reference: Page:2

8 CRANKCASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G COMP.CRANKCASE CAP SEALING CAP SEALING CAP SEALING CAP SEALING PLUG PLUG PLUG PLUG EXPANSION PIN STRAIGHT PIN STRAIGHT PIN PIPE PIN PIPE PIN PIPE COVER FUEL CAMSHAFT BLANK PLUG GASKET Reference: Page:2

9 OIL PAN 070 Reference: Page:3

10 OIL PAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G COMP.OIL PAN PLUG DRAIN C GASKET BOLT FILTER OIL O RING BOLT Reference: Page:3

11 CYLINDER HEAD Reference: Page:4

12 CYLINDER HEAD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) HOOK ENGINE BOLT G COMP.CYLINDER HEAD CAP SEALING CAP SEALING PLUG GUIDE INLET VALVE GUIDE EXHAUST VALVE BOLT CYLINDER HEAD G GASKET CYLINDER HEAD Reference: Page:4

13 GEAR CASE Reference: Page:5

14 GEAR CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G COMP.CASE GEAR PLUG PIN START SPRING JOINT PIPE WASHER PLAIN SPRING SEAT VALVE BALL E GASKET GEAR CASE BOLT BOLT BOLT BOLT BOLT O RING SEAL OIL Reference: Page:5

15 HEAD COVER Reference: Page:6

16 HEAD COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G TUBE BREATHER CLAMP HOSE G ASSY COVER CYL.HEAD PIPE WATER RETURN G COMP.VALVE BREATHER G COVER BREATHER SCREW WITH WASHER BLANK G GASKET HEAD COVER G BOLT E PLUG OIL FILLER O RING Reference: Page:6

17 OIL FILTER Reference: Page:7

18 OIL FILTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight (kgf) (lb) CARTRIDGE OIL FILTER Reference: Page:7

19 DIPSTICK AND GUIDE Reference: Page:8

20 DIPSTICK AND GUIDE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G GAUGE OIL G ASSY GUIDE OIL GAUGE O RING WASHER PLAIN NUT Reference: Page:8

21 OIL PUMP Reference: Page:9

22 OIL PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP OIL GASKET OIL PUMP NA BOLT GEAR OIL PUMP DRIVE KEY FEATHER NUT FLANGE Reference: Page:9

23 MAIN BEARING CASE Reference: Page:10

24 MAIN BEARING CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ASSY CASE MAIN BRG G BOLT BEARING CASE GASKET BEARING CASE COVER BEARING CASE G SEAL OIL GASKET BOLT BOLT G ASSY CASE MAIN BRG G BOLT BEARING CASE G ASSY CASE MAIN BRG G BOLT BEARING CASE BOLT BEARING CASE Reference: Page:10

25 CAMSHAFT AND IDLE GEAR SHAFT Reference: Page:11

26 CAMSHAFT AND IDLE GEAR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) TAPPET PUSH ROD G ASSY CAMSHAFT BALL GEAR CAM KEY FEATHER STOPPER CAMSHAFT BOLT COMP.GEAR IDLE BUSH COLLAR IDLE GEAR RING SNAP SHAFT IDLE GEAR BOLT ASSY GEAR IDLE SER/V 1 OPTION Reference: Page:11

27 PISTON AND CRANKSHAFT Reference: Page:12

28 PISTON AND CRANKSHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G PISTON 3 STD G PISTON mm G ASSY PISTON RING 3 STD G ASSY PISTON RING mm PIN PISTON CIR CLIP PISTON PIN ASSY ROD CONNECTING BUSH PISTON PIN BOLT CONNECTING ROD METAL CRANKPIN M 3 STD SET METAL CRANKPIN mm SET METAL CRANKPIN mm SET G COMP.CRANKSHAFT BALL GEAR CRANK KEY FEATHER G METAL CRANKSHAFT 1 STD G METAL CRANKSHAFT mm G METAL CRANKSHAFT mm METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm COLLAR CRANKSHAFT SLINGER OIL O RING G KIT PISTON 3 STD G KIT PISTON mm G KIT METAL ENGINE 1 STD G KIT METAL ENGINE mm/+0.20mm G KIT METAL ENGINE mm/+0.40mm G ASSY METAL CRANKSHA. 1 STD G ASSY METAL CRANKSHA mm G ASSY METAL CRANKSHA mm G ASSY METAL CRANKSHA. 2 STD G ASSY METAL CRANKSHA mm G ASSY METAL CRANKSHA mm Reference: Page:12

29 FLYWHEEL Reference: Page:13

30 FLYWHEEL REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E COMP.FLYWHEEL GEAR RING BOLT FLYWHEEL K PLATE STARTER BOLT Reference: Page:13

31 FUEL CAMSHAFT AND GOVERNOR SHAFT Reference: Page:14

32 FUEL CAMSHAFT AND GOVERNOR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CAMSHAFT FUEL CAMSHAFT FUEL BEARING BALL GEAR INJECTION PUMP KEY FEATHER SLEEVE GOVERNOR CASE GOVERNOR BALL BALL CIR-CLIP GOV. SLEEVE BALL BEARING BALL CIR CLIP EXTERNAL STOPPER FUEL.C/SHAFT BOLT Reference: Page:14

33 IDLE APPARATUS Reference: Page:15

34 IDLE APPARATUS REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY APPARATUS IDLE ASSY BOLT ADJUSTMENT NUT NUT GASKET CAP BOLT ADJUSTING G NUT LOCK GASKET G GASKET NUT Reference: Page:15

35 STOP SOLENOID Reference: Page:16

36 STOP SOLENOID REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SOLENOID STOP BOLT FLANGE Reference: Page:16

37 INJECTION PUMP Reference: Page:17

38 INJECTION PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) JOINT ASSY PUMP INJECTION SCREW HOLLOW GASKET SCREW GASKET PLUG GASKET SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm BOLT HEX-SOC-HD STUD NUT WASHER SPRING Reference: Page:17

39 GOVERNOR Reference: Page:18

40 GOVERNOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SPRING START SPRING GOVERNOR G ASSY LEVER FORK ASSY LEVER FORK LEVER FORK SHAFT FORK LEVER PIN SPRING BOLT WASHER SPRING HOLDER FORK LEVER BOLT Reference: Page:18

41 SPEED CONTROL PLATE Reference: Page:19

42 SPEED CONTROL PLATE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G COMP.PLATE SPEED CO PLATE SPEED CONTROL LEVER GOVERNOR COLLAR O RING G LEVER SPEED CONTROL NUT SPEED CONTROL SHAFT LEVER LEVER ENGINE STOP PIN SPRING O RING SPRING RETURN CAP SCREW PAN-HEAD NUT GASKET CONTROL PLATE BOLT BOLT GASKET Reference: Page:19

43 NOZZLE HOLDER AND GLOW PLUG Reference: Page:20

44 NOZZLE HOLDER AND GLOW PLUG REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ASSY PIPE OVER FLOW SCREW AIR BREEDER GASKET KIT HOLDER NOZZLE ASSY HOLDER NOZZLE GASKET SEAL HEAT G PIPE INJECTION G PIPE INJECTION G PIPE INJECTION CLAMP PIPE CLAMP PIPE SCREW WITH WASHER GLOW PLUG G CORD GLOW PLUG NUT FLANGE ASSY TUBE FUEL TUBE FUEL CLIP PIPE ASSY TUBE FUEL TUBE FUEL CLIP PIPE G JOINT T-PIPE ASSY TUBE FUEL TUBE FUEL CLIP PIPE Reference: Page:20

45 NOZZLE HOLDER [COMPONENT PARTS] Reference: Page:21

46 NOZZLE HOLDER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT HOLDER NOZZLE ASSY HOLDER NOZZLE NUT WASHER ADJUSTING mm SPRING NOZZLE PIECE DISTANCE PUSH ROD NUT NOZZLE WASHER PIECE NOZZLE ASSY WASHER ADJUST 3 OPTION WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING 3 1.mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm Reference: Page:21

47 NOZZLE HOLDER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm GASKET SEAL HEAT Reference: Page:21

48 COVER Reference: Page:22

49 COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COVER GASKET FUEL PUMP BOLT Reference: Page:22

50 ALTERNATOR AND PULLEY Reference: Page:23

51 ALTERNATOR AND PULLEY REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ALTERNATOR G STAY DYNAMO BOLT BOLT WASHER PLAIN NUT WASHER SPRING COLLAR BOLT G PULLEY FAN DRIVE BOLT V BELT Reference: Page:23

52 ALTERNATOR [COMPONENT PARTS] Reference: Page:24

53 ALTERNATOR [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ALTERNATOR PULLEY DYNAMO NUT COLLAR ROTOR COVER BEARING BEARING BALL WASHER THRUST ASSY FRAME DRIVE END PLATE RETAINER SCREW ROUND HEAD BOLT THROUGH BEARING BALL FRAME END G COVER END ASSY RECTIFIER BUSH INSULATION HOLDER BRUSH BRUSH SPRING BRUSH SCREW ROUND HEAD SCREW ROUND HEAD SCREW ROUND HEAD BOLT NUT BOLT NUT ASSY REGULATOR Reference: Page:24

54 STARTER Reference: Page:25

55 STARTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY STARTER BOLT NUT Reference: Page:25

56 STARTER [COMPONENT PARTS] Reference: Page:26

57 STARTER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY STARTER ASSY YOKE ASSY ARMATURE BEARING BEARING CLUTCH OVER RUNNING FRAME DRIVE END ASSY SWITCH MAGNETIC FRAME END ASSY HOLDER BRUSH SPRING BRUSH GEAR RETAINER ROLLER SPRING BALL BOLT O RING BOLT ASSY BOLT PIPE DRAIN NUT HEXAGON COVER TERMINAL NUT HEXAGON Reference: Page:26

58 OIL SWITCH/THERMOMETER Reference: Page:27

59 OIL SWITCH/THERMOMETER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SWITCH OIL SENSOR THERMO Reference: Page:27

60 WATER FLANGE AND THERMOSTAT Reference: Page:28

61 WATER FLANGE AND THERMOSTAT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1E COMP.FLANGE WATER PIPE WATER RETURN PLUG GASKET WATER FLANGE A PLUG BOLT BOLT PIPE WATER RETURN BAND PIPE ASSY THERMOSTAT COVER THERMOSTAT GASKET THERMOSTAT BOLT Reference: Page:28

62 WATER PUMP Reference: Page:29

63 WATER PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G PUMP WATER FLANGE WATER PUMP BEARING ASSY SEAL MECHANICAL G IMPELLER WATER PUMP PIPE WATER RETURN GASKET WATER PUMP NA BOLT BOLT Reference: Page:29

64 FAN Reference: Page:30

65 FAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) FAN PULLEY FAN BOLT FLANGE Reference: Page:30

66 VALVE AND ROCKER ARM Reference: Page:31

67 VALVE AND ROCKER ARM REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G VALVE INLET G VALVE EXHAUST SPRING VALVE RETAINER SPRING COLLET VALVE SPRING 6 SET SEAL VALVE STEM CAP VALVE G SHAFT ROCKER ARM WASHER WASHER PLAIN BOLT G BRACKET ROCKER ARM PIN SPRING G SPRING ASSY ROCKER ARM SCREW ADJUSTING NUT BOLT FLANGE Reference: Page:31

68 INLET MANIFOLD 015 Reference: Page:32

69 INLET MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G ASSY MANIFOLD INLET G PIPE BREATHER G GASKET IN-MANIFOLD BOLT Reference: Page:32

70 EXHAUST MANIFOLD Reference: Page:33

71 EXHAUST MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G MANIFOLD EXHAUST G GASKET EX-MANIFOLD BOLT UBS STUD NUT UBS Reference: Page:33

72 AIR CLEANER Reference: Page:34

73 AIR CLEANER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY COVER A/C K COVER AIR CLEANER K CAP K CLIP K ELEMENT K HOSE INLET K BAND PIPE Reference: Page:34

74 MUFFLER Reference:03162 Page:35

75 MUFFLER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K COMP.MUFFLER GASKET MUFFLER NA BOLT K STAY MUFFLER K STAY MUFFLER BOLT K BOLT SHORT SQU.NECK NUT FLANGE K COVER HEAT PROOF BOLT K PIPE EXHAUST CLAMP Reference:03162 Page:35

76 UPPER GASKET KIT Reference: Page:36

77 UPPER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G KIT GASKET UPPER SEAL VALVE STEM G GASKET CYLINDER HEAD G GASKET IN-MANIFOLD G GASKET EX-MANIFOLD G GASKET HEAD COVER O RING GASKET SEAL HEAT GASKET WATER FLANGE GASKET THERMOSTAT Reference: Page:36

78 LOWER GASKET KIT Reference: Page:37

79 LOWER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G KIT GASKET LOWER BLANK GASKET C GASKET GASKET WATER PUMP NA E GASKET GEAR CASE O RING SEAL OIL GASKET BEARING CASE G SEAL OIL GASKET O RING O RING GASKET OIL PUMP NA O RING GASKET GASKET FUEL PUMP O RING O RING GASKET CONTROL PLATE GASKET Reference: Page:37

80 PISTON KIT Reference: Page:38

81 PISTON KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 1G KIT PISTON G PISTON G ASSY PISTON RING CIR CLIP PISTON PIN G GASKET CYLINDER HEAD Reference: Page:38

82 ACCELERATOR LEVER Reference:03A001 Page:39

83 ACCELERATOR LEVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K LEVER ACCEL K GRIP ACCEL.LEVER SPRING PLATE WASHER PLAIN NUT FLANGE K COVER ACCEL.LEVER K WIRE ENGINE PIN JOINT WASHER PLAIN PIN SNAP K BRACKET WIRE BOLT BOLT Reference:03A001 Page:39

84 FUEL TANK Reference:03A101 Page:40

85 FUEL TANK REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY TANK FUEL K CAP FUEL K CUSHION TANK FRONT K STAY FUEL TANK K BOLT K NUT FLANGE K CUSHION TANK REAR UP K CUSHION TANK REAR UP Reference:03A101 Page:40

86 FUEL PIPE Reference:03A110 Page:41

87 FUEL PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY TUBE FUEL K TUBE FUEL CLAMP HOSE K ASSY TUBE FUEL K TUBE FUEL CLAMP HOSE K ASSY TUBE FUEL K ASSY TUBE FUEL CLAMP HOSE K ASSY TUBE FUEL R K ASSY TUBE FUEL R K ASSY HOSE FUEL K ASSY TUBE FUEL RE CLAMP HOSE CLAMP HOSE K ASSY TUBE FUEL BR K TUBE FUEL CLAMP HOSE K CLAMP CORD ASSY FILTER FUEL BAND FILTER BOLT FLANGE RC ASSY PUMP FUEL BOLT FLANGE BOLT FLANGE Reference:03A110 Page:41

88 WATER PIPE Reference:03A410 Page:42

89 WATER PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K HOSE WATER LOWER K HOSE WATER UPPER CLAMP HOSE CLAMP HOSE CLAMP HOSE Reference:03A410 Page:42

90 RADIATOR Reference:03A420 Page:43

91 RADIATOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K CUSHION UPPER K COLLAR BOLT WASHER PLAIN NUT FLANGE K CUSHION RADIATOR K SHROUD FAN K LABEL FAN CAUTION 1 NOT SALE K LABEL FAN CAUTION 1 NOT SALE K ASSY TANK RESERVE K CAP K HOSE OVER FLOW K GROMMET WIRE BOLT FLANGE K COMP.RADIATOR K STAY DUST COVER K GUIDE NET LH K GUIDE NET RH BOLT FLANGE K NET RADIATOR K PLATE NET K STAY RADIATOR K CUSHION UPPER K COLLAR BOLT FLANGE K PLATE K COVER Reference:03A420 Page:43

92 BATTERY Reference:03A53502 Page:44

93 BATTERY REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) BATTERY F/FA 1 26RA 0 0 K HOOK BATTERY K CABLE BATTERY(+) K CABLE BATTERY(-) K CABLE BATTERY(-) BOLT FLANGE NUT FLANGE Reference:03A53502 Page:44

94 PANEL BOARD Reference:03B11502 Page:45

95 PANEL BOARD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K SWITCH STARTER PL KEY STARTER K SWITCH COMBINATION K PANEL CLUSTER Reference:03B11502 Page:45

96 SWITCH/SENSOR Reference:03B21502 Page:46

97 SWITCH/SENSOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K STAY K BOLT SHORT SQU.NECK NUT FLANGE T TIMER KEY STOP BOLT NUT FLANGE F UNIT FLASHER BOLT NUT FLANGE K SENSOR FUEL A GASKET GAUGE SCREW WITH WASHER WASHER PLAIN K SWITCH SAFETY K SWITCH SEAT K SWITCH SEAT K SWITCH SAFETY SCREW TAPPING K PLATE SWITCH K PLATE SWITCH NUT Reference:03B21502 Page:46

98 HEAD LIGHT 070 Reference:03B301 Page:47

99 HEAD LIGHT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY LAMP HEAD K COMP.LENS K BULB W 0 0 K NUT(M) BOLT FLANGE K BOLT SHORT SQU.NECK NUT FLANGE Reference:03B301 Page:47

100 HAZARD LIGHT/TAIL LIGHT Reference:03B303 Page:48

101 HAZARD LIGHT/TAIL LIGHT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY LAMP HAZARD K BULB LAMP 4 32W HEX.NUT WASHER SPRING LOCK K TUBE GUARD HAZARD K SOCKET TAIL LAMP K BULB TAIL LAMP K SCREW TAPPING K ASSY TAIL LAMP LH K ASSY TAIL LAMP RH Reference:03B303 Page:48

102 ELECTRICAL WIRING Reference:03B53 Page:49

103 ELECTRICAL WIRING REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY WIRE HARNESS T FUSE 2 10A T FUSE 3 15A T FUSE 1 20A T FUSE 1 50A K CLAMP WIRE HARNESS K GUIDE HARNESS K CLAMP CORD BAND CODE BOLT K NUT NUT FLANGE K ROD WIRE HARNESS Reference:03B53 Page:49

104 FRONT FRAME 015 Reference:03C41302 Page:50

105 FRONT FRAME REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K KIT FRAME COMP 1 ENGLISH 0 0 K KIT FRAME COMP 1 FRENCH K LABEL START DANGER 1 ENGLISH NOT SALE K LABEL START DANGER 1 FRENCH NOT SALE 0 0 K ROD TIE BOLT BOLT Reference:03C41302 Page:50

106 SUB FRAME Reference:03C41702 Page:51

107 SUB FRAME REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K BRACKET FRONT LH K BRACKET FRONT RH K STUD NUT WASHER SPRING BOLT WASHER SPRING K BRACKET REAR LH K BRACKET REAR RH K STUD NUT WASHER SPRING STUD WASHER SPRING K NUT BOLT WASHER PLAIN BLANK K FRAME SUB L K FRAME SUB R BOLT NUT WASHER PLAIN Reference:03C41702 Page:51

108 ENGINE SUPPORT Reference:03C41902 Page:52

109 ENGINE SUPPORT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K SUPPORT ENGINE RH BOLT K SUPPORT ENGINE LH BOLT PJ CUSHION NUT FLANGE WASHER PLAIN Reference:03C41902 Page:52

110 TRANSMISSION CASE Reference:03C420 Page:53

111 TRANSMISSION CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K CASE TRANSMISSION O RING K PLUG K PLUG O RING PIN STRAIGHT K COVER HST FRONT K STUD STUD WASHER SPRING NUT BOLT PIN STRAIGHT K SPRING PTO BALL PLUG O RING PLUG O RING PLUG K COVER REAR BOLT PIN STRAIGHT K GAUGE OIL O RING Reference:03C420 Page:53

112 REAR AXLE CASE Reference:03C427 Page:54

113 REAR AXLE CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K COVER AXLE R BOLT BOLT PIN STRAIGHT PLUG WASHER WITH RUBBER Reference:03C427 Page:54

114 CLUTCH SHAFT/OUTPUT SHAFT Reference:03D001 Page:55

115 CLUTCH SHAFT/OUTPUT SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K SHAFT CLUTCH PUMP K BEARING PL BEARING CIR CLIP EXTERNAL RING SEAL H SEAL RING K GEAR BOSS 1 20T WASHER CIRCULAR K GEAR CLUTCH 1 14T C BEARING NEEDLE BEARING NEEDLE K ASSY CASE CLUTCH BLANK BLANK K PISTON CLUTCH K PLATE DISK K PLATE SEPARATE K PLATE BACKING K CIR CLIP INTERNAL K SEAL RING K DISK BRAKE K PLATE BRAKE K CIR CLIP EXTERNAL K SPRING BRAKE K WASHER Reference:03D001 Page:55

116 PROPELLER SHAFT Reference:03D005 Page:56

117 PROPELLER SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K SHAFT PROPELLER K COVER JOINT COUPLING BALL INNER K CIR CLIP EXTERNAL BALL K RING DAMPER SPRING STRG.CLUTCH K COUPLING FRONT K PLATE BALL JOINT CIR CLIP INTERNAL K COUPLING REAR BOLT BOLT K FAN HST BOLT Reference:03D005 Page:56

118 HST Reference:03D011 Page:57

119 HST 1 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 5H SWASH PLATE BLANK H BEARING THRUST BALL H BEARING CRADLE K SCREW CSK-HD H ASSY BLOCK CYL.(P) H CIR CLIP EXTERNAL H SPRING H BEARING THRUST BALL H ASSY BLOCK CYL.(M) H CIR CLIP EXTERNAL H SPRING Reference:03D011 Page:57

120 HST Reference:03D012 Page:58

121 HST 2 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K BEARING BLANK K SHAFT K COLLAR HST ARM K CIR CLIP EXTERNAL CIR CLIP INTERNAL SEAL OIL K BLOCK SWASH PLATE K PLATE HST SPRING K ARM HST NEUTRAL SHIM 1 0.5mm K BEARING K CIR CLIP EXTERNAL SEAL OIL CIR CLIP EXTERNAL K LEVER NEUTRAL O RING BOLT NUT K PLATE HST NEUTRAL BOLT K ARM HST TRUNNION PIN SPRING K SPRING K ROD ADJUST NUT Reference:03D012 Page:58

122 HST Reference:03D013 Page:59

123 HST 3 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K ASSY COVER PORT BLO BLANK BLANK A BEARING NEEDLE SEAL OIL K PLUG PIN SPRING K ASSY VALVE RELIEF F H PLUG O RING K ASSY VALVE RELIEF R H PLUG O RING K PIN STRAIGHT K PLATE VALVE M K PLATE VALVE P Reference:03D013 Page:59

124 HST Reference:03D014 Page:60

125 HST 4 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) K GASKET FRONT BLANK K COVER OIL COOLER K GASKET O RING BOLT FLANGE BOLT FLANGE NUT WASHER SPRING O RING H PLUG O RING POPPET L SPRING BEARING BALL Reference:03D014 Page:60

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Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: