WATER COOLED SLOW SPEED DIESEL ENGINES HORIZONTAL WATER COOLED HD1120NM PARTS CATALOGUE 2019
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1 WATER COOLED SLOW SPEED DIESEL ENGINES HORIZONTAL WATER COOLED HD1120NM PARTS CATALOGUE 2019 ALL PARTS ARE SUBJECT TO STANDARD HOFFMANN TERMS AND CONDITIONS OF SALE 2015 Replacement parts are not manufactured, sold or warranted by O.E.M's and any part numbers and or descriptions are used for identification purposes only. Manufacturers names, numbers and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers. All pictures and drawings are for reference purposes only; any specifications appearing in any documents emanating from The Company are approximate only and are subject to modifications without notice. All rights reserved, material contained in this publication for which copyright is acknowledged. No part of this publication may be reproduced or transmitted in any form or by any means without written permission of the copyright holder. Copyright Hoffmann Power 2019.
2 1. Engine Block Assembly (Fig. I) 1. Cylinder Head Nut 4 HD Cylinder Head Gasket 1 3. Cylinder Liner 1 HD Water Seal Ring (Liner O Ring) 2 5. Cylinder Head Bolt (1) 2 6. Cylinder Head Bolt (2) 2 7. Bolt M10 X Washer Water Block Gasket (Hopper) 1 HD / HD Engine Block Lifting Eye 1 HD Washer Lifting Eye Bolt Washer Bolt M8 X 18 7 GB5783-M8X Washer Upper Cover Upper Cover Gasket 1 HD Pin M5 X Gear Cover Gasket 1 HD Bearing GB Retainer Clip Ball Bearing Starting Shaft Bush Camshaft Front Bush 1
3 25. Speed Control Gear Shaft Bolt M8 X Bolt M8 X Bolt M10 X Washer Washer Crankshaft Bearing Clamp 1
4 2. Engine block Assembly 2 (Fig.II) 1. Engine Block 1 2. Washer Washer Bolt, M10x Gasket, Rear Cover 1 HD Oil Pressure Indicator 1 HD /6/7 HD Washer, Oil Pressure Indicator 1 8. Oil or Fire Plug 1 9. Camshaft rear Bush 1 HD Bolt M8x25 19 GB / 8X Washer 8 38 GB /8 12. Rear Cover Pressure Adjusting Plunger Pressure Adjusting Spring Washer Pressure Adjusting Screw Cap Screw Washer Washer, Drain Plug 1 HD Sump Drain Plug 2 HD Sump Gasket 1 HD Sump Cover 1 HD Bearing 6305, Balance Shaft 2 GB Sump Plug Seal Ring Bolt, M8 x GB5783-M8X Washer 8 16 GB /8
5 27. Gasket, Main Bearing Cover 1 HD Gasket, Oil Pump 1 HD Bolt, M8 x 30 3 GB / 8X Balancing Shaft Cover Gasket Balancer Shaft 1 HD Camshaft Cover (Fits All) 1 HD Gasket, Camshaft Cover (Fits All) 1 HD
6 3. Cylinder Head Assembly (Fig. III) 1. Nut M Washer 1 3. Cylinder Head Cover 1 HD Screw, M6x Washer Decompression Cover 1 7. Gasket Decompression Cover 1 8. Torsion Spring, Decompression Shaft 1 9. Decompression Cover 1 HD C 10. M6 Nut 2 GB /6 11. Bolt, M6x12 1 GB / 6X Decompression Lever Bracket Gasket Cylinder Head Cover 1 HD Exhaust Valve, Rocker Arm 1 HD Nut, M 12x Adjusting Screw Locating Pin, Rocker Arm Bracket Rocker Arm Shaft Bracket 1 HD Plug Washer Washer Nut, M Valve Rocker Arm Shaft Rocker Arm Bush Stud, Bold, Rocker Arm Shaft Bracket Inlet Valve Rocker Arm Valve Spring 2 HD Valve Spring Seat 2
7 29. Valve Collet (cotters) Pair Pin (5x12) Valve Guide 2 HD Nut M8 2 GB /8 33. Washer Washer Stud M8x55 2 GB / 8X Bolt, M12x Washer Exhaust pipe Gasket 1 HD1120/ Cylinder Head 1 HD Inlet Valve Seat 1 HD Exhaust Valve Seat 1 HD Exhaust Valve 1 HD Inlet Valve 1 HD Gasket, Inlet Pipe 1 HD Washer Stud M10x Nut, M Plug R3/8 Drain Cork Bolt, M10x Washer Washer Decompression Shaft Decompression Shaft Adjusting Screw O Ring Seal 56. Set Screw M6x Rocker Shaft Jump Ring 58. Rocker Shaft Head Flange
8 4. HD1120 Piston & Connecting Rod Assembly (Fig. IV) 1. Piston Ring set 2. Piston Ring Set 3. Piston Ring set 4. Piston125mm 1 HD Piston Pin (Thick 36mm Length 96mm) 1 HD Piston Pin Circlip 2 GBT /36 7. Connecting Rod Bush 1 HD Conrod 1 HD Conrod Bearing (Pair) 1 HD Connecting Rod Cap Bolt, Connecting Rod 2 HD
9 5. HD1120 Crankshaft & Balancing Shaft Assembly (Fig. V) 1. Bolt, M8x18 2 GB5783-M8X20 2. Washer Circlip, Uper Balancer Shaft 2 4. Balancer Shaft Gear 2 HD Key, (C6x16) 2 GB/T1096-6X16 6. Upper Balancing Shaft 1 7. Lower Balancing Shaft 1 8. Oil Seal 65x90x10 1 HD Main Bearing Cover Retainer Circlip (70) 1 GBT /70 HD Deep Groove Ball Bearing, NVP 315/C3 1 GBT283-94/NVP315E 13. Crankshaft Counter Balancer 1 HD Bearing Baffle Washer, Screw, 5x Key, 12x Crankshaft 1 HD Key, 8x Crankshaft Oil Plug Retainer Roller Bearing, NJ2214E 1 GBT283-94/NJ2214E/C3 23. Crankshaft Timing Gear 1 HD Retainer, Circlip 30 1 GBT / Oil Orifice Flywheel 1 HD Flywheel Thrust Washer 1 HD Flywheel Nut 1 HD
10 29. V Belt Pulley (Fits HD1110 & HD1115) 1 HD Washer Bolt M14x Safety Gasket Counter Balancing Bolt 4
11 6. HD1120 Water Block Assembly (Fig.VI) 1. Water Block Funnel 1 2. Funnel Gasket 1 3. Water Block (Tank) 1 4. Bolt M6x15 3 GB /6X15 5. Spring Washer Flat Washer 6 3 GB /6 7. Float Head 1 8. Bolt M8x25 6 GB5783-M8X25 9. Washer 8 6 GB /8 10. Float Rod Float Washer 8 2 GB93-8
12 7. HD1120 Fuel System (Fig.VII) 1. Fuel Tank Cap 1 HD Fuel Tank Strainer (Fits) HD1110 & HD HD Fuel Tank 1 HD B 4. Bearing Plate 1 5. Damping Rubber Gasket 2 6. Sleeve 2 7. Gasket (Washer) 4 8. Washer 8 2 GB Bolt, M8x25 2 GB5783-M8X Sleeve Damping Rubber Decorating Cover 1 HD Washer Connecting Bolt Fuel Filter Assembly 1 HD-C0506A Fuel Return Pipe Injector 1 HD High Pressure Injector Pipe 1 HD Injector Pump Assembly 1 HD Fuel Pipe 1 HD Fuel Pipe, Delivery 1 HD
13 8. HD1120 Intake System (Fig. VIII) 1. Air Filter Assembly 1 HD Nut, M8 2 GBT /8 3. Washer Spring 2 GB Washer Flat 2 GBT /8 GB /8 5. Air Filter Gasket 1 HD Inlet Pipe 1 HD Bolt, M8x30 2 GB /835
14 9. HD1120 Exhaust Assembly (Fig. IX) 1. Silencer Assembly 1 HD Nut 1 HD Exhaust Pipe 1 HD A
15 10. HD1120 Lubricating System (Fig. X) 1. Connecting Bolt 1 HD Connecting Pipe 1 HD Oil Pump Rotor (Fits) HD1110 & HD HD HD B 5. Oil Filter Strainer Pick-up 1 HD Washer 2 7. Connecting Banjo Bolt 1 HD Oil Pipe 1 9. Connecting Bolt 2 HD Washer High Pressure Pipe Balancer Oil Strainer Screen 1 HD
16 11. HD1120 Gear Cover Assembly (Fig. XI) 1. Gear Cover 1 HD Oil Dip Stick 1 HD Oil Seal 35x58x12 1 HD X58X1 4. Oil Spanner Shaft 1 5. Oil Spanner Gasket 1 6. Oil Spanner Bracket 1 7. Screw M6x Oil Corrector 1 9. Washer Washer Screw M6x Name Plate Speed Control Lever (knob) 1 HD Washer Indicator Drop of Rotate Speed Riveting Unit of Speed Control Rod & Arm Speed Control Slide Gasket Washer 8 3 GB /8 19. Nut M8 4 GBT /8 20. Speed Control Tension Spring (Governor) 1 HD Adjusting Screw Nut M8 2 GB /6 23. Speed Control Lever 1 HD Bolt, M8x40 1 GB /8X Set Screw Crank Case Ventilation Part Oil Pump Adjusting Gasket 1 HD Stud, M8x22 3
17 29. Starting Gear 1 HD Starting Gear Shaft 1 HD Key, 8x16 1 GBT /8X Starting Shaft Bush 1 HD Pin 4x Speed Control Gear Bush 1 HD Speed Control Gear 1 HD Speed Governor Ball Spacer 1 HD Screw,M6x Steel Ball 6 GB/T Governor Ball Race 1 HD Thrust Ball Bearing (8106) 1 HD Speed Control Lever (Governor Fork) 1 HD Adjusting Washer Clamp 1
18 12. HD1120 Camshaft Assembly (Fig. XII) 1. Camshaft Gear 1 HD Key 10x16 1 GB Camshaft 1 HD C 4. Cam Follower (Valve Tappit) 2 5. Push Rods 2 HD
19 13. HD1120 Electric Starting System (Fig. X III) 1. Starter Motor 1 HD Gasket, Starter Motor 1 3. Starter Bracket Rear Cover 1 4. Ring Gear 1 5. Flywheel 1
20 14. HD1120 Generator & light Fitting Assembly (Fig. X IV) 1. Flywheel Generator 1 2. Light Fitting Assembly 1 3. Lamp Chimney 1
21 15. Injector Complete Assembly - HD (Fig. X V) 1. Washer 1 2. Cap Nut Fox Injector 1 3. Injector Nozzle (Z15B)(155 S 530) 1 4. Injector Body 1 5. Jib Component 1 6. Pressure Adjusting Spring 1 7. Spring Upper Gasket 1 8. Pressure Adjusting Screw 1 9. Washer Cap Nut Washer Fuel overflow Pipe Connecting Screw Fuel Inlet Pipe Connector Washer Injector Complete 1 HD
22 16. Fuel Injector Pump Assembly (HD ) (Fig. X VI) 1. Delivery Valve Holder 1 2. O Type Seal Ring 1 3. Delivery Valve Spring 1 4. Delivery Valve Washer 1 5. Delivery Valve 1 6. Plunger & Barrel Assembly 1 7. Vent Screw 1 8. Washer 10x6.5x Fuel Inlet Pipe Screw Washer 27x13x Injector Pump Body Gear Rack Pin Guide Pin Snap Ring Adjusting Gear Spring Upper Seat Plunger Spring Tappit Part Fuel Injector Pump 1 HD
23 17. HD1120 Transmission Assembly (Fig. XVIII) 1. Big Belt Pulley 1 HD1120-EH32N Bolt, M6x22 3 GB / 6x22 3. Washer 6 3 GB /6 4. Tension Pulley Bolt 1 5. Tension Pulley Bracket 1 6. Flat Washer 8 2 GB /8 7. Spring Washer 8 2 GB Tension Pulley 1 HD Bolt, M8x20 2 GB5783-M8x Ball Bearing Z 1 HD175A-6202/2Z 11. Seal Ring Circlip Ring Washer Nut M Fan Belt (10x GBT / 10x Cushion Block 1
24 18. HD1120 Radiator Assembly (Fig. XIX) 1. Hopper Bottom 1 HD1120-EH32N Radiator Gasket 1 HD1120-EH32N Radiator 1 HD1120-EH32N Bolt M6x20 14 GB / 6X20 5. Spring Washer 6-140HV Flat Washer 6 14 GB /6 7. Nut 6 14 GB /6 8. Bolt M8x20 3 GB5783-M8x20 9. Washer 8 3 GB /8 10. Fuel Tank Support 1
25 19. HD1120 Fan Assembly (Fig. XX) 1. Nut M12x1.25 Left 1 2. Impeller 1 3. Impeller Washer 1 4. Rivet 4x Ball Bearing Nut M Flat Washer 8 140HV 2 GB /8 GBT x8 8. Spring Washer 8 2 GB Bolt M8x30 2 GB / 8x Fan Cover Key 5x10 2 GB1096-5x Fan Shaft Bolt M8x20 2 GB5783-M8x Washer Nut M12x Small Belt Pulley Ball Bearing End Cover Bolt M4x12 3
26 20. HD1120 Fan Assembly (Fig. XXI) 1. Bolt M6x20 4 GB / 6x20 2. Spring Washer Flat Washer 6 4 GBT /5/6 GB /6 4. Shutter (A) 1 5. Radiator Shell 1 6. Washer Washer 4-140HV 8 8. Bolt M4x Shutter (B) Bolt M6x20 2 GB /6x20
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