Transportation Vehicles Illustrated Parts List

Transcription

1 Transportation Vehicles Illustrated Parts List Villager 4, Villager 6, Villager 8, TransPorter 4, and TransPorter 6 asoline and lectric Vehicles Manual Number dition Code 0805U02T

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3 USIN TH ILLUSTRAT PARTS LIST ý WARNIN This manual is to be used only for identification and ordering of service parts. Be sure to read and use the maintenance and service manual before attempting any vehicle repairs. This manual covers all S Villager 4, Villager 6, Villager 8, TransPorter 4, and TransPorter 6 vehicles built during the 2004 and 2005 model years. The manual is divided into sections. Note that there are two or three flags on the outside edge of each page. The first flag contains the section number of which that page is a part. The other flag (or flags) contains the letter or, signifying that the page pertains to the electric or gasoline vehicles only. Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that section. The index can be used to find specific parts and assemblies. The index is divided into numerical and alphabetical listings with the page numbers in italic text. There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to level 2 is a component of the level part (assembly) that it is listed under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread. HOW TO ORR PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. You can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our web site at and clicking on the istributor Search link or by calling our toll-free Service Parts and Technical Assistance hotline at (800) or (706) , extension P. O. Box Augusta, eorgia USA Telephone Service Parts Fax

4 NOT: This illustrated parts list represents the most current information at the time of publication. Club Car, Inc. is continually working to further improve its vehicles and other products. These improvements may affect the parts used to service the vehicle. Any modification and/or significant change in specifications will be forwarded to all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions of this illustrated parts list. Club Car, Inc. reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold. Copyright 2005 Club Car, Inc. Club Car and ArmorFlex are registered trademarks of Club Car, Inc. This manual effective July 28, Transportation asoline and lectric Vehicle Illustrated Parts List

5 CONTNTS SCTION BOY AN TRIM Front Body and Trim ash Components Beverage Holder Villager Vehicles Front Seat Bottom and Armrests S Villager Front Seat Bottom TransPorter 4 and Front Seat Back and Support Structure TransPorter Rear Seat Back and Support Structure TransPorter Handrail, Front Seat Back Cover, and Rear Floormat Transporter Front and Center Seat Bottoms Villager 6 and Seat Backs and Armrests Villager 6 and Front Center Body and Floormat Villager 6 and Second Center Body and Floormat Villager Rear Forward-Facing Seat Bottom Villager 6 and Rear Forward-Facing Seat Bottom Villager 6 and 8, Continued Rear-Facing Seat Bottom Villager Vehicles Rear-Facing Seat Bottom TransPorter Rear-Facing Seat Bottom TransPorter 6, Continued Rear-Facing Seat Backs and Supports S Villager Center Seat Back and Support Structure TransPorter Rear-Facing Seat Back and Support Structure TransPorter Rear Seat Backs and Forward-Facing Armrests Villager 6 and Rear-Facing Seat Backs and Supports Villager 6 and Villager Rear Body and Fenders asoline S Villager Rear Access oor Rear Body and Fenders lectric S Villager Rear Body Trim Transporter 4 and Rear Body and Fender Villager 6 and Heat Shield asoline Villager 6 and Battery Insulator lectric Villager 6 and Battery Insulator lectric TransPorter Vehicles Rear Cargo Bed TransPorter Stake Side TransPorter Rear Footrest and Handrails S Villager 4, Villager 6, and Villager Rear Footrest and Handrails TransPorter SCTION 2 WHLS AN TIRS Wheels and Tires (White Rims) Villager Wheels and Tires (Beige Rims) Villager Transportation asoline and lectric Vehicle Illustrated Parts List Page

6 CONTNTS Wheels and Tires Turf/Carryall Wheels and Tires Villager 6 and 8 (Front Only) SCTION 3 CALS ecals S Villager 4 asoline Vehicles ecals S Villager 4 lectric Vehicles ecals S Villager 4 lectric Vehicles ecals S Villager 4 asoline Vehicles ecals Villager 6 asoline and lectric Vehicles ecals Villager 6 Powerrive Vehicles ecals Villager 6 asoline Vehicles ecals Villager 8 asoline and lectric Vehicles ecals Villager 8 lectric Vehicles ecals Villager 8 asoline Vehicles Logo ecals Villager 4, 6, and 8 asoline and lectric Vehicles ecals TransPorter 4 asoline and lectric Vehicles ecals TransPorter 4 and 6 asoline and lectric Vehicles ecals TransPorter 4 and 6 lectric Vehicles ecals TransPorter 4 and 6 asoline Vehicles Logo ecals TransPorter 4 and 6 asoline and lectric Vehicles SCTION 4 BRAKS, PAL, AN CABL ASSMBLIS Brake Assembly, Self-Adjusting S Villager Rear Brake Assembly, Manually-Adjusted Vehicles with 4-Wheel Brakes Brake Pedal Assembly S Villager Brake Pedal Assembly Vehicles with Four-Wheel Brakes Front Brake Assembly Vehicles with Four-Wheel Brakes Front Brake Cables and qualizer Vehicles with Four-Wheel Brakes Front Brake Cable Clips and Hardware Vehicles with Front-Wheel Brakes Brake Cable, qualizer, and qualizer Rod S Villager Rear Brake Cables and qualizer Villager 6, and TransPorter 4 and Rear Brake Cables, qualizer, and qualizer Rod Villager 8 Vehicles Accelerator Pedal asoline Vehicles Accelerator Pedal Assembly lectric Vehicles with MCOR Accelerator Rod asoline S Villager Accelerator Rod asoline Villager 6, and TransPorter 4 and Accelerator Rod asoline Villager Page Transportation asoline and lectric Vehicle Illustrated Parts List

7 CONTNTS SCTION 5 STRIN, FRONT AN RAR SUSPNSION Steering Column Villager 6 and Steering Column All Vehicles xcept Villager 6 and Steering Wheel Steering Wheel All Vehicles xcept S Villager Steering ear Assembly Front Suspension, Upper Front Suspension, Lower Front Suspension, Upper Villager 6, and TransPorter 4 and Front Suspension, Lower Villager 6, and TransPorter 4 and Front Suspension, Upper Villager Front Suspension, Lower Villager Front Spindles and Hubs S Villager 4 Vehicles Front Spindles and Hubs All Vehicles xcept S Villager Rear Suspension Components S Villager 4 lectric Vehicles Rear Suspension Components S Villager 4 asoline Vehicles Rear Suspension Components Villager 6 and 8, and TransPorter 4 and 6 asoline Vehicles Rear Suspension Villager 6 and 8 and TransPorter 4 and 6 lectric Vehicles Stabilizer Bar Villager 6 and 8, and TransPorter 4 and 6 asoline Vehicles SCTION 6 LCTRICAL SYSTM ASOLIN VHICLS Wiring asoline Villager 6 and TransPorter 4 and Front Body lectrical Components Villager 6 and 8, and TransPorter 4 and Wiring asoline Villager Wiring asoline S Villager Headlights lectrical Component Box asoline S Villager lectrical Component Box asoline TransPorter 4 and 6, and Villager lectrical Component Box asoline Villager Controls and Indicators S Villager Controls and Indicators Villager 6 and 8, and TransPorter 4 and Starter/enerator Assembly Model asoline Vehicles F290 Starter/enerator Mounting asoline S Villager F350 Starter/enerator Mounting asoline Vehicles Battery asoline Vehicle lectrical Components, Rear Body asoline TransPorter 4 and lectrical Components, Rear Body Villager 6 and Transportation asoline and lectric Vehicle Illustrated Parts List Page 3

8 CONTNTS SCTION 7 F290 NIN (PAL-START VHICLS) F290 ngine Shrouds and Brackets F290 ngine Ignition Components and Flywheel F290 ngine Oil Circulation F290 ngine Cylinder Head F290 ngine Crankcase, Camshaft, and Oil Sensor F290 ngine Crankcase and Crankshaft F290 ngine Mounting SCTION 8 F350 NIN WITH ACR (KY-START VHICLS) F350 ngine with ACR (Automatic Compression Release) Shrouds and Brackets AS F350 ngine Ignition Components and Flywheel F350 ngine Oil Circulation AS F350 ngine Cylinder Head F350 ngine with ACR Crankcase, Camshaft, and Oil Sensor AS F350 ngine Crankcase and Crankshaft F350 ngine Mounting SCTION 9 FUL, INTAK, AN OVRNOR SYSTMS Fuel System TransPorter 4 and Fuel System S Villager 4, Villager 6, and Villager Fuel Tank with Fuel Level Sending Unit Carburetor Assembly, F290 ngine S Villager Carburetor Assembly, F350 ngine Villager 6 and 8, and Transporter 4 and Carburetor Installation, F290 ngine S Villager Carburetor Installation, F350 ngine Villager 6 and 8, and Transporter 4 and overnor and Accelerator Cables Air Box and Intake Hose Intake System S Villager Intake System TransPorter 4 and Intake System Villager Intake System Villager SCTION 0 XHAUST SYSTM xhaust System F290 ngine xhaust System F350 ngine Page Transportation asoline and lectric Vehicle Illustrated Parts List

9 CONTNTS SCTION TORQU CONVRTR rive Clutch S Villager rive Clutch Villager 6 and 8, and Transporter 4 and rive Belt S Villager rive Belt Villager 6 and 8, and Transporter 4 and riven Clutch... - SCTION 2 UNITIZ TRANSAXL Transaxle asoline Vehicles, ear Cases and Brackets Transaxle asoline Vehicles, Transmission and ear Reduction Transaxle asoline Vehicles, ifferential and Axles Forward/Reverse Shifter Assembly asoline Vehicles Forward/Reverse Shifter Cable S Villager 4 Vehicles Forward/Reverse Shifter Cable Villager 6 and TransPorter 4 and 6 Vehicles Forward/Reverse Shifter Cable Villager SCTION 3 LCTRICAL SYSTM LCTRIC VHICLS Wiring S Villager 4 IQ System Vehicle with Six 8-Volt Batteries Headlights Wiring Powerrive lectric Villager 6 and TransPorter 4 and Wiring Powerrive lectric Villager Front Body lectrical Components Villager 6, and TransPorter 4 and Front Body lectrical Components Villager Instrument Panel Components S Villager 4 Vehicle Instrument Panel Components Villager 6 and 8, and TransPorter 4 and Motor Controller Output Regulator (MCOR) Forward/Reverse Switch Powerrive Forward/Reverse Switch and Tow/Run Switch IQ System S Villager Battery Charger Receptacle Villager Vehicles lectrical Components Powerrive Villager 6 and 8, and TransPorter 4 and lectrical Components, Continued Powerrive TransPorter 4 and lectrical Components, Continued Powerrive Villager lectrical Components, Continued Powerdrive Villager Batteries S Villager 4 with Six 8-Volt Batteries Computer, Controller, and Solenoid S Villager 4 IQ System Vehicle lectrical Components, Rear Body TransPorter 4 and 6 Powerrive Rear Reverse Buzzer TransPorter 4 and lectrical Components, Rear Body Villager 6 and 8 Powerrive Transportation asoline and lectric Vehicle Illustrated Parts List Page 5

10 CONTNTS Rear Reverse Buzzer Villager 6 and SCTION 4 LCTRIC MOTOR Motor (Model 5BC59JBS6360) Powerrive Motor (Model 5BC59JBS6365) lectric Vehicle Motor (Model 5BC59JBS6390) lectric Vehicle Motor (Model J4-400) lectric Vehicle Motor (Model J8-400A) lectric Vehicle SCTION 5 TRANSAXL LCTRIC VHICLS Transaxle lectric Vehicles Transaxle lectric Vehicles SCTION 6 BATTRY CHARR Powerrive 3 Battery Charger, omestic Powerrive 2 Battery Charger (Model 220), omestic Powerrive Battery Charger (Model 7930), omestic Powerrive Battery Charger (Model 8780), xport Powerrive Battery Charger (Model 2030), uropean Onboard Powerrive Battery Charger (Model 7935), omestic Onboard Powerrive Battery Charger (Model 7790), xport SCTION 7 MAINTNANC AN SRVIC TOOLS Maintenance and Service Tools Maintenance and Service Tools, Continued Maintenance and Service Tools, Continued Maintenance and Service Tools, Continued Maintenance and Service Tools, Continued SCTION i INX Page Transportation asoline and lectric Vehicle Illustrated Parts List

11 BOY AN TRIM

12 Page Transportation asoline and lectric Vehicle Illustrated Parts List

13 ITM PART NO. SCRIPTION FRONT BOY AN TRIM Barrel - Plastic Bolt, Carriage, 5/6-8 X Trim, Cowl Screw, #8-32 X T-Nut Package (Set of 4) Washer, 5/6 Flat Type A Cowl, TPO, Beige Cowl, TPO, White Cowl, TPO, Red Cowl, TPO, Pacific Blue (Royal Blue) Cowl, TPO, ark reen Cowl, TPO, Black Cowl, TPO, Classic Blue (Navy) Cowl, TPO, Burgundy Cowl, TPO, ark ray Cowl, TPO, Safety Yellow Cowl with Headlight Opening, TPO, Beige Cowl with Headlight Opening, TPO, White Cowl with Headlight Opening, TPO, Red Cowl with Headlight Opening, TPO, Pacific Blue (Royal Blue) Cowl with Headlight Opening, TPO, ark reen Cowl with Headlight Opening, TPO, Black Cowl with Headlight Opening, TPO, Classic Blue (Navy) Cowl with Headlight Opening, TPO, Burgundy Cowl with Headlight Opening, TPO, ark ray Cowl with Headlight Opening, TPO, Safety Yellow Kit, Front Bumper (includes items 28 through 3) Front Bumper Blind Rivet, Push Type Screw, 5/6-8 x.0 Truss-Head Locknut, 5/6-8 Nylon Insert Fender xtrusion Washer, 5/6 Type A Flat Screw, 5/6-8 x.0 Truss-Head Locknut, 5/6-8 Nylon Insert... 2 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -3

14 Page Transportation asoline and lectric Vehicle Illustrated Parts List

15 ITM PART NO. SCRIPTION ASH COMPONNTS ash Component, Passenger-Side, Black ash Component, river-side Snap Washer Kit, Black (includes items 4 through 7) Nut, Speed Washer, #0 Pan-Head Screw Cover, Screw Head Screw, #0-6 X 0.75 Pan-Head Tap Floormat ash Panel, Black Center Rivet, 3/6 X.400 Blind... 5 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -5

16 Page Transportation asoline and lectric Vehicle Illustrated Parts List

17 ITM PART NO. SCRIPTION BVRA HOLR VILLAR VHICLS rink Holder Kit (includes items 2 through 5) Holder, ual Cup (includes items 3 and 4) U-Nut, / N/A Cup Holder, ual Screw, /4-20 X 0.75 Hex-Head Cap... 2 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -7

18 Page Transportation asoline and lectric Vehicle Illustrated Parts List

19 FRONT SAT BOTTOM AN ARMRSTS S VILLAR 4 ITM PART NO. SCRIPTION Insert - Wood Hinge Plate Screw, /4-20 X.50 Hex-Head Cap Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Buff (includes items 6 through 9)... 6 N/A Plywood Assy Vinyl Cover Seat Btm - Buffsvc... 8 N/A Foam, Seat asket, Seat Seat Bottom Assembly, White (includes items through 4)... N/A Plywood Assy Vinyl Cover, Seat Bottom, White... 3 N/A Foam, Seat asket, Seat Seat Bottom Assembly, Black (includes items 6 through 9)... 6 N/A Plywood Assy Vinyl Cover, Seat Bottom, Black... 8 N/A Foam, Seat asket, Seat Seat Bottom Assembly, ray (includes items 2 through 24)... 2 N/A Plywood Assy Vinyl Cover, Seat Bottom, ray N/A Foam, Seat asket, Seat Hip Restraint, rvr Side Hip Restraint, Pass Side Washer, /4 Type A Narrow Flat... 8 QTY Note: Sub-components contained in items 0, 5, and 20 are the same as those shown for item 5, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -9

20 5 4 7 BI SAT BOTTOM ASSMBLY WHIT SAT BOTTOM ASSMBLY BLACK SAT BOTTOM ASSMBLY 32 RAY SAT BOTTOM ASSMBLY Page Transportation asoline and lectric Vehicle Illustrated Parts List

21 ITM PART NO. SCRIPTION FRONT SAT BOTTOM TRANSPORTR 4 AN Seat Bottom Assembly, Beige (includes items 2 through 9) Insert - Wood Strap, Utility Seat Bumper, Seat, Short Bumper, Seat, Long Vinyl Cover, Seat Bottom, Buff Stiffener Screw, /4-20 X 0.75 Hex-Head Cap Washer, /4 Type A Narrow Flat Seat Bottom Assembly, White (includes items through 8) Insert - Wood Strap, Utility Seat Bumper, Seat, Short Bumper, Seat, Long Vinyl Cover, Seat Bottom, White Stiffener Screw, /4-20 X 0.75 Hex-Head Cap Washer, /4 Type A Narrow Flat Seat Bottom Assembly, Black (includes items 20 through 27) Insert - Wood Strap, Utility Seat Bumper, Seat, Short Bumper, Seat, Long Vinyl Cover, Seat Bottom, Black Stiffener Screw, /4-20 X 0.75 Hex-Head Cap Washer, /4 Type A Narrow Flat Seat Bottom Assembly, ray (includes items 29 through 36) Insert - Wood Strap, Utility Seat Bumper, Seat, Short Bumper, Seat, Long Vinyl Cover, Seat Bottom, ray Stiffener Screw, /4-20 X 0.75 Hex-Head Cap Washer, /4 Type A Narrow Flat... 5 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -

22 ALTRNAT COLOR RAY 3 2 ALTRNAT COLOR BLACK WHIT Page Transportation asoline and lectric Vehicle Illustrated Parts List

23 ITM PART NO. SCRIPTION FRONT SAT BACK AN SUPPORT STRUCTUR TRANSPORTR Barrel - Plastic Screw, #0 Truss-Head Torx Cap, Corner Seat Support Panel Assembly Seat Back Assembly, White (includes items 6 and 7) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 9 and 0) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, ray (includes items 2 and 3) Cap, Seat Back Vinyl Seat Back-nstd Svc Locknut, /4-20 Hex Whiz Armrest Weldment, Passenger-Side Armrest Weldment, river-side Washer, Lock, xternal-tooth Carriage Bolt, /4-20 X Bolt, 5/6-8 X 0.75 Round-Head Locknut, 5/6-8 Hex Flange Trim, Seat Bottom Rear Trim, Seat Bottom Front Screw, /4-20 X.0 Truss-Head Machine... 4 QTY Note: Sub-components contained in items 8 and are the same as those shown for item 5, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -3

24 ALTRNAT COLOR RAY 3 2 ALTRNAT COLOR BLACK WHIT Page Transportation asoline and lectric Vehicle Illustrated Parts List

25 RAR SAT BACK AN SUPPORT STRUCTUR TRANSPORTR 4 ITM PART NO. SCRIPTION Barrel - Plastic Screw, #0 Truss-Head Torx Cap, Corner Seat Support Panel Assembly Seat Back Assembly, White (includes items 6 and 7) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 9 and 0) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, ray (includes items 2 and 3) Cap, Seat Back Vinyl Seat Back-nstd Svc Locknut, /4-20 Hex Whiz Armrest Weldment, Passenger-Side Washer, Lock, xternal-tooth Carriage Bolt, /4-20 X Bolt, 5/6-8 X 0.75 Round-Head Locknut, 5/6-8 Hex Flange Trim, Seat Bottom Rear Trim, Seat Bottom Front Screw, /4-20 X.0 Truss-Head Machine... 4 QTY Note: Sub-components contained in items 8 and are the same as those shown for item 5, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -5

26 Page Transportation asoline and lectric Vehicle Illustrated Parts List

27 HANRAIL, FRONT SAT BACK COVR, AN RAR FLOORMAT TRANSPORTR 4 ITM PART NO. SCRIPTION Screw, 5/6-8 X.00 Hex Cap Handrail Floormat, Rear Cover, Seat Back Support Washer, 5/6 Type A Flat Nut, 5/6-8 Hex Washer, /4 Type A Narrow Flat Locknut, 5/6-8 Nylon Insert Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 4 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -7

28 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

29 FRONT AN CNTR SAT BOTTOMS VILLAR 6 AN 8 ITM PART NO. SCRIPTION Insert - Wood Seat Bottom Assembly, Front, White (includes items 3 through ) Hinge Plate Bumper, Seat, Long... 5 N/A Foam, Seat Vinyl Cover, Seat Bottom, White... 7 N/A Plywood Assy Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Front, Beige (includes items 3 through 2) Hinge Plate Bumper, Seat, Long... 5 N/A Foam, Seat Vinyl Cover, Seat Bottom, Buff... 7 N/A Plywood Assy Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Front, Black (includes items 23 through 3) Hinge Plate Bumper, Seat, Long N/A Foam, Seat Vinyl Cover, Seat Bottom, Black N/A Plywood Assy Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Rear, ray (includes items 33 through 4) Hinge Plate Bumper, Seat, Long N/A Foam, Seat Vinyl Cover, Seat Bottom, ray N/A Plywood Assy Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap... 8 QTY Note: Sub-components contained in items 2, 22, and 32 are the same as those shown for item 2, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -9

30 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

31 ITM PART NO. SCRIPTION SAT BACKS AN ARMRSTS VILLAR 6 AN Screw, /4 X Hex-Head Washer, /4" Type B Flat Screw, /4-20 X.25 Truss-Head Seat Back Assembly, White (includes items 5 and 6) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 8 and 9) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, Beige (includes items and 2) Cap, Seat Back Vinyl Seat Back, Beige Seat Back Assembly, ray (includes items 4 and 5) Cap, Seat Back Vinyl Seat Back-nstd Svc Armrest Weld Asm Front Armrest Mounting Weldment Washer, Lock, xternal-tooth Washer, /4 Type A Narrow Flat Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 6 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -2

32 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

33 FRONT CNTR BOY AN FLOORMAT VILLAR 6 AN 8 ITM PART NO. SCRIPTION Barrel - Plastic Body, Hinge Plate Washer, inch O, Nylon Cup Rear Floormat Limo Body, Beige, Center Body, White, Center Body, ray, Center Body, Red, Center Body, Pacific Blue, Center Body, ark reen, Center Body, Black, Center Body, Classic Blue, Center Body, Burgundy, Center Washer, /4 Type A Narrow Flat Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 0 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -23

34 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

35 SCON CNTR BOY AN FLOORMAT VILLAR 8 ITM PART NO. SCRIPTION Barrel - Plastic Body, Hinge Plate Washer, inch O, Nylon Cup Rear Floormat Limo Body, Beige, Center Body, White, Center Body, ray, Center Body, Red, Center Body, Pacific Blue, Center Body, ark reen, Center Body, Black, Center Body, Classic Blue, Center Body, Burgundy, Center Bumper uard Vinyl Trim Screw, #8-8 x 0.375, Hex-Head Washer Washer, /4 Type A Narrow Flat Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 0 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -25

36 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

37 RAR FORWAR-FACIN SAT BOTTOM VILLAR 6 AN 8 ITM PART NO. SCRIPTION Insert - Wood Seat Bottom Assembly, Rear, White (includes items 3 through 4) Hinge Plate Seat Bumper Seat asket, Short Seat asket, Long... 7 N/A Foam, Seat Vinyl Cover, Seat Bottom, White... 9 N/A Plywood Assy Screw, #2 X.50 Hex, Washer-Head Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Rear, Beige (includes items 6 through 27) Hinge Plate Seat Bumper Seat asket, Short Seat asket, Long N/A Foam, Seat Vinyl Cover, Seat Bottom, Buff N/A Plywood Assy Screw, #2 X.50 Hex, Washer-Head Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap... 8 QTY Note: Sub-components contained in item 5 are the same as those shown for item 2, except for the vinyl seat cover Transportation asoline and lectric Vehicle Illustrated Parts List Page -27

38 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

39 ITM PART NO. SCRIPTION RAR FORWAR-FACIN SAT BOTTOM VILLAR 6 AN 8, CONTINU Insert - Wood Seat Bottom Assembly, Rear, Black (includes items 3 through 4) Hinge Plate Seat Bumper Seat asket, Short Seat asket, Long... 7 N/A Foam, Seat Vinyl Cover, Seat Bottom, Black... 9 N/A Plywood Assy Screw, #2 X.50 Hex, Washer-Head Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Rear, ray (includes items 6 through 27) Hinge Plate Seat Bumper Seat asket, Short Seat asket, Long N/A Foam, Seat Vinyl Cover, Seat Bottom, ray N/A Plywood Assy Screw, #2 X.50 Hex, Washer-Head Seat Support Bracket Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap... 8 QTY Note: Sub-components contained in item 5 are the same as those shown for item 2, except for the vinyl seat cover Transportation asoline and lectric Vehicle Illustrated Parts List Page -29

40 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

41 ITM PART NO. SCRIPTION RAR-FACIN SAT BOTTOM VILLAR VHICLS Bumper, Rubber Insert - Wood Seat Support 4-Passenger Hinge Assembly 4 Passenger (includes items 5 through 0) Hinge Long 4 Passenger Hinge Short 4 Passenger Pin, Hinge, Long, 4-Pass Nut, /4-20 Stainless-Steel Center-Lock Cap Washer, /4 Type A Narrow Flat Rotor Stop, FNR Washer, 5/6 Type B Flat Washer, /4 Flat Seat Bottom Assembly, Buff (includes items 4 through 6)... 4 N/A Foam, Seat Vinyl Cover, Seat Bottom, Buff... 6 N/A Plywood Assy Seat Bottom Assembly, White (includes items 8 through 20)... 8 N/A Foam, Seat Vinyl Cover, Seat Bottom, White N/A Plywood Assy Seat Bottom Assembly, ray (includes items 22 through 24) N/A Foam, Seat Vinyl Cover, Seat Bottom, ray N/A Plywood Assy Seat Bottom Assembly, Black (includes items 26 through 28) N/A Foam, Seat Vinyl Cover, Seat Bottom, Black N/A Plywood Assy Screw, /4-20 X.50 Hex-Head Cap Washer, 5/6 Type A Flat Locknut, 5/6-8 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine Lockwasher, /4 Type A Int.tth Screw, 5/6-8 X.75 Hex-Head Cap... 2 QTY Note: Sub-components contained in items 7, 2, and 25 are the same as those shown for item 3, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -3

42 TRANSPORTR Page Transportation asoline and lectric Vehicle Illustrated Parts List

43 ITM PART NO. SCRIPTION RAR-FACIN SAT BOTTOM TRANSPORTR Insert - Wood Seat Bottom Assembly, Rear, White (includes items 3 through 3) Screw, Hex Washer Head /4-4 X Hinge Plate Strap, Utility Seat Bumper, Seat, Long... 7 N/A Foam, Seat Vinyl Cover, Seat Bottom, White... 9 N/A Plywood Assy Angle Seat Hinge Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap Seat Bottom Assembly, Rear, Black (includes items 5 through 25) Screw, Hex Washer Head /4-4 X Hinge Plate Strap, Utility Seat Bumper, Seat, Long... 9 N/A Foam, Seat Vinyl Cover, Seat Bottom, Black... 2 N/A Plywood Assy Angle Seat Hinge Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap... 4 QTY Note: Sub-components contained in item 4 are the same as those shown for item 2, except for the vinyl seat cover Transportation asoline and lectric Vehicle Illustrated Parts List Page -33

44 TRANSPORTR Page Transportation asoline and lectric Vehicle Illustrated Parts List

45 RAR-FACIN SAT BOTTOM TRANSPORTR 6, CONTINU ITM PART NO. SCRIPTION Insert - Wood Seat Bottom Assembly, Rear, ray (includes items 3 through 3) Screw, Hex Washer Head /4-4 X Hinge Plate Strap, Utility Seat Bumper, Seat, Long... 7 N/A Foam, Seat Vinyl Cover, Seat Bottom, ray... 9 N/A Plywood Assy Angle Seat Hinge Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap **** Seat Bottom Assembly, Rear, Beige (includes items 5 through 25) Screw, Hex Washer Head /4-4 X Hinge Plate Strap, Utility Seat Bumper, Seat, Long... 9 N/A Foam, Seat Vinyl Cover, Seat Bottom, Buff... 2 N/A Plywood Assy Angle Seat Hinge Rivet, 3/6, Stainless-Steel, Pop Washer, #8 Stainless-Steel Flat Screw, /4-20 X 0.75 Hex-Head Cap... 4 QTY **** Special order item available upon request. Note: Sub-components contained in item 4 are the same as those shown for item 2, except for the vinyl seat cover Transportation asoline and lectric Vehicle Illustrated Parts List Page -35

46 Page Transportation asoline and lectric Vehicle Illustrated Parts List

47 RAR-FACIN SAT BACKS AN SUPPORTS S VILLAR 4 ITM PART NO. SCRIPTION Bolt, Hex-Head, 5/6-8 X Seat Back Assy9804-pass' Seat Back Assembly, White w/black Cap Seat Back Assembly, Beige w/black Cap Seat Back Assembly, Black w/black Cap Seat Back Assembly, ray w/black Cap Body Spacer Screw, 5/6-8 X.25 Thrd Frm Screw, /4-20 X 0.75 Hex-Head Cap Washer, 5/6 Type A Flat Locknut, 5/6-8 Nylon Insert... 2 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -37

48 ALTRNAT COLOR RAY 3 2 ALTRNAT COLOR BLACK WHIT Page Transportation asoline and lectric Vehicle Illustrated Parts List

49 ITM PART NO. SCRIPTION CNTR SAT BACK AN SUPPORT STRUCTUR TRANSPORTR Barrel - Plastic Screw, #0 Truss-Head Torx Cap, Corner Seat Support Panel Assembly Seat Back Assembly, White (includes items 6 and 7) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 9 and 0) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, ray (includes items 2 and 3) Cap, Seat Back Vinyl Seat Back-nstd Svc Bracket Seat Back Mount Washer, Lock, xternal-tooth Bolt, 5/6-8 X 0.75 Round-Head Locknut, 5/6-8 Hex Flange Trim, Seat Bottom Rear Trim, Seat Bottom Front Screw, /4-20 X.25 Hex-Head Cap... 4 QTY Note: Sub-components contained in items 8 and are the same as those shown for item 5, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -39

50 Page Transportation asoline and lectric Vehicle Illustrated Parts List

51 RAR-FACIN SAT BACK AN SUPPORT STRUCTUR TRANSPORTR 6 ITM PART NO. SCRIPTION Washer, 3/8 Flat Locknut, #0-32 Nylon Insert Screw, #0-32 X 0.5 Round-Head Screw, #0 Truss-Head Torx Cap, Corner Seat Back Assembly, White (includes items 7 and 8) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 0 and ) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, Beige (includes items 3 and 4) Cap, Seat Back Vinyl Seat Back, Beige Seat Back Assembly, ray (includes items 6 and 7) Cap, Seat Back Vinyl Seat Back-nstd Svc Support Rear Seat Seat Hinge Body Bracket Seat Back Mount Frame Panel Rear Seat Washer, Lock, xternal-tooth Washer, /4 Type A Narrow Flat Screw, /4-20 X.25 Hex-Head Cap Screw, /4-20 X 0.75 Hex-Head Cap Locknut, /4-20 Nylon Insert Locknut, 3/8-6 Hex Bolt, 3/8-6 X.75 Hex... 4 QTY Note: Sub-components contained in items 9, 2, and 5 are the same as those shown for item 6, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -4

52 VILLAR 8 VILLAR Page Transportation asoline and lectric Vehicle Illustrated Parts List

53 RAR SAT BACKS AN FORWAR-FACIN ARMRSTS VILLAR 6 AN 8 ITM PART NO. SCRIPTION Bolt, Hex-Head, 5/6-8 X Screw, /4 X Hex-Head Screw, /4-20 X.25 Truss-Head Seat Back Assembly, White (includes items 5 and 6) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 8 and 9) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, Beige (includes items and 2) Cap, Seat Back Vinyl Seat Back, Beige Seat Back Assembly, ray (includes items 4 and 5) Cap, Seat Back Vinyl Seat Back-nstd Svc Armrest Mounting Weldment Body Spacer Armrest Weldment Rear Screw, 5/6-8 X.25 Thrd Frm Screw, /4-20 X 0.75 Hex-Head Cap Washer, 5/6 Type A Flat Washer, /4 Type A Narrow Flat Lockwasher, /4 Split Locknut, 5/6-8 Nylon Insert Locknut, /4-20 Nylon Insert... 4 QTY Note: Sub-components contained in items 7, 0, and 3 are the same as those shown for item 4, except for the vinyl seat covers Transportation asoline and lectric Vehicle Illustrated Parts List Page -43

54 Page Transportation asoline and lectric Vehicle Illustrated Parts List

55 RAR-FACIN SAT BACKS AN SUPPORTS VILLAR 6 AN VILLAR 8 ITM PART NO. SCRIPTION Seat Back Assembly, White (includes items 2 and 3) Cap, Seat Back Vinyl Seat Back, White Seat Back Assembly, Black (includes items 5 and 6) Cap, Seat Back Vinyl Seat Back, Black Seat Back Assembly, Beige (includes items 8 and 9) Cap, Seat Back Vinyl Seat Back, Beige Seat Back Assembly, ray (includes items and 2) Cap, Seat Back Vinyl Seat Back-nstd Svc Body Spacer Screw, 5/6-8 X.25 Thrd Frm Screw, 5/6-8 X.25 Hex-Head Cap Washer, 5/6 Type A Flat Screw, /4-20 X.0 Hex-Head Cap Washer, /4 Type A Narrow Flat Lockwasher, /4 Split Locknut, 5/6-8 Nylon Insert... 2 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -45

56 Page Transportation asoline and lectric Vehicle Illustrated Parts List

57 RAR BOY AN FNRS ASOLIN S VILLAR 4 ITM PART NO. SCRIPTION Barrel - Plastic Body Kick Plate Body, Hinge Plate Bumper, Side Trim Washer, /4" Type B Flat Bag Rest Mat Body, Beige, TPO, Rear Body, White, TPO, Rear Body, ray, TPO, Rear Body, Red, TPO, Rear Body, Pacific Blue (Royal Blue), TPO, Rear Body, ark reen, TPO, Rear Body, Black, TPO, Rear Body, Classic Blue, (Navy) TPO, Rear Body, Burgundy, TPO, Rear Body Support Weldment Body Keeper Clip Fender, Inner Screw, #8-8 x 0.375, Hex-Head Washer Screw, /4-20 X.0 Hex-Head Cap Washer, /4 Type A Narrow Flat Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 8 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -47

58 Page Transportation asoline and lectric Vehicle Illustrated Parts List

59 ITM PART NO. SCRIPTION RAR ACCSS OOR 0328 Kit, Access oor Black (includes items 2 through 7) Washer, inch O, Nylon Cup Molded Access oor Black Plug, Button N/A Instruction Sheet Access oor Nut, /4-20 Blind Screw, /4-20 X.0 Truss-Head Machine... 2 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -49

60 Page Transportation asoline and lectric Vehicle Illustrated Parts List

61 RAR BOY AN FNRS LCTRIC S VILLAR 4 ITM PART NO. SCRIPTION Barrel - Plastic Body Kick Plate Bolt, /4-20 X 2.75 Hex-Head Body, Hinge Plate Bumper, Side Trim Washer, /4" Type B Flat Bag Rest Mat Body, Beige, TPO, Rear Body, White, TPO, Rear Body, ray, TPO, Rear Body, Red, TPO, Rear Body, Pacific Blue (Royal Blue), TPO, Rear Body, ark reen, TPO, Rear Body, Black, TPO, Rear Body, Classic Blue, TPO, Rear Body, Burgundy, TPO, Rear Body Support Weldment Body Keeper Clip Spacer,.88-inch Spacer, 0.5-inch Fender, Inner Screw, #8-8 x 0.375, Hex-Head Washer Washer, /4 Type A Narrow Flat Screw, /4-20 X.25 Hex-Head Cap Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 8 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -5

62 Page Transportation asoline and lectric Vehicle Illustrated Parts List

63 ITM PART NO. SCRIPTION RAR BOY TRIM TRANSPORTR 4 AN Screw, /4 X Hex-Head Washer, /4" Type B Flat Tailskirt Rear Fender Kit, Rear Bumper (includes items 6 through ) Washer, 5/6 Flat Bumper, Rear Plate, Bumper Mounting, Short Plate, Bumper Mounting, Long Bolt, 3/8 Shoulder Locknut, 5/6-8 Nylon Insert Washer, /4 Type A Narrow Flat Screw, /4-20 X 0.75 Hex-Head Cap Locknut, /4-20 Nylon Insert... 8 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -53

64 Page Transportation asoline and lectric Vehicle Illustrated Parts List

65 ITM PART NO. SCRIPTION RAR BOY AN FNR VILLAR 6 AN Barrel - Plastic Body Kick Plate Body, Hinge Plate Washer, /4" Type B Flat Bag Rest Mat Body Support Weldment Body, Beige, TPO, Rear Body, White, TPO, Rear Body, ray, TPO, Rear Body, Red, TPO, Rear Body, Royal Blue, TPO, Rear Body, ark reen, TPO, Rear Body, Black, TPO, Rear Body, Classic Blue, TPO, Rear Body, Burgundy, TPO, Rear Body Keeper Clip Fender, Inner Screw, #8-8 x 0.375, Hex-Head Washer Washer, /4 Type A Narrow Flat Screw, /4-20 X 0.75 Hex-Head Cap Locknut, /4-20 Nylon Insert Screw, /4-20 X.0 Truss-Head Machine... 8 QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -55

66 Page Transportation asoline and lectric Vehicle Illustrated Parts List

67 ITM PART NO. SCRIPTION QTY HAT SHIL ASOLIN VILLAR 6 AN Shield, Heat Transportation asoline and lectric Vehicle Illustrated Parts List Page -57

68 Page Transportation asoline and lectric Vehicle Illustrated Parts List

69 ITM PART NO. SCRIPTION BATTRY INSULATOR LCTRIC VILLAR 6 AN Rivet, 5/32 Aluminum Pop Battery Insulator... QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -59

70 Page Transportation asoline and lectric Vehicle Illustrated Parts List

71 BATTRY INSULATOR LCTRIC TRANSPORTR VHICLS ITM PART NO. SCRIPTION Rivet, 5/32 Aluminum Pop Battery Insulator... QTY Transportation asoline and lectric Vehicle Illustrated Parts List Page -6

72 Page Transportation asoline and lectric Vehicle Illustrated Parts List

73 ITM PART NO. SCRIPTION RAR CARO B TRANSPORTR Bumper, Rubber Bushing, Steel Bolt, /4-20 X 4.00 Hex Head Shim, Tilt Bed Pivot Bushing, Urethane Flat Bed Assembly (includes items 7 through 2) Bolt, Carriage, 5/6-8 X Tape, Vinyl Foam /8" x 3/4" *... 9 N/A Plate, Floor, Carryall Flat bed... 0 N/A Frame Assembly, Tilt Bed Screw, 5/6-8 X 0.88 Torx Truss-Head Locknut, 5/6-8 Nylon Insert Bed Seal xtra, Bracket, Hinge, Bed /8-6 X 3.5 Carr Blt r5 Zn Washer, /4 Type A Narrow Flat Rivet, 3/6 X 0.325, Pop Locknut, /4-20 Nylon Insert Locknut, 3/8-6 Hex Screw, 3/8-6 X Hex Cap... 2 QTY * Note: Item not shown Transportation asoline and lectric Vehicle Illustrated Parts List Page -63

74 Page Transportation asoline and lectric Vehicle Illustrated Parts List

75 ITM PART NO. SCRIPTION STAK SI TRANSPORTR Stake Side Kit (includes items 2 through 29) Screw, 5/6-8 X.00 Hex Cap Pin, hinge Stake Side, river-side (includes items 5 through 9) Stake Side Hinge Locknut, /4-20 impled Washer, /4 Type A Narrow Flat Screw, /4-20 X 2.00 Hex-Head Cap Screw, /4-20 X.25 Hex-Head Cap Stake Side, Passenger-Side (includes items through 5) Stake Side Hinge Locknut, /4-20 impled Washer, /4 Type A Narrow Flat Screw, /4-20 X 2.00 Hex-Head Cap Screw, /4-20 X.25 Hex-Head Cap Stake Side, Front (includes items 7 through 23) ecal, Bed Load Warning Stake Side Hinge Screw, #2-4 X N/A Plate, Bed Load ecal Locknut, /4-20 impled Washer, /4 Type A Narrow Flat Screw, /4-20 X.25 Hex-Head Cap Stake Side, Rear (includes items 25 through 28) Stake Side Hinge Locknut, /4-20 impled Washer, /4 Type A Narrow Flat Screw, /4-20 X.25 Hex-Head Cap Bracket, Stake Side... 6 QTY Note: Items 9 and 20 are not shown Transportation asoline and lectric Vehicle Illustrated Parts List Page -65