IRN H 2S C.C.N. : DATE : APRIL 2005 REV. : B PARTS CATALOGUE LISTA DE REPUESTOS LISTA DE PEÇAS

Size: px

Start display at page:

Download "IRN H 2S C.C.N. : DATE : APRIL 2005 REV. : B PARTS CATALOGUE LISTA DE REPUESTOS LISTA DE PEÇAS"

Lewis Pierce
6 years ago
Views:

1 TM en PARTS CATALOGUE es LISTA DE REPUESTOS pt LISTA DE PEÇAS C.C.N. : DATE : APRIL 2005 REV. : B

3 CONTENTS Section Description Page Section Description Page 1.0 Abbreviations & symbols General information Recommended parts Enclosure Motor / Airend assembly Air Intake system Package Air Intake Cooling system Oil Piping Air Piping Cooling Water Piping W/C Regulation system Separation system Electrical system Literature CCN index 28 1

4 1.0 ABBREVIATIONS & SYMBOLS >#### Up to Serial No. #### > From Serial No. #### Contact Ingersoll Rand for Serial No. * Not illustrated Option NR Not required AR As required SM Sitemaster/Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T.E.F.C. Totally enclosed fan cooled motor (IP54) O.D.P. Open drip proof motor T.E.T.C. Totally enclosed tube cooled motor E.S.A. European served area D.S.A. Davidson served area cs da de el en es et fi fr hu it lt lv mt nl no pl pt sk sl sv zh Czech Danish German Greek English Spanish Estonian Finnish French Hungarian Italian Lithuanian Latvian, Lettish Maltese Dutch Norwegian Polish Portuguese Slovak Slovenian Swedish Chinese 2

5 2.0 GENERAL INFORMATION General This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identifying and ordering parts for the machine. All of the parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment. Ingersoll Rand Company service facilities and parts are available worldwide. There are Ingersoll Rand Company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll Rand Company, Limited. There are also Ingersoll Rand Company subsidiaries and authorized distributors located in the principle cities throughout the world. How to use this parts manual 1. Locate the desired illustration. 2. Locate the part on the illustration by visual identification and note the reference number. 3. Find the reference number on the tabulated page, along with the Part Number and Description. How to order parts In order that all avoidable errors be eliminated when ordering parts, please specify the following: Description The illustrated parts breakdown identifies the various assemblies, sub assemblies and detailed parts which make up this machine. A series of illustrations show each part clearly and in it s correct location relative to the other parts in the illustration. Each part in an illustration is referenced with a number. The number, description and quantity needed per assembly are listed in numerical order on the following pages. 1. The model number of the unit as shown on the Compressor Data Plate 2. The serial number of the unit as shown on the Compressor Data Plate 3. The number of this manual 4. The part number, description and quantity needed exactly as listed 5. The motor type, serial number and part number 3

6 3.0 RECOMMENDED PARTS TWO STAGE KITS VALVES Start Up Kit (Americas) 2 Filter, coolant 5gal ULTRA COOLANT Start Up Kit (Europe / Africa) (Asia) 2 Filter, coolant 25l ULTRA COOLANT KIT 4000 HOURS 1 Element, air filter 4 Filter, coolant 1 Element, separator 4 PDM Filter Valve, minimum pressure Valve, blowdown Valve, anti condensation Valve, oil stop Valve, relief ASME Valve, relief ASME Interstage Valve, drain Valve, check Valve, thermostatic Orifice / filter scavenge Valve 1 ULTRA COOLANT test kit PM KIT 8000 HOURS CONSUMABLES 1 Valve, oil stop 2 Valve, blowdown 1 Valve, anti condensation Filter, ULTRA COOLANT Element, air filter Element (Primary) (High dust) HOSES Hose, cooler inlet AC Hose, cooler out AC N75K N110K, N100H N150H Hose, cooler inlet WC Hose, cooler out WC Hose, blowdown LUBRICANT Element (Secondary) (High dust) Element, separator PDM Filter l ULTRA COOLANT l ULTRA COOLANT l ULTRA COOLANT DIAGNOSTIC ULTRA COOLANT check kit (Europe / Africa) ULTRA COOLANT test kit (Americas) ULTRA COOLANT test kit (Asia) gal ULTRA COOLANT gal ULTRA COOLANT PAINT AIREND Airend Kit Seal replacement Touch up paint, spray can, beige Touch up paint, spray can, black 4

7 3.0 PIEZAS RECOMENDADAS BIETÁPICO Elemento ccn Cantidad Descripción Elemento ccn Cantidad Descripción KITS VALVULAS Kit de arranque (Toda América) 2 Filtro del refrigerante 5gal ULTRA COOLANT Kit de arranque (Europa / Africa) (Asia) 2 Filtro del refrigerante 25l ULTRA COOLANT KIT DE 4000 HORAS 1 Elemento filtro de aire 4 Filtro del refrigerante 1 Elemento separador 4 PDM Filtro Válvula de presión mínima Válvula de purga Válvula contra la condensación Valvula solenoi de Válvula de desahogo ASME Válvula de desahogo ASME Interstage Válvula de vaciado Válvula antirretorno Válvula termostática Orificio, barrido Válvula 1 Kit de prueba del ULTRA COOLANT PM KIT DE 8000 HORAS CONSUMIBLES 1 Valvula solenoi de 2 Válvula de purga 1 Válvula contra la condensación Filtro, ULTRA COOLANT Elemento filtro de aire Elemento (primario) (Alta resistencia al polvo). MANGUITOS Manguito entrada refrigerador AC Manguito salida refrigerador AC N75K N110K, N100H N150H Manguito entrada refrigerador WC Manguito salida refrigerador WC Manguito de purga LUBRICANTE Elemento (secundario) (Alta resistencia al polvo) Elemento separador PDM Filtro l ULTRA COOLANT l ULTRA COOLANT l ULTRA COOLANT DIAGNOSTICO Kit de verificación del ULTRA COOLANT (Europa / Africa) Kit de prueba del ULTRA COOLANT (Toda América) Kit de prueba del ULTRA COOLANT (Asia) gal ULTRA COOLANT gal ULTRA COOLANT AIREND Airend Kit Junta de repuesto PINTURA Bote aerosol de pintura para retocar, beige Bote aerosol de pintura para retocar, negro. 5

8 3.0 PEÇAS RECOMENDADAS DOIS ANDARES Item ccn Qtd. Descrição Item ccn Qtd. Descrição KITS VÁLVULAS Kit de arranque (Américas) 2 Filtro, refrigerante 5gal ULTRA COOLANT Kit de arranque (Europa/África) (Ásia) 2 Filtro, refrigerante 25l KIT 4000 ULTRA COOLANT 1 Elemento de filtro de ar 4 Filtro, refrigerante 1 Elemento, separador 4 PDM Filtro Válvula de pressão minima Válvula de descarga Válvula anti condensação Válvula de solenóide de Válvula de descarga ASME Válvula de descarga ASME Interstage Válvula de purga Válvula de retenção Válvula termostática Orifício, expulsão Válvula 1 Kit teste do ULTRA COOLANT CONSUMÍVEIS PM KIT Válvula de solenóide de 2 Válvula de descarga 1 Válvula anti condensação Filtro de ULTRA COOLANT Elemento de filtro de ar Elemento (Primário) (resistente a alta poeira) MANGUEIRAS Mangueira, entrada do refrigerador AC Mangueira, saída do refrigerador AC N75K N110K, N100H N150H Mangueira, entrada do refrigerador WC Mangueira, saída do refrigerador WC Mangueira, descarga Elemento (Secundário) (resistente a alta poeira) Elemento, separador PDM Filtro LUBRIFICANTE l ULTRA COOLANT l ULTRA COOLANT l ULTRA COOLANT DIAGNÓSTICO Kit de verificação do ULTRA COOLANT (Europa/África) Kit teste do ULTRA COOLANT (Américas) Kit teste do ULTRA COOLANT (Ásia) gal ULTRA COOLANT gal ULTRA COOLANT AIREND Airend Kit Substituição de vedante PINTURA Tinta de retoque, lata tinta de pulverizar, bege Tinta de retoque, lata tinta de pulverizar, preto 6

9 4.0 ENCLOSURE A/C Panel, Intake Grill, with foam Support Support Panel, with foam Panel, with foam Panel, with foam Panel, with foam Support Panel, with foam Grille Corner, with foam Panel, with foam Plate, cover Base Support Corner, with foam Latch Cover Cabinet Panel, with foam Support Support Panel, with foam AR Screw AR Clip, retaining Support Support Support Support Support Screw Screw AR Screw Plate AR Pin, locating Support 7

10 4.0 ENCLOSURE W/C Panel, Intake Grill, with foam Support Support Panel, with foam Panel, with foam Panel, with foam Panel, with foam Support Panel, with foam Grille Corner, with foam Panel, with foam Plate, coupling W/C Base Support Corner, with foam Latch Cover Cabinet Panel, with foam Support Support Panel, with foam AR Screw AR Clip, retaining Support Support Support Support Support Screw Screw AR Screw Plate AR Pin, locating Support Support, moisture separator

11 5.0 MOTOR / AIREND ASSEMBLY Motor Mount Nut Screw Screw Screw Support Assembly, airend Mount, shock Screw Support 9

12 5.0 MOTOR / AIREND ASSEMBLY 1 x 1 Motor Screw Gasket Gearcase Bolt Pin, locating O Ring Plate, retaining Screw, caphead Plate, retaining Screw, caphead Ring, locking Ring, locking Gear set Spacer Spacer Plate, retaining Screw Spacer Housing Seal Screw Seal Pin, locating Breather Pin, locating O Ring O Ring O Ring Key Plug x Furnish the motor part number (stamped on the motor nameplate) when ordering a replacement. xx The gearset part number is located on the gearcase. 10

13 6.0 AIR INTAKE SYSTEM Adapter Screw Sealant, gasket adhesive Lockwasher Gasket Nut, wing Plate Rod Washer Washer, Rubber Filter, air 11

14 7.0 PACKAGE AIR INTAKE SYSTEM A/C Support Support Support Support Support Support Baffle Baffle Baffle Support Plate Plate Retainer Support Panel AR Screw 12

15 8.0 COOLING SYSTEM A/C Support Screw Support Screw Motor, fan Screw Nut Washer Guard AR Screw Fan Orifice AR Screw Cooler, oil Support Cover Support Support Support Support Support AR Washer Nut 13

16 8.0 COOLING SYSTEM W/C Support Nut Nut Screw Motor, fan Screw Screw Guard Screw Washer Fan Orifice Support Support Support Elbow, conduit Aftercooler Screw Nut Cooler, oil 14

17 9.0 OIL PIPING A/C Elbow Tube assembly Connector Valve Manifold Tube assembly Manifold Valve Adaptor Filter assembly 10a Element, filter Elbow Hose assembly Element, thermostatic valve O Ring O Ring Valve Tube assembly Connector Manifold Hose assembly Elbow Tube assembly Elbow Switch, differential pressure Screw Connector Tube assembly Elbow Bracket Screw Screw Nozzle, oil injection 15

18 9.0 OIL PIPING W/C Elbow Tube assembly Connector Valve Manifold Tube assembly Manifold Valve Adaptor Filter assembly 10a Element, filter Elbow Hose assembly Element, thermostatic valve O Ring O Ring Valve Tube assembly Connector Tee Hose assembly Elbow Tube assembly Elbow Switch, differential pressure Screw Connector Tube assembly Elbow Bracket Screw Screw Nozzle, oil injection 16

19 10.0 AIR PIPING / MOISTURE SEPARATOR / AFTERCOOLER A/C Bushing, reducer Connector Connector Coupling Elbow Elbow Element Flange Gasket Gasket Gasket Nut Nut Pipe Plug Plug Screw Screw Screw Screw Screw Shell Support Support Tube Tube Tube U bolt Valve 17

20 10.0 AIR PIPING / MOISTURE SEPARATOR / AFTERCOOLER A/C Valve, ball Lockwasher Screw Aftercooler Gasket Nut Screw Screw Tube Lockwasher Connector Tubing O ring 18

21 10.0 AIR PIPING / MOISTURE SEPARATOR / AFTERCOOLER W/C Tube assembly Gasket Screw Lockwasher O Ring Tube assembly Screw Gasket Element Tee Tube, Teflon 0.25 OD Plug Shell Plug Gasket Tube Plate Screw Nut Flange Screw Screw O Ring Sensor, temperature Connector Tube, Teflon 0.50 OD Connector Elbow Valve Screw Tube, Teflon OD Coupling Valve, ball Connector 19

22 11.0 COOLING WATER PIPING W/C Plug Plate Screw Nipple Valve Tee Connector Coupling Nipple Flange Gasket Nut Lockwasher Screw Connector Tube assembly Elbow Tube assembly Elbow Connector Tube assembly Tee Elbow Tube assembly Elbow Valve Nipple Bushing Valve 20

23 12.0 REGULATION SYSTEM Switch, vacuum Adaptor Tube (Teflon) Adaptor Transducer, pressure Cable Tube (Teflon) Elbow Tube (Teflon) Tube (Teflon) Tube (Teflon) Elbow Connector Connector, bulkhead * Sensor, temperature * O ring 21

24 13.0 SEPARATION SYSTEM Valve, blowdown Elbow Hose assembly Tube assembly Elbow Tee Connector Bracket Bushing, reducer Connector Hose assembly Mount, separator tank Manifold Nut Relief valve Screw Screw Washer Nut Screw Elbow Valve, ball Plug Valve, check Gasket 22

25 13.0 SEPARATION SYSTEM Tube assembly Screw Screw Gasket Nut Sight glass Plug Adapter, thermocouple Tube assembly Orifice, scavenge Clamp Screw Tube assembly Elbow Valve, minimum pressure Nut Stud O Ring Tank, separator Element, separator 23

26 14.0 ELECTRICAL SYSTEM A/C Cabinet, starter Pin, hinge Hinge AR Gland, cable Controller, INTELLISYS Drive assembly T Radio Frequency Interference Filter Drive assembly 11 1 Bracket, transducer Backplate Backplate Choke DC Heater Plate, cover Plate, cover Plate, cover Plate, cover Filter, air AR Seal 22 1 Door 23 1 Door Latch Key Screw Washer Switch, emergency stop Gasket 24

27 14.0 ELECTRICAL SYSTEM W/C Cabinet, starter Pin, hinge Hinge AR Gland, cable Controller, INTELLISYS Drive assembly T Radio Frequency Interference Filter Plate, cover 11 1 Bracket, transducer Backplate Backplate Choke DC Heater Plate, cover Plate, cover Plate, cover Plate, cover Filter, air AR Seal 22 1 Door 23 1 Door Latch Key Screw Washer Switch, emergency stop Gasket 25

28 14.0 ELECTRICAL SYSTEM Backplate Radio Frequency Interference Filter RFI Circuit board PSU Spacer Contactor K1, K Terminal, contact block Terminal, contact block Terminal, earth EB Circuit breaker MCB Circuit breaker MCB Stop Panduit, 360mm long, 280mm long Thermostat TH Terminal, earth EB Terminal, contact block Backplate Rail, DIN 425mm long Contactor KM Panduit, 800mm long Panduit, 400mm long Transformer T Contactor KM Breaker, motor starter MMS Circuit breaker MCB Circuit breaker MCB Circuit breaker MCB Circuit breaker MCB Stop Rail, DIN 360mm long 26

29 15.0 LITERATURE * Manual, Operation and Maintenance US English * Manual, Parts catalog US English * Manual, Operation and Maintenance US Portuguese * Manual, Parts catalog US Portuguese * Manual, Operation and Maintenance US Spanish * Manual, Parts catalog US Spanish 27

30 16.0 CCN INDEX CCN & PAGE CCN & PAGE CCN & PAGE CCN & PAGE CCN & PAGE CCN & PAGE , 15, , , , , 7, , , , 24, , 15, 16, , 15, , 15, , , , 24, , , , , 7, , , , , , , , 18, , 18, , , , 4, , 15, , 24, , , 24, , , 15, , 15, , , , , , , 24, , , , 7, , , , , , , , , , , , , , , 24, , 7, 8, 24, , 7, , 7, , 7, , 7, , 7, , 7, , 7, , 7, , , 7, , 7, , 24, , 17, , , 24, , , , , , , , , 15, , , , , , , , , , , 7, , , 24, , , , , , , , , 14, 15, 16, 17, , 13, , , 19, , , 7, 8, 17, 24, , , 7, 8, 12, 13, , 13, 14, , 7, , 7, , 15, , 7, , , 17, , 17, , 17, 19, , , 9, 13, , 7, 8, , 15, , , , , , , , , , , , 15, , , 15, , , , 15, , , 15, , , 17, 18, , , , , , , , 15, , , 15, , , , , , 8, , , 17, , , 17, , , , , , , , , 7, , 17, 19, , 17, , , , , 15, , 19, , , , , , 7, , , , , , , , , , 24, , , , , , , 15, , 17, , 17, , , , 17, , , 18, , 17, , , 15, , 17, , , , 24, , , , , , 24, , 24, , 24, , , , , , , , 15, , , , , 7, , , , , 7, , 7, , , , 7, , , , , , , , , , , , 7, , , , , , 24, , 24, , 24, , 24, , 15, , 18, , , , , , , , , , , , , , , , , , , 24, , 13, 14, , , , , , 24, , , 19, , , 7, , , 7, , , , , 7, , 17, , 7, , , 15, , , , 9, 22

31 16.0 CCN INDEX CCN & PAGE CCN & PAGE CCN & PAGE CCN & PAGE CCN & PAGE CCN & PAGE , 17, , 18, , 9, , , , , 13, , 18, , , , , , 13, , , , , , 17, , , , , 15, , , 15, , , 17, , , , , , 20, , , , , , , , 15, , , 17, , , , 17, , , , , 23 29

60Hz UP6 15, UP6 20, UP6 25, UP6 30

60Hz UP6 15, UP6 20, UP6 25, UP6 30 en fr pt es PARTS CATALOGUE CATALOGUE DE PIÈCES DÉTACHÉES LISTA DE PEÇAS LISTA DE REPUESTOS zh C.C.N : 80445166 REV. : A DATE : OCTOBER 2008 CONTENTS Page T N o Page