AKRON 3SECTION DRAINAGE Models 8241,8242. AKRON 5SECTION DRAINAGE Models 8251,8252 SERVICE MANUAL
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1 AKRON 3SECTION DRAINAGE Models 8241,8242 AKRON 5SECTION DRAINAGE Models 8251,8252 SERVICE MANUAL
2 General Maintenance including Gas Strut It is recommended that the following checks and adjustments are carried out at minimum of twice a year and more frequently if the couch is in constant use. The framework of the couch is of steel construction and coated with an epoxy paint finish. This is resistant to most cleaning substances. The major pivot points need to be lubricated sparingly with oil. Care should be taken to keep oil away from the upholstery. All nuts should be checked and tightened where necessary. Care should be taken not to over tighten the nuts on the pivot points as this may cause them to bind. Air tubes should be checked to ensure that they are not pinched. Disconnect the mains supply and check the following; NOTE - all electrical checks should be carried out by a suitably qualified person. Electric cables and mains plug should be inspected for damage and replaced where necessary. In addition, electrical safety checks for earth continuity (class I equipment only) and earth leakage checks should also be carried out. The correct value fuse of 5 amps and ASTA approved to BS1362 MUST be used. The upholstered top is manufactured using fire retardant vinyl. This tends to go brittle if oil or grease (including body oils) are left on it. The upholstery should be cleaned with warm soapy water after use. The use of detergents is not recommended although a suitable sterilization fluid is acceptable. Use of a couch cover or towel will help prolong the life of the upholstery. Woodscrews, used to secure the upholstery, should be checked and tightened or replaced where necessary. The hinge pins on the head and foot sections should be checked to ensure that they have not moved within the hinge tubes. If the pin protrudes, a heavy tap with a hammer should be required to relocate it. If the pin moves easily, the knurling may be insufficient to hold the hinge pin in place and a new pin must be fitted. Page 1
3 General Maintenance including Gas Strut (continued). Gas strut controls should be checked for a small amount of clearance between the operating flap and the release pin, throughout the range of movement. Should clearance be inadequate, or the top sinks whilst in use, the following adjustment should be made; firmly grasp the body of the strut and rotate in an anti clockwise direction. Check for clearance and repeat as necessary. Should the gas strut fail to operate, refer to the above adjustment but rotate in a clockwise direction. Manufacturers Details Huntleigh Akron 1 Farthing Road Ipswich Suffolk IP1 5AP England Tel. (0) Fax. (0) Huntleigh Akron T/A a Division of Huntleigh Nesbit Evans Limited A Member of the Huntleigh Technology PLC Group of Companies Huntleigh Technology PLC 1999 Page 2
4 Revision History DOCUMENT ISSUE DCN No. SIGNED DATE All Pages 1 ~ Paula Hammond A0152Z 2A0160Z 2A0201Z Paula Hammond A0230Z Paula Hammond A0152Z 2B0159Z 2A0160Z 2B0162Z 4 914/916 Gary Mullenger N0103Z Gary Mullenger A0201Z Jason Barker Page 3
5 PARTS LIST STANDARD BASE ASSEMBLY 2A0201Z Issue 14 Reference Description Quantity Part 1 H Section 2 3A0104Z 2 2 Link Bar 2 3A0107Z 1 3 Base Frame 1 3A0201Z 3 4 Long Wheel Plunger 2 3A9405Z 1 5 Short Wheel Plunger 2 3A9406Z 0 6 Wheel Cam 2 3E0112Z 2 7 Pivot Rod 2 3G0117Z 1 8 3" Castor 4 5H0402A 0 9 M10 x 20mm Socket Head Set Screw 4 5J8058R mm Flat Starlock 8 5L3304Z 0 11 M10 Half Nut 1 5L3319A 0 12 M10 Spring Washer 4 5L3351K 0 13 M10 Flat Washer 4 5L3362K 0 Issue Status 14 1 / 4 " x 1" Seloc Pin 4 5M0408C x 19 Spring Ring 4 5M4296S / 2 " x 3 / 4 " x 16G Insert 8 5N1107E / 2 " x 1 1 / 2 " x 12G Insert 8 5N1111C mm x 40mm Moulded End Cap 4 5N3737M mm x 40mm x 2.5mm Insert 1 5N3737V mm x 40mm x 2-4mm End Cap 7 5N3737Y mm Foot Adjusting Stud 1 5N3782U mm x 50mm x 2-4mm End Cap 2 5N4939Y 0 23 Bronze Flanged Bush 12 5P8000Z 0 24 Nylon Foot Lever 4 5T0028Z 1 25 Pedal Rubber 4 5T3200Z 0 26 Huntleigh Akron Label 1 5U1006Z 2 27 Pedal Sticker 4 5U1066Z 1 Issue Date 3/97 3/98 9/98 2/99 11/00 E.C.N
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7 PARTS LIST STANDARD FBS SYSTEM 2A0230Z Issue 02 Reference Description Quantity Part 1 Mechanism Holder 1 3A0231Z 0 2 Sleeve Pivot Mount Bracket 2 3A0232Z 1 3 LHS Push Pull Assembly 1 3A0233Z 0 4 RHS Push Pull Assembly 1 3A0234Z 0 5 Adjusting Stud 2 3F0230Z 0 6 Hanning Handswitch 2 5F2100Z 0 7 Hanning Round Air Pipe 0.7 5F7000Z 0 8 Air Tube Connector 1 5F7200Z 0 9 Mechanism Spring 2 5G6000Z 0 10 M6 x 6mm Grub Screw 4 5J7653Z 0 11 M8 x 10mm Grub Screw 2 5J7855Z 0 12 M8 x 25mm Hex Set Screw 2 5J7859N 0 13 M8 Full Nut 6 5L3119B 0 14 M8 Nyloc Nut 4 5L3119C 0 15 M8 Flat Washer 10 5L3162K 0 16 M8 Nut Cap 4 5N0028X 0 Issue Status 17 7 / 8 " x 16G Round Insert 4 5N9208M 0 18 Large Curly Wrap S0327Z 0 19 Mechanism Guard 1 5T0047Z 0 20 Raise/Lower Sticker 6 5U1095Z 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2A0230Z.DOC 25 th March 1999
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9 PARTS LIST 230V HANNING KIT 2B0159Z Issue 12 Reference Description Quantity Part 1 Front Mounting Bracket 1 3A0130Z 1 2 Rear Mounting Bracket 1 3A0131Z 1 3 Hanning Ram 230V (Type V) 1 5F0601Z 0 4 Hanning Mains Lead (4 metres) 1 5F6000Z 0 5 Hanning Plug Rubber 1 5F6100Z 0 6 Hanning Ram Plug 1 5F6200Z 0 7 M8 x 70mm Hex Bolt 2 5J7868A 0 8 M10 x 65mm Hex Bolt 2 5J8067A 0 9 M12 x 50mm Hex Bolt 2 5J8264A 0 10 M8 Nyloc Nut 2 5L3119C 0 11 M8 Flat Washer 4 5L3162K 0 12 M10 Nyloc Nut 2 5L3319C 0 13 M10 Flat Washer 2 5L3362K 0 14 M12 Nyloc Nut 2 5L3519C 0 Issue Status 15 3 / 16 " x 1 / 2 " Pop Rivet 3 5M0304G 0 16 M10 Nut Cap 2 5N0029X 0 17 M12 Nut Cap 2 5N0030X 0 18 M5 Screw Mounted Tyrap 3 5S0322Z 0 19 Serial Label Issue Date 10/96 03/98 11/99 E.C.N
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11 PARTS LIST 115V HANNING KIT 2B0162Z Issue 11 Reference Description Quantity Part 1 Front Mounting Bracket 1 3A0130Z 1 2 Rear Mounting Bracket 1 3A0131Z 1 3 Hanning Ram 115V (Type V) 1 5F0502Z 0 4 Hanning Mains Lead (4 metres) 1 5F6000Z 0 5 Hanning Plug Rubber 1 5F6100Z 0 6 Hanning Ram Plug 1 5F6200Z 0 7 M8 x 70mm Hex Bolt 2 5J7868A 0 8 M10 x 65mm Hex Bolt 2 5J8067A 0 9 M12 x 50mm Hex Bolt 2 5J8264A 0 10 M8 Nyloc Nut 2 5L3119C 0 11 M8 Flat Washer 4 5L3162K 0 12 M10 Nyloc Nut 2 5L3319C 0 13 M10 Flat Washer 2 5L3362K 0 14 M12 Nyloc Nut 2 5L3519C 0 Issue Status 15 3 / 16 " x 1 / 2 " Pop Rivet 3 5M0304G 0 16 M10 Nut Cap 2 5N0029X 0 17 M12 Nut Cap 2 5N0030X 0 18 M5 Screw Mounted Tyrap 3 5S0322Z 0 19 Serial Label Issue Date 10/96 3/98 11/99 E.C.N
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13 PARTS LIST 115V HANNING KIT (UL SPECIFICATION) 2B0163Z Issue 02 Reference Description Quantity Part 1 UL Junction Box 1 2Z3000Z 0 2 Front Mounting Bracket 1 3A0130Z 1 3 Rear Mounting Bracket 1 3A0131Z 1 4 Hanning Ram 115V (Type V) 1 5F0502Z 0 5 M8 x 70mm Hex Bolt 2 5J7868A 0 6 M10 x 65mm Hex Bolt 2 5J8067A 0 7 M12 x 50mm Hex Bolt 2 5J8264A 0 8 M8 Nyloc Nut 2 5L3119C 0 9 M8 Flat Washer 4 5L3162K 0 10 M10 Nyloc Nut 2 5L3319C 0 11 M10 Flat Washer 4 5L3362K 0 12 M12 Nyloc Nut 2 5L3519C 0 Issue Status 13 3 / 16 " x 1 / 2 " Pop Rivet 3 5M0304G 0 14 M10 Nut Cap 2 5N0029X 0 15 M12 Nut Cap 2 5N0030X 0 16 M5 Screw Mounted Tyrap 3 5S0322Z 0 17 Serial Label \\MAIN_SERVER\WORKDOCS\P-LIST\2B0163Z.DOC 4th August 1998
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15 PARTS LIST HANNING SINGLE HANDSWITCH ASSEMBLY 2Z0300Z Issue 03 Reference Description Quantity Part 1 Handswitch 1 5F2100Z 0 2 Large Curly Wrap S0327Z 0 3 Self Adhesive Magnet 1 5T8400Z 0 4 Switch Label 1 5U1034Z 0 Issue Status Issue 3 Date 1/96 E.C.N. 746
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17 PARTS LIST HANNING SINGLE FOOTSWITCH ASSEMBLY 2Z0400Z Issue 04 Reference Description Quantity Part 1 Footswitch 1 5F2000Z 0 2 Round Air Pipe 2.5 5F7000Z 0 3 Large Curly Wrap S0327Z 0 Issue Status Issue 4 Date 1/96 E.C.N. 746
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19 PARTS LIST HYDRAULIC KIT 2A0152Z Issue 12 Reference Description Quantity Part 1 Front Mounting Bracket 1 3A0120Z 2 2 Pump Mounting Bracket 1 3A0142Z 1 3 Pump Ring 1 3A0143Z 2 4 Hydraulic Ram 1 5F5200Z 1 5 M6 x 12mm Countersunk Set Screw 1 5J7656Y 0 6 M8 x 70mm Hex Bolt 2 5J7868A 0 7 M10 x 65mm Hex Bolt 2 5J8067A 0 8 M12 x 60mm Hex Bolt 1 5J8266A 0 9 M6 Shakeproof Washer 1 5L2955K 0 10 M8 Nyloc Nut 2 5L3119C 0 11 M8 Flat Washer 4 5L3162K 0 12 M10 Nyloc Nut 2 5L3319C 0 13 M10 Flat Washer 4 5L3362K 0 14 M12 Nyloc Nut 1 5L3519C 0 15 M12 Flat Washer 2 5L3562K 0 16 M10 Nut Cap 2 5N0029X 0 17 M12 Nut Cap 1 5N0030X 0 18 Serial Label Issue Status Issue Date 8/98 2/99 11/99 E.C.N
20 PARTS LIST HANNING DOUBLE FOOTSWITCH ASSEMBLY 2Z0500Z Issue 04 Reference Description Quantity Part 1 Footswitch 2 5F2000Z 0 2 Round Air Pipe 4.5 5F7000Z 0 3 Air Tube Connector 1 5F7200Z 0 4 Large Curly Wrap S0327Z 0 Issue Status \\MAIN_SERVER\WORKDOCS\P-LIST\2Z0500Z.DOC 9 th September 1998
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23 PARTS LIST DOUBLE PEDAL 2A0160Z Issue 08 Reference Description Quantity Part 1 Hydraulic Pedal 2 3A0220Z 1 2 8mm x 32mm Spirol Pin 2 5M3110E 0 3 Pedal Rubber 2 5T3200Z 0 4 Pedal Sticker 2 5U1066Z 1 Issue Status Issue Date 3/97 8/98 2/99 11/99 E.C.N
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25 PARTS LIST DRAINAGE MAIN FRAME ASSEMBLY 2N0120Z Issue 14 Reference Description Quantity Part 1 Foot Section 1 3A1605Z 0 2 Top Frame 1 3A9025Z 8 3 Double Locking Bar 2 3A9043Z 0 4 Hinge Rod 1 3A9048Z 0 5 Hinge Pin 2 3A9049Z 1 6 Bent Ratchet Bar 2 3A9050Z 4 7 Straight Ratchet Bar 2 3A9051Z 1 8 Centre Section 1 3A9080Z 2 9 M12 x 60mm Steel Stud 4 3A9415Z 0 10 Bearing Strip 2 3F9061Z 1 11 Pivot Rod 2 3G0117Z 1 12 Gas Strut 800N 1 5G0300Z 0 13 M8 x 25mm Hex Set Screw 2 5J7859N 0 14 M12 x 60mm Hex Bolt 1 5J8266A 0 Issue Status 15 3 / 8 " Capped Starlock 4 5L0503Z 0 16 M8 Nyloc Nut 2 5L3119C 0 17 M8 Flat Washer 6 5L3162K mm Flat Washer 4 5L3304Z 0 19 M10 Flat Washer 4 5L3362K 0 20 M12 Half Nut 4 5L3519A 0 21 M12 Nyloc Nut 1 5L3519C 0 22 M12 Flat Washer 3 5L3562K / 16 " x 1 / 2 " Pop Rivet 4 5M0304G 0 24 No.10 x 1 / 2 " Rivet 4 5M2404K 0 25 M8 Nut Cap 2 5N0028X 0 26 M12 Nut Cap 1 5N0030X " x 1" x 16G Insert 2 5N0909E " x 1" x 10-14G Insert 4 5N1409Z 0 29 Tee Handle 4 5N1630Q 0 30 Bronze Flange Bush 4 5P8000Z / 4 " Stickon Bumpon 4 5T2900Z 0 32 Resilient Safety Walk 1 5T5900Z 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2N0120Z.DOC 12th August 1998
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27 PARTS LIST 'B' HEADFRAME ASSEMBLY 2N0102Z Issue 07 Reference Description Quantity Part 1 Trunnion 1 3A9040Z 1 2 Headframe 1 3A9076Z 2 3 Release Lever 1 3A9078Z 0 4 Locking Gas Strut 270N 1 5G2000Z 0 Issue Status 5 1 / 4 " UNC x 2 1 / 4 " Hex Bolt 1 5J0416A 0 6 No.10 x 2" Posidrive Woodscrew 10 5K0415A / 4 " Nyloc Nut 1 5L0310C / 4 " Flat Washer 2 5L0362V / 8 " Capped Starlock 2 5L0803Z / 8 " End Cap 2 5N0300L " x 1" x 16G Insert 2 5N0909E 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2N0102Z.DOC 21 st October 1998
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29 PARTS LIST 'C' HEADFRAME ASSEMBLY 2N0103Z Issue 09 Reference Description Quantity Part 1 Trunnion 1 3A9040Z 1 2 Headframe 1 3A9077Z 2 3 Release Lever 1 3A9078Z 0 4 Arm Rest 2 3A9079Z 0 5 Nylon Plunger 2 3G9062Z 2 6 Locking Gas Strut 270N 1 5G2000Z 0 7 Spring 2 5G7000Z 0 Issue Status 8 1 / 4 " UNC x 1 3 / 4 " Hex Bolt 4 5J0414A / 4 " UNC x 2 1 / 4 " Hex Bolt 1 5J0416A 0 10 M6 x 30mm Hex Set Screw 2 5J7660N 0 11 No.10 x 2" Posidrive Woodscrew 16 5K0415A / 4 " Nyloc Nut 5 5L0310C / 4 " Flat Washer 2 5L0362V / 8 " Capped Starlock 2 5L0803Z 0 15 M6 Dome Nut 2 5L2919H / 8 " End Cap 2 5N0300L " x 1" x 16G Insert 8 5N0909E 0 18 Nylon Film T2800Z 0 Issue 9 Date 5/00 E.C.N. 941
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