Automatic Tool Changer. Catalogue

Transcription

1 Automatic Tool Changer Catalogue

2 Automatic Tool Changer Automatic Tool Changer provides function of changing tools and jigs for robots, and it can properly connect/disconnect electric current, air and water required for tools. As a single robot can use different kinds of tools, it can contribute to multi-function and versatility of production line.

3 Automatic Tool Changer and Safe structure held by the large-bore cylinder and cam lock system. More than 200,000 units used in 28 countries. Tool change for stripping pressed, formed products or assembly works. Changing spot welding guns and many kinds of material handlings. Products line up 4000 Coming soon 3500 XC300 XC500 Robot performance N.m OMEGA type M OMEGA type M XC300 XC XC XC XC60 OMEGA XC XC10 XC10 Robot payload capacity kg

4 XC10 XC30 Payload Capacity 10kg Payload Capacity 30kg Payload Capacity 10kg Electric / small size 30kg Tool change for stripping Light weight & low price component handling pressed or formed products Fail-safe latching Take-out for formed cam lock system Material handling tool change products Built-in chuck / for arc / spot welding cam lock system Sealing gun change unchuck sensor Tool change for polishing, Compulsory separation Attachment change for Abundant variety of deburring and assembly mechanism inspection robot applications Diversified material handling tool changes Electric signal pin 15 pins Electric signal pin 15 pins 6 ports 43 8 ports 74 3-M M4 4-M6 4-M In coupling 3-M4 4-M In coupling 10kg 29.4Nm 300kgf cm 34.3Nm 350kgf cm 60mm 46.5mm 0.020mm 0.24kg 0.12kg Effective cross section None or 15pins 6ports 4mm 2 CV value Max pressure 0.23/port 0.855MPa 8.75kg/cm 2 30kg 147Nm 1500kgf cm 147Nm 1500kgf cm 100mm 60mm 0.025mm MPa 4 6kg/cm 2 1.0kg 0.5kg Effective cross section None or 15pins 4ports Rc1/8 11mm 2 4ports M5 4mm 2 CV value 0.63/port 0.23/port Max pressure 0.855MPa 8.75kg/cm 2

5 XC60 XC120 Payload Capacity 60kg Payload Capacity 120kg 60kg cam lock system Built-in chuck / unchuck sensor Abundant variety of application Tool change for stripping pressed, formed products, polishing, deburring, and assembly Material handling tool change for arc / spot welding Arc torch change and painting / sealing gun change Diversified material handling tool changes 120kg cam lock system Built-in chuck / unchuck sensor Tool change for stripping pressed, formed products, polishing, deburring, and assembly Change of arc torches and painting / sealing guns Tool change for various purposes Electric signal pin 15 pins Electric signal pin 20 pins 4-M8 6 ports 4-M M10 8 ports 4-M In coupling In coupling 4-M8 4-M10 60kg 441Nm 4500kgf cm 441Nm 4500kgf cm 135mm 80mm 0.025mm MPa 4 6kg/cm 2 1.9kg 1.0kg Effective cross section None or 15pins or 20pins 6ports Rc1/8 11mm 2 CV value Max pressure 0.63/port 0.855MPa 8.75kg/cm 2 120kg 1079Nm 11000kgf cm 1079Nm 11000kgf cm 180mm 107mm 4.6kg 2.7kg Effective cross section None or 20pins 4ports Rc1/2 64mm 2 4ports Rc1/4 13mm 2 CV value 3.6/port 0.72/port Max pressure 0.855MPa 8.75kg/cm 2

6 OMEGA Payload Capacity 200kg Functional module Modules for OMEGA / XC300 / XC400 / XC500 and Function 3-module system High rigid body Easy and secure coupling / uncoupling with cam lock system Directly mounted solenoid valve as option LED equipped as standard Module compatible with former Omega Series Gun changer for spot welding Converting from spot welding to material handling Assembly material handling tool changer Changing stripping hand for press formed works Attachment change All modules can be used with OMEGA, XC300, XC400 and XC500. They are flexible to diverse applications. Many kinds of modules can transfer air, water, electric current and signal inside. Every module has the same setting pattern to adaptors so that you can choose the module position as you like. Modules out of our standard can be designed by your request. Modules for other type of tool changers also can be realized. Spot welding module Hydraulic module Servo motor module Electric signal pin 20 pins 143 Module 6-M10 6-M10 6-M In coupling Product code OMRW03- OMTW03- OMRH OMTH OMRX21- OMTX21- type 4 - Rc 1/2 Port 6-20A pin inter face 3-100A pin CV value 3.4/port 15 - pin 1.0kg 1.0kg 0.8kg 0.8kg Main body: Material Withstand voltage resin Withstand voltage resin Fitting: Stainless, Fall Prevention System Automatic Tool Changer 200kg and Function 1471Nm 15000kgf cm 1471Nm 15000kgf cm 228mm 120mm 4.2kg 2.8kg None or 20pins Product Code Prevent tool falling by operational error, hand-operation mistake of solenoid valve, and residual air pressure by hose bent or choked. Easy mount on existing ATC system CAR-006- without fitting mm Aluminum alloy 0.98kg 9.6N Working fluid Air Air pressure of working MPa 0 9.9kgf/mm 2 Port diameter nominal diameter Rc PT 1/8 6A Product component Fall prevention mechanical valve ASSY Bracket for mechanical valve Adaptor plate Dog to check the unchucking position

7 XC300 Payload Capacity 300kg XC400 / XC500 Payload Capacity 400kg / 500kg XC400 XC500 3-module system Change of spot welding guns compatible with OMEGA Change of material handling tools High rigid body Change of tools extracting Secure chuck / assembled, stripping pressed unchuck with cam lock system or molded products LED and chuck / unchuck sensor equipped as standard Directly mounted solenoid valve as option high rigid body Secure chuck / unchuck with cam lock system Reliable component configuration and low price Module compatible with OMEGA Change of large-sized material handling tools Change of large-sized welding guns Change of various tools with heavy load Electric signal pin 20 pins XC Electric signal pin 20 pins M12 6-M M12 6-M In coupling 6-M In coupling 300kg 400kg 500kg 2205Nm 22500kgf cm 2942Nm 30000kgf cm 3500Nm 35700kgf cm 2205Nm 22500kgf cm 2942Nm 30000kgf cm 3500Nm 35700kgf cm 248mm 270mm 120mm 150mm 7kg 3.5kg 12.0kg 8.0kg None or 20pins None or 20pins

8 OMEGA type M Payload Capacity kg and The solution for new generation robots and welding process demands 50kg to 250kg payload capacity Adapted to 45 different kinds of robots in the world and suitable for versatility. Thin, light, but extremely high load capacity Directly installed to robots. Thin and light body for fast acceleration of small high speed robots. New generation specs High welding current capacity, improved coolant ability, improved signal communication against noise and no water spill module. Succession of versatility Succession of versatility such as functional modules and L / R symmetry transformation. Preventive predictable maintenance function Maintenance work reduction by preventive maintenance. Option Electric signal pin 0 22pins 6-M In coupling 45 6-M10 6-M kg 235mm 4.0kg 2.2kg 90mm Adaptor plate Electrical signal No need Directly installed with P.C.D. 125 robot flange pattern. 0 22pins This catalogue was made by cooperation with Kawasaki Heavy Industries, Ltd. / Fanuc Corporation / Nachi-Fujikoshi Corp. / Yaskawa Electric Corporation Nitta Moore Div. Mechatronics Systems Dept. Web site Head office Tokyo Branch Nagoya Branch Nabari Plant , Sakuragawa, Naniwa-ku, Osaka Japan 8-2-1, Ginza, Cyuo-ku, Tokyo, Japan , Meieki-minami, Nakamura-ku, Nagoya, Japan , Yabata, Nabari, Mie, Japan TEL FAX TEL FAX TEL FAX TEL FAX