Recommendation of our test cut

Transcription

1 SF-3441 / SF-3410 / SF-3400 / SF-650 / SF-651 / SF-60 Recommendation of our test cut Model and blade shapes you should choose vary depending on your material, thickness, and application. We provide a free test cut if you send us your sample piece. You will be able to see the actual result of the machining performance. In case you have your own special blade manufactured, however, the actual cost will be applied. SONOTEC Co., Ltd 5-4-1, Shinsaku, Takatsu-ku, Kawasaki , Japan TEL: FAX: info@sonotec.com Ultrasonic Hand-Tools

2 SONOFILE maximizes the effect of high-speed, microscopic ultrasonic vibrations in "cutting". The amplitude of the blade is a microscopic vibration of micron depending on the model, but ultrafast backward and return movement takes place with 20,000-40,000 vibrations per second, which results in a sharp and cleanly-cut edge. From a highly-workable small desktop type to a high-precision model mounted on industrial robots or automated machinery, select the model that is suitable for your application. We also have a standard line of blades with various shapes and so you can choose according to your particular cutting conditions or/and applicable. 1 2

3 The basic configuration is a set of an oscillator and a hand piece (). Before use, install a tool (blade) with a screw, which is necessary for the operation. Machine/robot-mounted type compatible with Compatible with manual-type hand piece Blade-holding method is patented (Patent No.: ) SF-3441 BASE Easy to mount on automated machinery/industrial robots. Sharp cut and high-power ultrasonic cutter with high frequency of 40,000 waves per second. Highly-versatile new product with choice and change of blade thickness. P5-P6 SF-650 BASE High-speed and high-performance ultrasonic cutter realizing a sharp cut, with user-friendly hand piece and desktop controller. P11 SF-8541 large amplitude Compact and yet powerful. Designed to fully utilize the robot's operation area. Equipped with air inlet. HP-650 Manual-type hand piece Remarkable cut! Lightweight, easy-to-hold, and simplified tool installation with newly-developed installation system. SF-3441(Oscillator) SF-3410 BASE SF-8541R Plotting cuttermounted-type large amplitude Equipped with a rotary head. The rotary connector for electric signal as well as the air inlet rotates simultaneously. Mountable on automated machine/robot. High-power ultrasonic cutter that can be combined with various types of s. P7-P8 SF-650 (Oscillator) SF-651 BASE High-speed and high-performance with remarkably sharp cut! Easy to mount on automated machinery and industrial robots. P12 SF-3110 Possible to select a horn suitable for your application and custom-make a blade that best suits your work requirements. Ideal for up-and-down push cut and punching. HP-650 Extended and continuous use possible with our controlling circuit and the air inlet for forced cooling. SF-8500 Increased amplitude of the blade by approximately 50% compared to the conventional model! Ideal for cutting and cutout of three-dimensional part by mounting in industrial robots, not to mention sheeting material cutout. SF-651 (Oscillator) SF-60 BASE Highly-workable desktop ultrasonic cutter with stable vibrations output and an easy-to-hold hand piece. Automated machinery/plotting cutter-mounted types also available. P13-P14 SF-3410(Oscillator) SF-8500R Plotting cuttermounted-type large amplitude SF-9400 Manual-type hand piece Compact hand piece suitable for light labor. SF-3400BASE Mountable on automated machine/robot. High-power ultrasonic cutter that can be combined with various types of s. SF-7400 Manual-type hand piecelarge SF-8500 with rotary connector. Plotter-mounted type. P9-P10 Compatible with large tools such as chisel shape and knife shape to assist power-requiring manual operations, including cutting of timber or cured resin, stripping exterior walls of buildings, and rust removal. SF-60 (Oscillator) SF-6100 transduce Machine/robot-mounted type SF-3140 Manual-type hand piecellarge amplitude type SF-6000 Plotting cuttermounted-type Rotary connector type, plotter-mountable. Highly versatile hand-tool compatible with small and large blades compatible with your application, with the provision to exchange horns SF-3400(Oscillator) for enlarging amplitude. 3 4

4 for SF-3441 Machine/robot-mounted-type large amplitude SF-8541 Plotting cutter-mounted-type large amplitude SF-8541R Large-amplitude cutter with vibration frequency of 40 KHz. Ultrasonic controller that enables signal communication for on/off, emergency stop, reset, and other features with the body of the machine such as automated machinery, industrial robots, plotters, etc. Feature High-power ultrasonic cutter with maximum amplitude of 60 micron and power output of 300W. Stable large amplitude in a high-frequency spectrum of 40 KHz. Automated machinery/plotter-mountable Overload relay SF-8541 Even more compact and powerful than the SF-8500 with high frequency, realizing a sharper cut. User-friendly design by fully utilizing the robot's operation area. Forced cooling system with the air inlet enables extended continuous use Oscillator SF-3441 PZT piezoelectric SUS / 26/ 42 x 149L (mm) 550g (Exclusive of the cord) A range of prepreg (carbon, boron, Kevlar, fiberglass, polyethylene fiber, etc.) Rubber (vulcanized latex, non-vulcanized latex, sheeting material, sealing material, tube), Leather(natural/artificial) Thermoplastics (board, sheeting material, film, laminated material, floor cover) Cloth, Bonded textile, Paper (specially-treated paper, coated paper) Aluminum/Beaten SF-8541R Equipped with the rotary-type head; not only the rotary connector for electric signal but also the air inlet rotates simultaneously. No matter how many times the blade rotates on a plotter, the electric cable and the air tube remain fixed A range of prepreg (carbon, boron, Kevlar, fiberglass, polyethylene fiber, etc.) Rubber (vulcanized latex, non-vulcanized latex, sheeting material, sealing material, tube), Leather(natural/artificial) Thermoplastics (board, sheeting material, film, laminated material, floor cover) Cloth, Bonded textile, Paper (specially-treated paper, coated paper) Aluminum/Beaten adjustment adjustment 40KHz Auto-tracking type 300 Watts max. Infinitive adjustment AC200V 50/60Hz 500 VA 230W x 330D x 150H (mm) 5.5 kg PZT piezoelectric SUS / 26/ 42 x 175L (mm) 660g (Exclusive of the cord) A range of prepreg (carbon, boron, Kevlar, fiberglass, polyethylene fiber, etc.) Rubber (vulcanized latex, non-vulcanized latex, sheeting material, sealing material, tube), Leather(natural/artificial) Thermoplastics (board, sheeting material, film, laminated material, floor cover) Cloth, Bonded textile, Paper (specially-treated paper, coated paper) Aluminum/Beaten 5 6

5 Machine/robot-mounted-type SF-3110 Machine/robot-mounted-type large amplitude SF-8500 Plotting cutter-mounted-type large amplitude SF-8500R Reduced resistance for a quicker, cleaner cut! High-power ultrasonic cutter with ultrasonic power output of 220W. Remarkable oscillator consistency. The function includes command of on/off, oscillations for emergency stop signal and reset, etc. The high-speed (22,000 vibrations per second) ultrasonic vibrations of the tool (blade) with microscopic amplitude of micron greatly reduce cutting resistance. Select the one that best suits your application from the three combinations available for the SF Infinitive adjustment of power output between minimum and maximum. Amplitude control circuit ensures stable vibration amplitude at all times. Connection terminals are compatible with your automatic operation system/plotting cutter. Equipped with overload-control relay and protection circuit. SF-3110 Cord Even more compact and powerful than the SF-8500 with high frequency, realizing a sharper cut. Userfriendly design by fully utilizing the robot's operation area. Forced cooling system with the air inlet enables extended continuous use Oscillator SF-3410 Bread, cakes, frozen food Rubber, plastic A range of, gate-cutting, punching, etc. Cord Rotary connector SF-8500/SF-8500R Transducer M8 PZT piezoelectric M8 Aluminum alloy 16 / 46 x 168L (mm) 800g (Exclusive of the cord) * The cutting tool that best meets your application can be selected from a wide range in our stock. Special cutting tools can also be designed and manufactured. * The standard length of connecting cords is, though it can be extended if necessary. * Specifications are subject to change without notice due to continual improvements. Please confirm when placing your order. Large vibration amplitude of the blade with increased amplitude (70 micron) compared to the conventional model. Easy to install in automated machinery, industrial robots, and plotters with 42 cylindrical shape. Ideal not only for sheets and cutout, but also cutting and cutout of three-dimensional part by mounting on industrial robots. Plastics (boards, sheets, films, laminated ) A range of prepreg (single layer, multiple layers) Leather (Natural/Artificial) Products for food processing available Rubber (Vulcanized/Unvulcanized) Cloth/Fabric, Bonded textile Paper, Cardboard adjustment adjustment 22KHz Auto-tracking type 220 Watts max. Infinitive adjustment AC200V(The one for 100V can be manufactured) 500 VA 143W x 294D x 212H (mm) 4.5 kg 42h7 42h Tool holder 15 Transducer case Highly rigid stainless steel SUS 304 is used for the housing material. The slit created in the blade holder achieves secure clamping. Maximum amplitude of 70 micron with a 0.6mm thick standard blade. Highly durable robot cable of 7.5 used for the oscillator and connection cables. Composite including a range of prepreg, Kevlar, glass wool Rubber, leather, a range of thermoplastic A range of synthetic floor cover, sealing (for car industry) PZT piezoelectric 11 / 42 x 160L (mm) 560g Tool holders and tools (blades) * The is designed for use with the oscillator SF High-frequency electric energy generated by the oscillator is converted into mechanical vibrations * The cutting tool that best meets your application can be selected from a wide A range of tool holders is available for the vice-grip blade. range in our stock. Special cutting tools can also be designed and manufactured. of the same frequency, which convey ultrasonic vibrations to the tool (blade) in a Blades can be manufactured to best suit your application Cutter blade longitudinal direction. * The standard length of connecting cords is, though it can be extended if (min 0.m). necessary. * Select a for your application and intended purpose. * Specifications are subject to change without notice due to continual 7 improvements. Please confirm when placing your order. 8

6 Manual-type hand piece: large SF-7400 Manual-type hand piece: large amplitude type SF-3140 Clear cut with low processing pressure High-power ultrasonic cutter with ultrasonic power output of 220W. Microscopic ultrasonic vibrations of the tool (blade) with 22,000 vibrations per second and an amplitude of micron drastically reduce cutting resistance. A variety of can be cut even more quickly and cleanly with lower processing pressure. Ideal combinations for SF-3400 available for your application. Infinitive adjustment of power output between minimum and maximum. Amplitude control circuit ensures stable vibration amplitude at all times. Equipped with overload-control relay and protection circuit. Foot switch for oscillation available if required. SF-7400 Code Manual to use with large tools such as chisel shape and knife shape, assisting powerrequiring manual operations including cutting of timber, stripping exterior walls of buildings, and rust removal Handy switch Hand piece body Tool (Knife shape) Oscillator SF-3400 Timber Stripping exterior walls of buildings Rust removal Model Type Handy switch SF-7400 PZT piezoelectric M8 Push button Polyoxymethylene (Duracon) 22 / 40 x 150L (mm) 305g (Exclusive of the cord) * Specifications are subject to change without notice due to continual improvements. Please be forewarned. SF-3140 Highly versatile hand-tool compatible with small and large blades depending on each application by exchanging horns for enlarging amplitude. (70 micron max.) Code Plastics (boards, sheets, films, laminated ) A range of prepreg (single layer, multiple layers) Leather (Natural/Artificial) Rubber (Vulcanized/Unvulcanized) Cloth/Fabric, Bonded textile Paper, Cardboard Tool holders and tools (blades) A range of tool holders is available for the vice-grip blade. Blades can be manufactured to best suit your application (min 0.m). adjustment adjustment 22KHz Auto-tracking type 220 Watts max. Infinitive adjustment AC100V 50/60Hz 500 VA 143W x 294D x 212H (mm) 4.5 kg * Hand piece is used in combination with the oscillator SF Highfrequency electric energy generated by the oscillator is converted into mechanical vibrations of the same frequency, which convey ultrasonic vibrations to the tool (blade) in a longitudinal direction. * Select a hand piece for your application and intended purpose. Plastics (boards, sheets, films, laminated ) A range of prepreg (single layer, multiple layers) Leather (Natural/Artificial) Model Type Handy switch Hand piece body SF-3140 PZT piezoelectric Rubber (Vulcanized/Unvulcanized) Cloth/Fabric, Bonded textile Paper, Cardboard Aluminum alloy + Rubber 12 / x 245L (mm) 560g (Exclusive of the cord) * Specifications are subject to change without notice due to continual improvements. Please be forewarned. Tool holder Tool 9 10

7 Manual-type hand piece HP-650 Machine/robot-mounted-type HP-651 The effect of high-speed and microscopic ultrasonic vibrations realizes a flexible use. High-frequency ultrasonic cutter with the tool's vibration frequency of 40 KHz, 40,000 waves per second, and an amplitude of 40 micron, maximizing the effect of ultrasonic vibrations that are high-speed and microscopic. A wide range of, including newly-developed composite, rubber, and leather, can be cut freely with low processing pressure, sharp cutting edge, and little dust. Stable vibrations with the maximum amplitude of 40 micron ensure remarkable cutting performance. Workability-oriented hand piece that is light and easy to hold (145g). New system! Simplified and secure installation of the tool with special square-headed screw and wrench. Hand piece HP-650 ( Unit:mm ) Allows for extended continuous use through our unique power circuit and the air inlet for forced air cooling! The high-power and high-frequency ultrasonic cutter with 40 KHz (40,000 waves per second) and micron vibration amplitude maximizes the effect of ultrasonic vibrations that are high-speed and microscopic. A wide range of, including newly-developed composite, rubber, and leather, can be cut freely with low processing pressure, sharp cutting edge, and little dust. Our powercontrol circuit and forced air inlet prevent the from overheating even with large amplitude, allowing for extended continuous use. (Please consult us in case it is used for long hours without air cooling.) Stable vibrations with the maximum amplitude of 40 micron ensure remarkable cutting performance. Our unique development prevents the from overheating, allowing for extended and continuous use. New system! Simplified and secure installation of the tool with special square-headed screw and wrench. Transducer HP-651 Oscillator SF-650 Oscillator SF Ultrasonic vibrations can be switched on/off by the foot switch A range of prepreg (carbon, boron, Kevlar, fiberglass, polyethylene fiber, etc.) Rubber (vulcanized latex, non-vulcanized latex, sheeting material, sealing material, cube) Leather (natural/artificial) Thermoplastics (board, sheeting material, film, laminated material, floor cover) Cloth/Fabric, Bonded textile, Paper (specially-treated paper, coated paper), Aluminum/Beaten-copper Others: Send us a sample piece for free test cutting. Hand piece standard product * Various options available for blade thickness and shape. Please contact us for details. A range of prepreg (carbon, boron, Kevlar, fiberglass, polyethylene fiber, etc.) Rubber (vulcanized latex, non-vulcanized latex, sheeting material, sealing material, cube) Leather (natural/artificial) Thermoplastics (board, sheeting material, film, laminated material, floor cover) Cloth/Fabric, Bonded textile, Paper (specially-treated paper, coated paper), Aluminum/Beaten-copper Others: Send us a sample piece for free test cutting. Transducer standard product Specification (Hand piece) Specification (Transducer) 40KHz (Auto-tracking type) 45 Watts max. Infinitive adjustment AC100V (The one for 200V can be manufactured) 135 VA 3.0kg Blade thickness Sole use for 0.m (The one for 0.5mm and 0.6mm can be manufactured.) 2m 145g FB-3124 FB-3134 FB L2 FB-3136 * Specifications are subject to change without notice due to continual improvements. Please confirm when placing your order. 40KHz (Auto-tracking type) 45 Watts max. Infinitive adjustment AC100V (The one for 200V can be manufactured) 135 VA 3.0kg * Various options available for blade thickness and shape. Please contact us for details g * Specifications are subject to change without notice due to continual improvements. Please confirm when placing your order.

8 Manual-type hand piece SF-9400 Machine/robot-mounted-type transduce SF-6100 Plotting cutter-mounted-type SF-6000 Ideal for fine work with a delicate touch! Ultrasonic power output of 45W. Ideal for cutting, cutting-out, and window work of thin sheet as well as gate-cutting and deburring of small plastic parts. Just a light touch is all it takes to polish the work surface. Very little vibration is conveyed to the hand. SF-60 is a desktop-type ultrasonic cutter that is compact and lightweight. Clean work surface is achieved by lightly touching with little vibration felt in the operator's hand. SF-9400 Code Compact and lightweight, easy to hold and user-friendly, making it suitable for light labor. 128 Hand piece Tool (Vice-grip type) Oscillator SF-60 Thin sheet material (specially-treated paper, cloth, etc.) Rubber Plastics PZT piezoelectric 0.6-meter curled cord, extended to 2.5m Polyoxymethylene 11.5 / 28 x 128L (mm) 130g (Exclusive of the cord & tool) SF-6100/SF-6000 * Specifications are subject to change without notice due to continual improvements. Please confirm when placing your order. 22 +_ Ultrasonic vibrations can be switched on/off by the foot switch. When the oscillator for SF-60 is combined with the machine-mounted SF-6100, the cutting unit can be used on the automatic cutting machine that cuts and processes sheets and films. Alternatively, when used with SF-6000 equipped with rotary connector, it becomes a cutting unit mountable on the plotting cutter. Cord Resin cover Case Tool holder Tool (blade) Rotary connector Thin sheet material (specially-treated paper, cloth, etc.) Rubber Plastics Tool holders and tools (blades) Tools come in two types: Brazed (one-piece) and Vice-gripping (blade replacement). Tool holders for vice-gripping type include ones for off-the-shelf blades as well as our originals. adjustment adjustment 25KHz Auto-tracking type 45 Watts max. Infinitive adjustment AC100V(The one for 200V can be manufactured) 135VA 145W x 180D x 125H (mm) 1.9 kg Thin sheet material (specially-treated paper, cloth, etc.) Rubber Plastics Specification (Interchangeable except for the connection end): PZT piezoelectric Case Tool holder Tool Polyoxymethylene (Duracon) As shown in the drawing 150g (Exclusive of the cord) * The cutting tool that best meets your application can be selected from a wide range in our stock. Special cutting tools can also be designed and manufactured. * The standard length of connecting cords is, though it can be extended if needed. * Specifications are subject to change without notice due to continual improvements. Please confirm when placing your order