GUIDING ELEMENTS (DIN) BLUEline

Size: px

Start display at page:

Download "GUIDING ELEMENTS (DIN) BLUEline"

Darren Whitehead
5 years ago
Views:

1 GUIDING ELEMENTS (DIN) OCTOBER 217

2 GUIDING ELEMENTS CONTENTS n Compatibility to DIN standard and Easyfit... 4 n Straight column DP n Demountable column with clip fastening DP21... n Demountable column with central fastening DP n Steel / bronze-plated demountable bushing DB11 DB n Demountable flanged bushing DB n Bronze demountable bushing with Graphite Inserts DBEI n Bushing with steel ball bearings DB n Ball cage DC n Installation instructions n Accessories

COMPATIBILITY TO DIN STANDARD COMPATIBILITY AND EASYFIT SYSTEM GUIDE COLUMN DP1 Both our standard MDL guiding components and the DIN-compatible MDL Blue Line products are equiped with our Easyfit

See Equivalence Table below: MDL Blue Line part DIN compatibility Straight column DP1 DIN 925 Demountable column DP21 / DP 22 DIN 925 Demountable bushing DB11 / DB21 DIN 931 Demountable flanged

Please indicate : DP1.3.1 Demountable bushing Ball cage Tempered case-hardened steel columns with a hardness of -4HRC, with Easyfit system. D 1 h4 19 2 24 25 3 3 d m 4 L REFERENCE 1 DP1.19.1 DP1.2.1 DP1.24.1 DP1.25.1 112 DP1.

19.125 DP1.2.125 DP1.24.125 DP1.25.125 DP1.3.125 DP1..125 The EasyFit system allows easier assembly and dissassembly of columns and/or bushings while ensuring parts are perfectly perpendicular to the plate surface.

Positioning is then ensured by the perpendicularity of the adjusted flange. 2 224 2 DP1.19.2 DP1.19.224 DP1.2.2 DP1.2.224 DP1.24.2 DP1.24.224 DP1.24.2 DP1.25.2 DP1.25.224 DP1.25.2 DP1.3.

3 COMPATIBILITY TO DIN STANDARD COMPATIBILITY AND EASYFIT SYSTEM GUIDE COLUMN DP1 Both our standard MDL guiding components and the DIN-compatible MDL Blue Line products are equiped with our Easyfit system. s DIN COMPATIBILITY All components in the Blue Line range are compatible and interchangeable with guiding elements complying with the DIN Standard. See Equivalence Table below: MDL Blue Line part DIN compatibility Straight column DP1 DIN 925 Demountable column DP21 / DP 22 DIN 925 Demountable bushing DB11 / DB21 DIN 931 Demountable flanged bushing DB31 DIN 931 Ball bearing guide bushing DB41 DIN 931 Ball cage DC13 DIN 51 Steel bushing Bronze-plated bushing DIN 925 compatible EASYFIT SYSTEM for columns for bushings Column D1=3 - L=1 Please indicate : DP1.3.1 Demountable bushing Ball cage Tempered case-hardened steel columns with a hardness of -4HRC, with Easyfit system. D 1 h d m 4 L REFERENCE 1 DP DP1.2.1 DP DP DP DP DP DP DP DP DP DP DP DP The EasyFit system allows easier assembly and dissassembly of columns and/or bushings while ensuring parts are perfectly perpendicular to the plate surface DP DP DP DP1.2.1 DP1.2.1 DP1.2.1 DP DP DP DP DP DP DP1.3.1 DP1.3.1 DP1.3.1 DP1..1 DP1..1 DP1..1 DP1..1 DP1..1 DP1..1 Tightening is achieved using a shoulder over a height of 5mm under the flange. Positioning is then ensured by the perpendicularity of the adjusted flange DP DP DP1.2.2 DP DP DP DP DP DP DP DP1.3.2 DP DP1.3.2 DP1..2 DP DP1..2 DP1..2 DP DP1..2 DP1..2 DP DP1..2 DP1.3.2 Our Easyfit design has been successfully used for more than 3 years by our clients worldwide over our whole MDL product protfolio. It is now compliant with DIN Standard and allows part interchangeability DP DP DP1.3.2 DP DP1..2 DP DP1..2 DP DP DP1.. DP1..2 DP DP DP1.. DP1..4 DP1.. DP1.3.2 DP DP DP1.3. DP1.3.4 DP1.3. DP1..2 DP DP DP1.. DP1..4 DP

DEMOUNTABLE COLUMN with clip fastening DP21 DEMOUNTABLE COLUMN with central fastening DP22 s Steel bushing Bronze-plated bushing Steel bushing Bronze-plated bushing Easyfit system Easyfit system DIN

- F=1 DP21.3.1 Demountable bushing Ball cage From Ø 19 to From Ø to Column D1=3 - F=1 DP22.3.1 Demountable bushing Ball cage Warning: observe minimum plate thickness Cmin Tempered case-hardened steel columns with a hardness of -4HRC, with Easyfit system.

Quote D1h 3 is available uppon request. D1 h4 =D2 j 19 2 D3 E d m Qty. clamp Ref. clamp Screw M N Q1 Q2 T F 25 2 3 1 25,9 19.2 2,1 1 112 DP21.19.1 DP21.19.112 DP21.2.1 DP21.2.112 125 1 DP21.19.125 DP21.

24.2 21,5 29,4 21 29,1 DP21.25.1 DP21.25112 DP21.25.125 DP21.25.1 DP21.25.1 DP21.25.1 DP21.25.2 DP21.25.224 DP21.25.2 3 3 B2..1 A5..12 25,5 33,4 23, 1 REFERENCES DP21.3.112 DP21.3.125 DP21.3.1 DP21.3.1 DP21.3.1 DP21.3.2 DP21.3.224 DP21.3.2 DP21.3.2 DP21.3.315* DP21.

.1 DP21..1 DP21.3.1 DP21..1 DP21.3.1 DP21..2 DP21.3.2 DP21..2 DP21..224 DP21.3.224 DP21..224 DP21..2 DP21.3.2 DP21..2 DP21..2 DP21.3.2 DP21..2 DP21..315 DP21.3.315 DP21..315 DP21..355 DP21.3.355 DP21..355 DP21..* DP21.

4 DEMOUNTABLE COLUMN with clip fastening DP21 DEMOUNTABLE COLUMN with central fastening DP22 s Steel bushing Bronze-plated bushing Steel bushing Bronze-plated bushing Easyfit system Easyfit system DIN 925 compatible DIN 925 compatible Column D1=3 - F=1 DP Demountable bushing Ball cage From Ø 19 to From Ø to Column D1=3 - F=1 DP Demountable bushing Ball cage Warning: observe minimum plate thickness Cmin Tempered case-hardened steel columns with a hardness of -4HRC, with Easyfit system. Come with fastening clamp and screws. Quote D1h 3 is available uppon request. Tempered case-hardened steel columns with a hardness of -4HRC, with Easyfit system Come with washer and screw. Quote D1h 3 is available uppon request. D1 h4 =D2 j 19 2 D3 E d m Qty. clamp Ref. clamp Screw M N Q1 Q2 T F , , DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP ,5 29, ,1 DP DP DP DP DP DP DP DP DP B2..1 A ,5 33,4 23, 1 REFERENCES DP DP DP DP DP DP DP DP DP DP * DP DP DP21..1 DP21..1 DP21..1 DP21..2 DP DP21..2 DP21..2 DP * 4,3,3 DP DP21..1 DP21..1 DP21..1 DP21..2 DP DP21..2 DP21..2 DP ,9 3, M , ,5 53 3,4 44,9 53,4,9 43,4 4,2 43,4 4,2 DP21..1 DP21..1 DP DP21..1 DP DP21..2 DP DP21..2 DP DP DP DP21..2 DP DP21..2 DP21..2 DP DP21..2 DP DP DP DP DP DP DP21..* DP21.3.* DP21.. DP21.xxx.xxx* : Delivery Upon Request D1 h4 =D2 j 19 2 D3 D4 E d m a b Cmin Washer P2.2.1 Vis h F DP DP DP DP DP DP DP DP DP DP DP DP DP DP P2..1 A9..2 REFERENCES P DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP22..1 DP22..1 DP22..1 DP22..2 DP DP21..2 DP P2..1 DP DP22..1 DP22..1 DP22..1 DP22..2 DP DP22..2 DP22..2 DP P2..1 DP22..1 DP22..1 DP22..1 DP22..2 DP DP22..2 DP22..2 DP DP M12 12, P2.3.1 P2..1 A DP DP DP DP DP DP DP DP DP22..2 DP DP22..2 DP22..2 DP DP DP22..

DEMOUNTABLE BUSHING STEEL / BRONZE-PLATED DB11 DB21 DEMOUNTABLE BUSHING STEEL / BRONZE-PLATED DB11 DB21 D1 H5 19 2 24 25 3 3 D2 4 5 7 5 15 D3 39 4 53 3 77 92 115 D4 4 5 95 11 E 23 23 3 37 47 Qty.

.12 h M 2 3 33,5 3,5 45,5 53 4,5 Column N 33,9 37,9 41,4 4,4 53,4,9 72,4 Q1 23,4 25,3 27,1 3 42,9 4,2 5,3 Q2 33,1 3,5 39, 3 42,9 4,2 5,3 T 1 LONG SHOULDER D1 19 2 24 25 3 3 F 3 5 3 71 9 9 L 59 79 93

25.5 DB21.3.3 DB21..3 DB21..71 DB21.. DB21.3.9 DB21..9 NORMAL SHOULDER D1 19 2 24 25 3 3 F 2 3 45 45 5 L 43 59 75 2 97 11 12 Ref. steel DB11.19.2 DB11.2.2 DB11.24.3 DB11.25.3 DB11.3.45 DB11..45 DB11..45 DB11.. DB11.3.5 DB11.. Ref. bronze-plated DB21.

5 DEMOUNTABLE BUSHING STEEL / BRONZE-PLATED DB11 DB21 DEMOUNTABLE BUSHING STEEL / BRONZE-PLATED DB11 DB21 D1 H D D D E Qty. clamps Ref. clamps B2..1 LONG SHOULDER Vis A5..12 h M ,5 3,5 45,5 53 4,5 Column N 33,9 37,9 41,4 4,4 53,4,9 72,4 Q1 23,4 25,3 27,1 3 42,9 4,2 5,3 Q2 33,1 3,5 39, 3 42,9 4,2 5,3 T 1 LONG SHOULDER D F L Ref. steel DB DB DB DB DB DB11..3 DB DB11.. DB DB Demountable column NORMAL SHOULDER Ref. bronze-plated DB DB DB DB DB DB21..3 DB DB21.. DB DB21..9 NORMAL SHOULDER D F L Ref. steel DB DB DB DB DB DB DB DB11.. DB DB11.. Ref. bronze-plated DB DB DB DB DB DB DB DB21.. DB DB21.. DIN 931 compatible SHORT SHOULDER D D Bushing D1= - F=45 Bronze-plated DB Demountable column SHORT SHOULDER Easyfit system F L Ref. steel DB DB DB DB DB DB DB DB11..1 DB DB11..2 Ref. bronze-plated DB DB DB DB DB DB DB DB21..1 DB DB21..2 Tempered case-hardened steel bushings with a hardness of -4HRC, with Easyfit system, delivered with fastening clamps and screws. Two different materials are available: - Steel bushings: DB11 high rigidity and resistance - Bronze-plated bushings: DB21 technology specific to the MDL group combining the rigidity of steel with the frictional coefficient of bronze Positions of the bushing fastening clamps. From Ø 19 to From Ø to 9

DEMOUNTABLE BUSHING FLANGED DB31 BRONZE DEMOUNTABLE BUSHING WITH GRAPHITE INSERTS DBEI Material Bronze with impregnated friction graphite inserts self-lubricating inserts

1 (delivered separetely) Page 1 s D1 19 2 24 25 3 3 D3 4 5 7 5 D4 3 72 5 14 12 D5 5 7 1 K 1 23 2 33 3 44 LONG SHOULDER D1 19 2 24 25 3 E 23 23 3 3 37 F 15 15 15 25 25 Vis A5.4.2 A5.

6 DEMOUNTABLE BUSHING FLANGED DB31 BRONZE DEMOUNTABLE BUSHING WITH GRAPHITE INSERTS DBEI Material Bronze with impregnated friction graphite inserts self-lubricating inserts Easyfit system Boring tolerances For the plate we recommand H7 DIN 931 compatible Bushing D1=3 - F=2 DB Straight column Demountable columns Remarks Clamping Elements should be ordered separetely. See accessories pages. Tempered case-hardened steel bushings with a hardness of -4HRC, bronze- plated, with Easyfit system Come with screws DIN 934 compatible Typ : DBEI ; D1 = mm DBEI. To be mounted with clamps : DB5..1 or DB5.1.1 (delivered separetely) Page 1 s D D D D K LONG SHOULDER D E F Vis A5.4.2 A5.5.2 A5.5.2 A5.5.3 A Référence DB DB DB DB DB DB DB DB31..2 D1 H REFERENCES DBEI.24 DBEI.25 DBEI.3 DBEI. DBEI. DBEI. DBEI.3 DBEI. L D2 3 1 D W,3,3,3,3,3,3 1 1 F NOTES SHORT SHOULDER D E F Vis A5.4.2 A5.5.3 A5.5.3 A A5.5. A5.. Référence DB DB DB DB DB DB31..2 DB31..7 DB31..9 DB

STEEL BALL BEARINGS GUIDE BUSHING DB41 STEEL BALL BEARINGS GUIDE BUSHING DB41 D1 19 2 24 25 3 3 D2 4 5 7 5 15 D3 39 4 53 3 77 92 11( D4 4 5 95 11 Qty. clamps 3 3 3 4 4 4 4 Ref. clamps B2..1 Vis A5.

23 23 3 37 47 F 3 5 3 71 9 9 L=E+F 59 79 93 1 127 1 1 REFERENCE DB41.19.3 DB41.2.3 DB41.24.5 DB41.25.5 DB41.3.3 DB41..3 DB41..71 DB41.. DB41.3.9 DB41.

7 STEEL BALL BEARINGS GUIDE BUSHING DB41 STEEL BALL BEARINGS GUIDE BUSHING DB41 D D D ( D Qty. clamps Ref. clamps B2..1 Vis A5..12 EXTRA LONG SHOULDER M ,5 3,5 45,5 53 4,5 N 33,9 37,9 41,4 4,4 53,4,9 72,4 Column Q1 23,4 25,3 27,1 3 42,9 4,2 5,3 5,3 33,1 3,5 39, 3 42,9 4,2 5,3 T 1 EXTRA LONG SHOULDER D E F L=E+F REFERENCE DB DB DB DB DB DB41..3 DB DB41.. DB DB41..9 Demountable column LONG SHOULDER D LONG SHOULDER E F DIN 931 compatible L=E+F REFERENCE DB DB DB DB41..5 DB41..3 DB Column D1= - F=45 DB Demountable column NORMAL SHOULDER D E Tempered case-hardened steel bushings with a hardness of -4HRC, with Easyfit system Come with fastening clamps and screws NORMAL SHOULDER L=E+F REFERENCE DB DB DB DB DB DB DB DB41.. DB DB41.. Positions of the bushing fastening clamps SHORT SHOULDER D SHORT SHOULDER E F 25 3 From Ø19 to L=E+F REFERENCE DB DB DB41.3. DB41.. DB41.. DB41..3 EXTRA-SHORT SHOULDER D From Ø to 3 EXTRA-SHORT SHOULDER Easyfit system E F L=E+F REFERENCE DB DB DB DB DB DB DB DB41..1 DB DB

BALL CAGE DC13 NOTES s Straigth column DIN 51 compatible Demountable column Demountable bushing

C3 Cage D1=3 - Lc=7 DC13.3.7 Demountable column Ball cage built of monobloc aluminium alloy,

19. DC13.2. DC13.. 44 DC13.19.44 DC13.2.44 DC13.24.44 DC13.25.44 45 DC13..45 DC13.. 55 DC13.

19.95* DC13.2.95* DC13.3.95 DC13..95 DC13..95 DC13..95 DC13.3.95 9 DC13.24.9 DC13.25.9 15 DC13.

.1* DC13..1 DC13..1 DC13.3.1 DC13..1 1 DC13..1* DC13..1* DC13..1 DC13.3.1 DC13..1 1 DC13..1* DC13.3.1 DC13..1 DC13..2 DC13.

8 BALL CAGE DC13 NOTES s Straigth column DIN 51 compatible Demountable column Demountable bushing Circlips for ball cage, type 3 C3 Cage D1=3 - Lc=7 DC Demountable column Ball cage built of monobloc aluminium alloy, processed, aircraft grade Ball cages come with circlips D Lc REFERENCES DC DC13.2. DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC13.3. DC13.. DC13.. DC DC * DC * DC DC DC DC DC DC DC DC DC DC DC DC DC * DC * DC DC DC DC DC DC DC13..1* DC13..1 DC13..1 DC DC DC13..1* DC13..1* DC13..1 DC DC DC13..1* DC DC13..1 DC13..2 DC13..2 X 2.9 3, ,,2 e Delivery Upon Request 14 15

Bushing diameter D2 Bore diameter D2 H 19/2 +,1 24/25 +,1 3/ 4 +,1 4 Adjustment Mini Maxi 3/ 3/ -,13 -,24 -,13 -,24 -,13 -,24 5 5 7 7 3 5 5 15 15 +,22 +,22 +,22 +,22 +,25 +,25 DEMOUNTABLE COLUMN DP21.

9 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS STRAIGHT COLUMN DP1.xxx.xxx Tightened adjustment Column diameter D 1 19/2 19/2 24/25 24/25 Bore diameter D N5 -,12 -,21 -,12 -,21 DEMOUNTABLE STEEL/BRONZE-PLATED BUSHINGS DB11.xxx.xxx DB21.xxx.xxx Nominal diameter D1 Bushing diameter D2 Bore diameter D2 H 19/2 +,1 24/25 +,1 3/ 4 +,1 4 Adjustment Mini Maxi 3/ 3/ -,13 -,24 -,13 -,24 -,13 -, ,22 +,22 +,22 +,22 +,25 +,25 DEMOUNTABLE COLUMN DP21.XXX.XX Uncertain adjustment 19/2 3 3 Column diameter D 1 19/2 Bore diameter D H5 +,9 -,15 -,2 -,15 -,2 Adjustment Mini Maxi +,12 DEMOUNTABLE FLANGED BUSHINGS DB31.xxx.xxx H Nominal diameter D1 Bushing diameter D2 19/2 24/25 3/ Bore diameter D2 H +,1 +,1 +,1 Adjustment Mini Maxi +,14 +,14 24/25 24/25 +,9 +, ,1 3/ 3/ +,11 +, ,22 +, ,11 +,11 +,13 +,13 +,14 +,14 +,1 +,1 STEEL BALL BEARINGS GUIDE BUSHING DB41.XXX.XXX Nominal diameter D1 Bushing diameter D2 19/2 24/25 3/ Bore diameter D2 H5 +,11 +,11 +,11 +,13 Adjustment Mini Maxi +,14 +,14 +,14 +,1 DEMOUNTABLE COLUMN DP22.XXX.XXX Uncertain adjustment Column diameter D 1 19/2 Bore diameter D H5 19/2 +,9 D 2 27 L 3 23,5 L 4, ,13 +,15 +,1 +,1 24/25 24/25 +,9 34 3,5,5 3/ 3/ +, ,5,5 +, ,5,5 +, ,5, ,13 +, ,5,5,5 12,5 1 17

ACCESSOIRES ACCESSOIRES CLAMPS (SCREWLESS) CLAMPS (SCREWLESS) FOR BUSHING TYPE DBEI FASTENING CLAMPS A 1,3 B 14,5 C D 1 Qty of clamps Reference Screw reference code From Ø 19 to : 3 clamps From Ø to

5.3 Screw CHC M5 x 3 A5..3 Screw CHC M x 3 A5..35 Screw CHC M x 35 A5.. Screw CHC x A5..12 Screw CHC M X 12 A9..2 Screw FHC X 2 A9.12.25 Screw FHC M12 X 25 NOTES.

10 ACCESSOIRES ACCESSOIRES CLAMPS (SCREWLESS) CLAMPS (SCREWLESS) FOR BUSHING TYPE DBEI FASTENING CLAMPS A 1,3 B 14,5 C D 1 Qty of clamps Reference Screw reference code From Ø 19 to : 3 clamps From Ø to : 4 clamps B2..1 A5..12 CLAMPS (SCREWLESS) FOR BUSHING TYPE BBEI Reference DB5.5.1 DB5.1.1 A 2 C 12,5 21 W,3 1 D 1 1 J 7 11,5 Vis M M1 SCREW AO5 AO9 SCREW Reference Type A5.4.2 Screw CHC M4 x 2 A5.5.2 Screw CHC M5 x 2 A5.5.3 Screw CHC M5 x 3 A5..3 Screw CHC M x 3 A5..35 Screw CHC M x 35 A5.. Screw CHC x A5..12 Screw CHC M X 12 A9..2 Screw FHC X 2 A Screw FHC M12 X 25 NOTES FASTENING WASHER BALL CAGE CIRCLIPS GREASING KIT FASTENING WASHER FOR DP22 COLUMN Reference Ø Column D4 a P / 2 25 P / 25 P / P2..1 P2..1 P P CIRCLIPS FOR DC13 BALL CAGE Reference Ø Ball cage C C C C C C3.. C3..4 C3..1 C GREASING KIT FOR SMOOTH GUIDE BUSHINGS Reference G3..1 Thread Greasing kit includes: 4 greasers 1 19

MDL GROUP www.mdl-eu.com EUROPE MDL Europe - MDL Rodis SAS Aire d activité du Florival 9 rue de l Oberwald FR- ISSENHEIM Tél : +33 ()3 9 74 24 24 mdl@mdl-rodis.

11 MDL GROUP EUROPE MDL Europe - MDL Rodis SAS Aire d activité du Florival 9 rue de l Oberwald FR- ISSENHEIM Tél : +33 () mdl@mdl-rodis.com MDL PORTER BESSON SAS Zone Eurespace 5 rue Nosières FR-2577 SERRE LES SAPINS Tél : +33 () porter-besson@mdl-rodis.com MDL Deutschland GmbH Munzinger Strasse 1 DE FREIBURG IM BREISGAU Tel. +49() mdl-verkauf@mdl-rodis.com BRAZIL MDL - Maquinas Danly Ltda Av. Prink 151 BR-CEP 112 MAIRINQUE Tel vendas@mdl-brasil.com.br mdl-brasil.com.br MEXICO MDL DE MEXICO SA DE CV Conjunto Victoria II Acceso III N 52 Bodega 19 Zona Industrial Benito Juarez MX-CEP 712 QUERETARO ventas@mdlmexico.com.mx U.S.A. INDIA Mold & Die Components Inc N.Long Road USA- COLUMBUS, IN 4723 Tel sales@mdlcomponents.com MDL Vishal India Pvt Ltd S.F.N 2/2, Panapatti, Chettipalayam (Via), Palladam Road IN- COIMBATORE 4121, Tamil Nadu Tel : +91 () sales@mdl-india.com Com'bak

GUIDING ELEMENTS AFNOR/CNOMO

GUIDING ELEMENTS AFNOR/CNOMO OCTOBER 17 BALL BEARING GUIDING ELEMENTS AFNOR/CNOMO NORM CONTENTS n General information... 5 n Ordering example.... 7 n Guide pillar.............................................................................