PD12C MATERIAL LIST PACR WINCH DIVISION

Transcription

1 PD2C MATERIAL LIST Visit our website at for the most comprehensive collection of winch, hoist and drive information on the internet. Most publications and specification sheets are available for downloading. Refer to Publication LIT 203 for maintenance and service procedures. PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A PHONE (98) FAX (98) LIT2299 R3 4/2009 Printed in U.S.A. Copyright 2009 PACCAR Winch Division All rights reserved.

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3 Serial Numbers and Model Numbers are located to the left hand side of the hydraulic motor, stamped into the base. Always refer to the Serial Number and Model Number when requesting information or service parts. PD 2 C X - POWER DRUM EXPLANATION OF MODEL NUMBER MAX RATING DESIGN MODEL GEAR RATIO MOTOR SIZE DRUM SIZE OPTION PD DESIGNATES POWER DRUM 2 DESIGNATES 5,000 LB. FIRST LAYER LINE PULL C DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES 4 DESIGNATES TOTAL GEAR REDUCTION, 4 = 4.62: 05 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT IN CU IN/REV (DECIMAL POINT ELIMINATED. EXAMPLE: 05 = 5. CU IN/REV) 04X DESIGNATES THE DRUM (X OPTIONS: U DESIGNATES UNDERWIND, L DESIGNATES LEFT HAND BASE, P DESIGNATES RATCHET & PAWL) PERMITS TESTING AND INSPECTION PER API 2C FOR OFFSHORE CRANES TO ORDER: () List model and serial numbers of the winch. (2) Refer to exploded view and select the component(s) needed and note item number. (3) Find item number on material list, show part number, description and quantity required on your order. (4) Refer to Parts List and show price for each component or assembly. RECOMMENDED PLANETARY GEAR OIL For simplicity, BRADEN has listed available products in each temperature range that have been tested and found to meet our specifications. This is not to say that other lubricant brands would not perform equally as well. If the following lubricant brands are not available in your area, make certain your lubricant vendor supplies you with oil that is equivalent to those products listed below. PREVAILING AMBIENT TEMPERATURE o F o F MOBILGEAR 600 XP 50 OR EQUIVALENT AGMA 4 EP, ISO VG 50 MOBILGEAR SHC 50 SYNTHETIC OR EQUIVALENT MOBILGEAR 600 XP 220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Planetary hoists are factory filled with Mobilgear 600 XP 50, or equivalent. Consult your oil supplier for other equivalent oils if required. Mobil Shell Chevron Texaco Mobilgear 600 XP 50 Omala 50 Gear Compounds EP 50 Meropa 50 Mobilgear 600 XP 220 Omala 220 Gear Compounds EP 220 Meropa 220

4 BRADEN PD2C COMPONENTS

5 BRADEN PD2C MAIN ASSEMBLY COMPONENTS ITEM DESCRIPTION PART # QTY 00 Primary Planet Carrier Assembly 200 Output Planet Carrier Assembly 300 Brake Cylinder Assembly 22 Base (see below) Cable Drum (0 Drum) Cable Drum (02 Drum) 2558 Cable Drum (04 Drum) from S/N Cable Drum (05 Drum) Cable Drum Closure (0 & 04 Drum) Cable Drum Closure (02 & 05 Drum) Ball Bearing Oil Seal* (Support End) O-Ring* Oil Seal* (Drum Closure) Primary Thrust Race Output Sun See Next 35 Primary Sun Column 40 Capscrew (02 & 05 Hex Head /2 x /2) Capscrew (0 & 04 Hex Head /2 x -/4) Lockwasher Output Thrust Race Drain Plug a O-Ring Cable Wedge Standard (7/6-5/8 in) Cable Wedge (3/8 in. 0 mm) Cable Wedge (3/4 in. 9 mm) Cable Wedge (Poly Rope - /8 in) 2443 ITEM DESCRIPTION Gear Reduction Ratio QTY 2: 29: 4: 59: Sun Gears PART # PART # PART # PART # 34 Output Sun Gear Primary Sun Gear O-RING AND SEAL KITS Part Number PD2C Seal Kit (Contains all seals and O-rings to service any PD2C winch. Not all parts in this kit will be used on any one winch.) * indicates part in seal kit Part Number Brake Valve O-Ring Kit (Contains all O-rings and backup rings to service all Braden PD2C gear motor brake valves.) BASE CONFIGURATIONS COMMON BASE PARTS ITEM DESCRIPTION PART # QTY. 30 Retaining Ring Plug Hex (Standard Winches) Plug Flush Sight Glass (- option) a O-ring for Item 44 plugs* Relief Valve CAST BASE (02 & 05 DRUM) ITEM DESCRIPTION PART # QTY Base (Right Hand) Bearing Support (0 & 04 Drum) Base (Left Hand) Bearing Support (02 & 05 Drum) Capscrew (/2-3 X -/2 G8 Z) Lockwasher (/2) FABRICATED BASE ITEM DESCRIPTION QTY / (LH) BEARING SUPPORT CAPSCREW (HEX HD /2 X /4 G8, Z) BASE SIDE PLATE, BEARING SUPPORT END SIDE PLATE, MOTOR END CAPSCREW (SPECIAL) LOCKWASHER TIE BAR CAPSCREW (HEX HD /2 X /4 G8, Z) LOCKWASHER (/2) TIE BAR CAPSCREW (HEX HD /2 X /4 G8, Z) LOCKWASHER (/2) DRUM OPTION CODE

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7 * OVERWIND U N D E R W STD. I N D DRUM ROTATION TO HOIST 04 & 05 DRUM/ BASE SHOWN * OVERWIND U N D E R W STD. I N D Underwound will have U in model number RH BASE (Standard) LH BASE (Optional) BRAKE CLUTCH COMPONENTS SAE B SAE C ITEM DESCRIPTION PART # PART # QTY 49 Outer brake race NSS NSS 50 Inner brake race NSS NSS 5 Sprag bearing Thrust Washer Retaining ring Sprag clutch NSS NSS 55 Retaining ring NSS- Not Serviced Seperately Replace entire assembly if wear is present BRAKE CLUTCH ROTATION Note: Designation of cable drum rotation is determined by viewing winch from hydraulic motor end while hoisting. On the BRADEN PD2C the inner race of the brake clutch sprag assembly, when viewed from the motor side, must freewheel in the direction opposite as the cable drum during hoisting PART #876 & #8774 PART #8776 & #8777 Inner Race Freewheels Clockwise when Viewed From Motor End Inner Race Freewheels CounterClockwise when Viewed From Motor End Motor Side of Brake Clutch Assembly COMPLETE BRAKE CLUTCH ASSEMBLIES PART # DESCRIPTION APPLICATION 876 RH Base Overwind, LH Base Underwind SAE C 4T 8776 RH Base Underwind, LH Base Overwind 8774 RH Overwind, LH Underwind SAE B 3T 8777 RH Underwind, LH Overwind 5

8 BRAKE CYLINDER ASSEMBLY NOTE: MOTOR ADAPTOR MAY BE SPLINED FOR USE IN EARLY MODEL BRAKE ASSEMBLIES. IF ITEM #23 IS SPLINED, USE SPLINED DISCS PN#2029 IF MAJOR REBUILD OF BRAKE ASSEMBLY IS REQUIRED, THE SPLINED MOTOR ADAPTOR IS REPLACED BY THE LOBED MOTOR ADAPTOR AND 8 LOBED DISKS PRIMARY PLANET CARRIER ASSEMBLY ITEM DESCRIPTION PART # QTY Brake Cylinder (Lobed Disc) * Motor Adapter (4 Bolt C) 05, 064, 049/024, 064/ Motor Adapter (2 Bolt B) 029, 034, Motor Adapter (2 Bolt A) Brake Piston Seal* Pressure Plate Piston Backup Ring Die Spring Friction Disk Brake Disk Steel (Lobed) Brake Disc Steel (Splined) Spacer Lockwasher (for 4 Bolt C & 2 Bolt A) Lockwasher (for 2 Bolt B) Capscrew (/2 NC x 2 G8, Z Hex) O-Ring* Backup Ring* Spring Spacer = Brake Cylinder with cast spring pockets P/N is replaced by brake cylinder and spring spacer ITEM DESCRIPTION Gear Reduction Ratio QTY 2: 29: 4: 59: Primary Carrier Assy PART # PART # PART # PART # Primary Planet Carrier Primary Planet Gear Primary Planet Gear Shaft Bearing Thrust Washer Rollpin (Primary Planet Carrier) Primary Thrust Plate

9 OUTPUT PLANET CARRIER ASSEMBLY ITEM DESCRIPTION Gear Reduction Ratio QTY 2: 29: 4: 59: Output Carrier Assy PART # PART # PART # PART # Rollpin (Output Planet Carrier) Output Planet Carrier Output Planet Gear Output Planet Gear Shaft Bearing Bearing Spacer Thrust Washer Output Thrust Plate

10 STANDARD MOTOR GROUPS a V 33/20 TWO-SPEED, BRAKE VALVE 879 V 33/20 TWO-SPEED, BRAKE VALVE /024 & 064/032 MOTOR TWO-SPEED & 064 MOTOR SINGLE-SPEED b 62a b 66 62a & 062 MOTOR SINGLE-SPEED 080 MOTOR SINGLE-SPEED 8

11 MOTOR GROUPS , 034, & 039 MOTOR SINGLE-SPEED 69 Hydraulic Motors ITEM DESCRIPTION PART # QTY Pilot O-Ring* 029 (2 bolt B) (2 bolt B) (2 bolt B) (2 bolt B) Underwound (4 bolt C) CT winches (4 bolt C) (4 bolt C) /024 (4 bolt C) V33/20 (4 bolt C) /032 (4 bolt C) Replaced By 062 (2 bolt B) * (2 bolt A) MOTOR GROUP (STANDARD WINCHES) 049/024 ITEM QTY DESCRIPTION 039, 05, / , 034, /062 V33/20 4 BOLT-C 4 BOLT-C 2 BOLT-B 2 BOLT-A 2 BOLT-B 4 BOLT-C 40 4 CAPSCREW LOCKWASHER MANIFOLD O-RING CAPSCREW CAPSCREW EARLY CAPSCREW CURRENT CAPSCREW BRAKE VALVE ASSY A BRAKE VALVE BLOCK B BRAKE VALVE CARTRIDGE HOSE ASSY HOSE ASSY ADAPTER FITTING SWIVEL TEE CONNECTOR REDUCER ELBOW HOSE ASSY HYD. MOTOR 73 NEEDLE VALVE 74 TEE-MALE BRANCH CAP NUT 76 WARNING TAG 83 O-RING TEE, -4 ORB NOTE: These drawings are standard configurations. Verify hoses, fittings, and capscrews using tables found on pages 0 and. 9

12 MOTOR GROUPS (- OPTION) /024 & 064/032 MOTOR TWO-SPEED PERSONNEL HANDLING & 064 MOTOR SINGLE-SPEED PERSONNEL HANDLING , 034, & 039 MOTOR SINGLE-SPEED PERSONNEL RATED MOTOR GROUPS (PERSONNEL RATED WINCHES) ITEM QTY DESCRIPTION 05 & 064/ / /034/ CAPSCREW LOCKWASHER MANIFOLD O-RING CAPSCREW CAPSCREW EARLY 3544 CAPSCREW CURRENT CAPSCREW BRAKE VALVE ASSY A BRAKE VALVE BLOCK 62B BRAKE VALVE CARTRIDGE 63 HOSE ASSY HOSE ASSY ADAPTER FITTING SWIVEL TEE CONNECTOR REDUCER ELBOW HOSE ASSY HYD MOTOR 73 NEEDLE VALVE TEE-MALE BRANCH CAP NUT WARNING TAG O-RING TEE, -4 ORB NOTE: These drawings are standard configurations. Verify hoses, fittings, and capscrews using tables found on pages 0 and. 0

13 BRAKE VALVE PARTS ITEM DESCRIPTION PART # QTY BRAKE VALVE HOUSING NSS 2 VALVE SPRING RETAINER RELIEF RETAINER (879 VALVE) SPRING RETAINER PLUG SPOOL NSS 6 DAMPER PISTON NSS 7 O-RING * CHECK VALVE POPPET RELIEF ASSEMBLY (879 VALVE) PILOT ORIFICE CHECK VALVE SPRING 2490 SPOOL SPRING O-RING* O-RING* O-RING* BACK-UP RING* BACK-UP RING* SHIM, VALVE SPRING BALL, STEEL * (872 & 875) COMPRESSION SPRING ELBOW FITTING Plug -4 ORB (8984 & 879) O-Ring 3838 NSS = Not Serviced Seperately * = Included in Brake O-Ring Kit #6567 Brake Valves PART # FLANGE 872 /4" CODE " CODE /4 " CODE /4" CODE 6 CAPSCREWS AND LOCKWASHERS PART # DESCRIPTION /6 NC x 3 G8, Socket Head /8 NC x 3 /2 G8, Socket Head /8 NC x 2 3/4 G8, Socket Head /8 NC x 4 G8, Socket Head /8 NC x 3 G8, Socket Head /8 NC x /2 G8, Socket Head EARLY /8 NC x /4 G8, Socket Head CURRENT 235 7/6 NC x /2 G8 Z Socket Head /6 NC x 3/4 G8 Z Hex Head 244 7/6 NC x 2 G8 Z Socket Head 234 7/6 NC x 3 G8 Z Socket Head 050 7/6 NC x 3 3/4 G8 Z Socket Head 0474 /2 NC x /4 G8 Z Hex Head /2 NC x /2 G8 Z Hex Head 2908 /2 NC x /2 G8 Z Socket Head /2 NC x 2 G8 Z Hex Head /8 NC x 3/4 G8 Z Hex Head 026 Lockwasher /2 Split, Z Lockwasher 5/8 Split, Z PART # LENGTH in. NPT -2 to JIC in. NPT -2 to JIC in. NPT -2 to JIC in. NPT -2 to JIC in. NPT -2 to JIC in. NPT -2 to JIC in. NPT -2 to JIC in. JIC -4 both ends in, JIC -4 both ends in. JIC -4 both ends in. ORFS swivel in. ORFS swivel -8 HOSE ASSEMBLIES SPLIT FLANGE ADAPTER EARLY - Use socket head capscrews PART NO. DESCRIPTION Split Flange Adapter CURRENT - Use socket head capscrews 3827.

14 FITTINGS A B C D E G H F I J K L M N O P PART # DESCRIPTION ID Elbow, -4 JIC to -4 ORB A 253 Elbow, -4 JIC to -6 ORB A Tee, /8-27 NPT-F Run to /8-27 NPT-M Branch B Street Elbow, Reducer, /4-8M to /8-27F C 3708 Street Elbow, /8-27 D Adapter, 7/6 ORB to /8-27 NPT-F E Swivel Tee, -4 JIC M Run X -4 JIC F Swivel Branch F Adapter, -4 JIC to -4 ORB G 3284 Adapter, -4 JIC to -6 ORB G Needle Valve H 265 Elbow (45 deg), -2 NPT to -4 JIC I 263 Elbow (90 deg), -2 NPT to -4JIC I Tee, -4 ORB to -4 JIC J ELBOW, ORFS Swivel K Adapter, -4 ORB to -6 ORFS L Tee, -4 ORFS to -6 ORB M Plug, -4 ORB N 7082 Cap, -4 JIC O Tee, F'M pipe to Male pipe -2 P Reducer Pipe -4 to Elbow JIC Swivel -4/-4 - Bolt Diam. Inches /4 5/6 3/8 7/6 /2 9/6 5/8 Thread per inch RECOMMENDED FASTENER TORQUE Torque LB-FT (N.m) Torque LB-FT (N.m) Grade 5 Grade 8 Bolt Diam. Thread per Grade 5 Grade 8 Dry Lubed Dry Lubed Inches inch Dry Lubed Dry Lubed 8 () 7 (23) 3 (42) 50 (68) 75 (02) 0 (49) 50 (203) 6 (8) 3 (7) 23 (3) 35 (47) 55 (75) 80 (08) 5 (56) 2 (6) 24 (33) 45 (6) 70 (95) 0 (49) 50 (203) 20 (285) 9 (2) 8 (24) 35 (47) 50 (68) 80 (08) 0 (49) 60 (27) To convert LB-FT to Kg-m, multiply LB-FT value by /4 7/8 /8 /4 3/8 / (359) 420 (569) 640 (868) 790 (07) 20 (58) 460 (979) 940 (2360) 200 (27) 325 (44) 485 (658) 590 (800) 835 (32) 095 (485) 460 (979) 380 (55) 600 (83) 90 (234) 290 (749) 820 (2468) 2385 (3234) 360 (4284) 280 (380) 450 (60) 680 (922) 970 (35) 360 (87) 790 (2427).2370 (324)

15 METRIC CONVERSION TABLE MULTIPLY: BY: TO GET: MULTIPLY: BY: TO GET: LINEAR inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X = inches (in.) feet (ft.) X = meters (m) meters (m) X 3.28 = feet (ft.) miles (mi.) X.6093 = kilometers (km) kilometers (km) X = miles (mi.) AREA inches 2 (sq.in.) X = millimeters 2 (mm 2 ) millimeters 2 (mm 2 ) X = inches 2 (sq.in.) feet 2 (sq.ft.) X = meters 2 (m 2 ) meters 2 (m 2 ) X = feet 2 (sq.ft.) VOLUME inches 3 (cu.in.) X = liters (l) liters (l) X = inches 3 (cu.in.) quarts (qts.) X = liters (l) liters (l) X.0567 = quarts (qts.) gallons (gal.) X = liters (l) liters (l) X = gallon (gal.) inches 3 (cu.in.) X 6.39 = centimeters 3 (cc) centimeters3 (cc) X = inches 3 (cu.in.) feet 3 (cu.ft.) X = liters (l) liters (l) X = feet 3 (cu.ft.) feet 3 (cu.ft.) X = meters 3 (m 3 ) meters3 (m3) X = feet 3 (cu.ft.) fluid ounce (fl.oz.) X = millileters (ml) milliliters (ml) X = fluid ounce (fl.oz.) MASS ounces (oz.) X = grams (g) grams (g) X = ounces (oz.) pounds (lbs.) X = kilograms (kg) kilograms (kg) X = pounds (lbs.) tons (2000 lbs.) X = kilograms (kg) kilograms (kg) X = tons (2000 lbs.) tons (2000 lbs.) X = metric tons (t) metric tons (t) X.023 = tons (2000 lbs.) tons (long) (2240 lbs.) X = kilograms (kg) kilograms (kg) X = tons (long) (2240 lbs.) PRESSURE inches Hg (60 o F) X 3600 = kilopascals (kpa) kilopascals (kpa) X = inches Hg (60 o F) pounds/sq.in. (PSI) X = kilopascals (kpa) kilopascals (kpa) X 0.45 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = kilograms/sq.cm. (kg/cm 2 ) kilograms/sq.cm. (kg/cm2) X 4.22 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = bars bars X 4.5 = pounds/sq.in. (PSI) inches H 2O (60 o F) X = kilopascals (kpa) kilopascals (kpa) X = inches H 2O (60 o F) bars X 00 = kilopascals (kpa) kilopascals (kpa) X 0.0 = bars POWER horsepower (hp) X = kilowatts (kw) kilowatts (kw) X.34 = horsepower (hp) ft.-lbs./min. X = watts (W) watts (W) X = ft.-lbs./min. TORQUE pound-inches (in.-lbs.) X = newton-meters (N-m) newton-meters (N-m) X 8.85 = pound-inches (in.lbs.) pound-feet (ft.-lbs.) X.3558 = newton-meters (N-m) newton-meters (N-m) X = pound-feet (ft.-lbs.) pound-feet (ft.-lbs.) X.383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X = pound-feet (ft.-lbs.) VELOCITY miles/hour (m/h) X = kilometers/hour (km/hr) kilometers/hour (km/hr) X = miles/hour (m/h) feet/second (ft./sec.) X = meter/second (m/s) meters/second (m/s) X 3.28 = feet/second (ft./sec.) feet/minute (ft./min.) X = meter/minute (m/min) meters/minute (m/min) X 3.28 = feet/minute (ft./min.) TEMPERATURE o Celsius = ( o F - 32) o Fahrenheit = (.8 X o C) + 32 COMMON METRIC PREFIXES mega (M) 6 =,000,000 or 0 deci (d) = 0. or 0 - kilo (k) =,000 or 0 3 centi (c) = 0.0 or 0-2 hecto (h) = 00 or 0 2 milli (m) = 0.00 or 0-3 deka (da) = 0 or 0 micro (m) = or 0-6 3