No December, Eaton. Medium Duty Piston Pump. Parts Information. Model Servo Controlled Piston Pump 03
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1 Eaton Medium Duty Piston Pump No December, 1995 Parts Information Model Servo Controlled Piston Pump 03
2 Parts Drawing Pump drawn below is typical of a righthand rotation with porting out the left side of pump Serial Code and Product Number Location Shaft assembly for rear pump of tandem
3 Parts Drawing K K1-3 Assembly for Front pump of Tandem K1-1 K1-2 K1-4 K Assembly for single pump or rear pump of tandem K2 35 K Inner Gerotor and 11 tooth Coupler Valve Plate Identification Note "V" notch locations Lefthand Rotation Righthand Rotation 3
4 Parts List 4 Item Part No. Qty. Description Jam Nut Retaining Ring Retaining Ring Seal Washer Cap Screw, #10-24, 25.4 mm [1.0 in.] Long Rotating Kit Assembly, 2.48 in 3 /r (parts list on page 6) Servo Piston Assembly (parts list on page 6) Servo Piston Follower Cover Plate Cover Plate Gasket Housing Gasket Control Housing Gasket Cover Plate Camplate Thrust Race Thrust Bearing 21 1 Relief Valve for Port "C" (parts list on page 7) O-ring, 2.95 mm Dia. x mm I.D. [.116 in. Dia. x.924 in. I.D.] 22 1 Relief Valve for Port "D" (parts list on page 7) O-ring, 2.95 mm Dia. x mm I.D. [.116 in. Dia. x.924 in. I.D.] Cap Screw, 3/8-16, 57.2 mm [2.25 in.] Long Cap Screw, 3/8-16, 88.9 mm [3.5 in.] Long Cap Screw, 3/8-16, mm [4.0 in.] Long Cap Screw 27 1 Valve Plate, 2.48 in 3 /r Righthand (CW) Rotation Lefthand (CCW) Rotation 28 1 Housing Assembly (Identification on page 7) Housing (Identification on page 7) Bearing (press fit) Plug Sub-Assembly O-ring, 1.63 mm Dia. x 6.1 mm I.D. [.064 in. Dia. x.239 in. I.D.] Cradle Sub-Assembly Dowel Bushing Bushing Cap Screw, Button Head Cap Screw Seal Sub-Assembly 29 1 Backplate Assembly (Identification on page 8 & 9) Bearing (press fit) Roll Pin Key 31 1 Drive Shaft (Identification on page 15) tooth, 16/32 DP - w/ 41 tooth, 48/96 DP (Tandem Front Pump) tooth, 48/96 DP - w/ 11 tooth, 16/32 DP (Tandem Rear Pump) tooth, 48/96 DP - w/ 9 tooth, 16/32 DP (Tandem Rear Pump) tooth, 16/32 DP - w/ 9 tooth, 16/32 DP (Single Pump) tooth, 16/32 DP - w/ 9 tooth, 16/32 DP (Single Pump) tooth, 16/32 DP - w/ 11 tooth, 16/32 DP (Single Pump) [1.00] Dia. Str., w/ keyway - w/ 9 tooth,16/32 DP (Single Pump) O-ring,1.59 mm Dia. x mm I.D. [.0625 in. Dia. x 3.25 in. I.D.] Molded O-ring Nut Cap Screw, 3/8-16, 25.4 mm [1.0 in.] Long Lockwasher Washer Plug O-ring, 2.21 mm Dia. x mm I.D. [.087 in. Dia. x.644 in. I.D.]
5 Parts List Item Part No. Qty. Description Plug O-ring, 2.21 mm Dia. x mm I.D. [.087 in. Dia. x.644 in. I.D.] Plug O-ring, 2.95 mm Dia. x mm I.D. [.116 in. Dia. x.924 in. I.D.] Plug O-ring, 2.95 mm Dia. x mm I.D. [.116 in. Dia. x.924 in. I.D.] 42 1 Key Used with 9 tooth internal spline through shafts Used on 11 tooth drive coupler with 12.7 mm [.5 in.] width gerotor Used on 11 tooth drive coupler with 6.35 mm [.25 in.] width gerotor Shaft Seal Cover Plate Spacer 46 1 Charge Pump Adapter Assembly (parts list & ID. on Page 10 &11) Control Arm 48 1 Servo Control Assembly (parts list & ID. on Page 12 &13) 49 1 Inner Ring Gerotor (match displacement with Item 46 & 50) ml/r [.42 cu. in./r] displacement, 6.35 mm [.25 in.] width ml/r [.84 cu. in./r] displacement, 12.7 mm [.5 in.] width ml/r [.84 cu. in./r] displacement (used with Item 55 coupler) 50 1 Outer Ring Gerotor (match displacement with Item 46 & 49) ml/r [.42 cu. in./r] displacement, 6.35 mm [.25 in.] width ml/r [.84 cu. in./r] displacement, 12.7 mm [.5 in.] width 51 1 Supply Orifice (orifice chart on page 14) 52 1 Control Valve Orifice (orifice chart on page 14) 53 1 Control Valve Orifice (orifice chart on page 14) Coupler, 11 tooth Retaining Ring, (used with Item 55) 57 1 Dump Valve Dump Valve Actuator Plug (selected when dump valve is not required) Retaining Ring Quad-ring, 1.59 mm Dia. x 15.9 mm I.D. [.0625 in. Dia. x.625 in. I.D.] Washer Washer Washer Kits K Tandem Servo Piston Pump Mounting Kit K Coupler, 41 tooth + K O-ring, 1.59 mm Dia. x mm I.D. [.0625 in. Dia. x 4 in. I.D.] K Cap Screw, 3/8-16, 25.4 mm [1.0 in.] Long K Washer K Gear Pump Mounting Kit Includes Items 32 and 35 K Washer K Cover Plate Kit for "A" SAE Flange Series 82-2 Mount Includes Items 32, 35, and Seal Repair Kit for single pumps (Two Required for Tandem Units) Dump valve kit,includes Items 57 (Actuator), 58, & Dump valve plug kit, Includes Items 57 (Plug), 58, & 59 Legend Refer to specific Item parts list. + Parts included in Seal Repair kit. 5
6 Item 8 - Rotating Kit Assembly Item 9 - Servo Piston Assembly Item 8 Rotating Kit Assembly 8-1 Item Part No. Qty. Description Rotating Kit Assy. 8-1 NSS 9 Piston Assembly 8-2 NSS 1 Spider 8-3 NSS 1 Spider Pivot 8-4 NSS 1 Retainer 8-5 NSS 1 Piston Block 8-6 NSS 3 Pins 8-7 NSS 2 Washer 8-8 NSS 1 Spring 8-9 NSS 1 Retaining Ring 9-1 NSS - Not Sold Separately Note: Do not disassemble servo piston assembly. 9-3 Item 9 Servo Piston Assembly Item Part No. Qty. Description Servo Piston Assy. 9-1 NSS 1 Servo Piston 9-2 NSS 1 Servo Piston Bolt 9-3 NSS 2 Spring Retainer 9-4 NSS 1 Spring Stop 9-5 NSS 1 Spring 9-6 NSS 1 Nut 9-7 NSS 1 Jam Nut 9-8 NSS 1 Retaining Ring (Loctited) NSS - Not Sold Separately
7 Item 21 or 22 - Relief Valve Item 28 - Housing Identification Item 21 or 22 Internal Relief Valve Settings Available Part Number bar [PSI] [2000] [2500] [3000] [3500] [4000] [4500] [5000] Dash Number Stamped here for Valve Pressure Setting Identification Example: 500 x 10 = [5000 PSI] 345 bar Item 28 Housing Identification "A" Auxiliary Port "C" Drain Port "B" Auxiliary Port "D" Drain Port "E" Drain Port Housing Assy. Housing Item Part No. Item Part No. Qty. Port Machined A, B, C, D A, B, C, D, E A, B, E 7
8 Item 29 - Backplate Assembly Identification Support Hole Port "C" Accepts Charge Adapter 29 Port "D" Port "C" Support Hole 2 Bolt "B" or "A" Rear Mounting Port "D"
9 Item 29 - Parts List Parts List Item Part No. Qty. Description 29 Chart Below 1 Backplate Assembly Bearing (press fit) Roll Pin Item 29 - Backplate Assembly Part Number Identification Rear Mounting Rear "B" Mount (no gerotor charge adapter) Accepts Gerotor Charge Pump Adapter with "A" Mount Rear "A" Mount (no gerotor charge adapter) Item 29 Backplate Assembly Support Hole Part Number with Hole None with Hole None with Hole None
10 Item 46 - Charge Pump Adapter Assembly Bearing Gerotor Ring Pocket Bushing Gerotor Pocket Depth Displacement Depth of Pocket cm 3 /r [in 3 /r] mm [in.] 6.9 [.42] 6.35 [.25] 13.8 [.84] 12.7 [.50] Charge Pump Suction Port Righthand Rotation Adapter Shown Item Part No. Qty. Description 46 See Chart 1 Assembly, Charge Pump Adapter 46-1 NSS 1 Charge Pump Adapter Bearing (press fit), Used w/9 tooth output shaft Bushing (press fit), Used w/11 tooth output shaft Plug O-ring ƒ Shims Spring Poppet ƒ - Shim as required NSS - Not sold separately 10
11 Item 46 - Charge Pump Adapter Identification Open Path Lefthand Rotation Charge Relief Valve Suction Port Open Path Righthand Rotation Charge Return Port Charge Outlet Port Detail B Detail D Detail C Detail D Detail C Detail B Open Path Charge Return Port Charge Outlet Port Open Path Suction Port Charge Relief Valve Adapter, Item 46, Identification Chart Charge Pump Routing Charge Relieved to Case Remote Filter and Charge Relieved to Case 9 Tooth Output Shaft 11 Tooth Output Shaft Shaft Rotation Refer to Detail 6.9 cm 3 /r [.42 in 3 /r] Displacement 13.8 cm 3 /r [.84 in 3 /r] Displacement 6.9 cm 3 /r [.42 in 3 /r] Displacement 13.8 cm 3 /r [.84 in 3 /r] Displacement Righthand B & D Lefthand B & D Righthand B & C Lefthand B & C
12 Item 48 - Manual Servo Control Assembly Wide Band Neutral Spool Identification Mark Destroke Valve Option (press fit) Neutral Lockout Switch Option A B C Neutral Detent Option
13 Item 48 - Parts List Item Part No. Qty Description AA Assembly with no additional features AB Assembly with Neutral Lockout, Destroke valve & Wide Band Neutral AC Assembly with Neutral Lockout & Wide Band Neutral AD Assembly with Destroke Valve AE Assembly with Neutral Detent & Wide Band Neutral AF Assembly with Neutral Detent, Destroke valve & Wide Band Neutral AG Assembly with W/B Neutral Spool AH Assembly with W/B Neutral Spool & Destroke Valve 48 1 Manual Servo Control Assembly -AA -AB -AC -AD -AE -AF -AG -AH Control Housing Control Housing X X Control Housing X Control Housing X X Control Housing X Control Housing X Control Housing X Plug X X X X X X X X O-ring X X X X X X X X Retaining Ring X X X X X X X X Spring Retainer X X X X X X X X Spool Centering Spring X X X X X X X X Valve Spool Standard X X Wide Band Neutral X X X X X X Set Screw X X X X X X X X Feedback Link X X X X X X X X Dowel Pin X X X X X X X X Retaining Ring X X X X X X X X Bell Crank X X X X X X X X Set Screw X X X X X X X X Input Shaft X X X X X X X X O-ring X X X X X X X X Wiper Seal X X X X X X X X Headed Pin (press fit) X X X X X X X X O-ring X X X X AA 1 Destroke Valve Assy. X X X X Manifold X X X X Destroke Valve w/12 VDC coil, Weatherpak Conn. X X X X w/24 VDC coil, Weatherpak Conn w/12 VDC coil, Din Conn w/24 VDC coil, Din Conn A O-ring X X X X B Back-up Washer X X X X C O-ring X X X X Lock Washer X X X X Cap Screw X X X X O-ring X X Adapter, Neutral Lockout X X Ball X X O-ring X X Pin X X #10-32, Set Screw X X Neutral Lockout Switch X X Ball Plunger X X Nut, Seal X X 13
14 Item 51, 52, or 53 - Orifice Sizes Available Item 51,52, or 53 Orifice Sizes Available Part Number Hole Dia. mm [inches] [.021] [.028] [.036] [.040] [.044] [.048] [.052] [.057] [.065] [.073] [.094] [.102] XX Last two digits of dash number stamped on face of orifice. 14
15 Item 31 - Drive Shaft Identification Input Drive Part Number Where Used Output Drive 15 Tooth 41 Tooth 41 Tooth 15 Tooth 15 Tooth (Tandem Front Pump) (Tandem Rear Pump) (Tandem Rear Pump) (Single Pump) (Single Pump) (Single Pump) 41 Tooth 11 Tooth 11 Tooth 9 Tooth Internal 9 Tooth Internal 9 Tooth Internal 1 in. Keyed 15
16 Each order must include the following information. 1. Product and/or Part Number 2. Serial Number Code 3. Part Name 4. Quantity Identification Numbers - Servo Control Piston Pump Stamped on each units mounting flange. A - Product Number Discription = Single Piston Pump = Tandem Piston Pump = Single or Tandem Piston Pump with Gear Pump B - Sequential Numbering C - Design Code Number Single Pump - Product Number: A B C Tandem Pumps - Product Number: A B C Revision level of parts list. Last two digits of year built. ( 91 for 1991 etc.) Serial Number Code: B JB Testers Initials Day of Month (two digits) Month (two digits) Eaton Corporation Hydraulics Division Hwy. 5 Eden Prairie, MN Telephone 612/ Fax 612/ Eaton Ltd. Hydraulics Division Glenrothes, Fife Scotland, KY7 4NW Telephone Fax Eaton GmbH Hydraulics Products Am Schimmersfeld Ratingen, Germany Telephone Fax ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg. No. 24 ISO-9001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS Quality System Certified Products in this catalog are manufactured in an ISO-9001-certified site. Form No Copyright Eaton Corporation, 1993, 1995 All Rights Reserved Printed in USA 16
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