PARTS MANUAL AERIAL WORK PLATFORM AMWP / AMWP
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1 PARTS MANUAL AERIAL WORK PLATFORM AMWP / AMWP
2 Foreword We are very appreciated for your interesting with Dingli machine and choosing it for your application. Our priority above all is you can use the machine safely for your application and you can benefit from the Dingli machine mostly. For these reason we hope you can: 1. Comply with employer, job site and local governmental rules. 2. The manual provides very important information about the machine. It is essential to the owner or the operator who use the machine. So we strongly recommend that you should read the manual thoroughly before attempting to do anything with the machine, so as to understand and follow the instruction or other information in the manual, especially the safety information. 3. Dingli cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Dingli is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedure that you choose. 4. The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. Due to the continuous improvements, Dingli reserve the rights to make the specifications changes without prior notification. Please contact with Dingli dealers or Dingli distributors to obtain the complete and most current information. 5. Any one who read the manual or used the machine, is encouraged to notify Dingli Machinery Co, Ltd of any errors or send in suggestions for improvement. All communications will be carefully considered for future printings of this and other manuals, certainly if you have any question about the machine, please contact with our team by dialing technical support phone, sending , or any methods you want, etc. Our contact information as bellow: Contact us Manufacturer s address ZheJiang Dingli Machinery Co.,Ltd Baiyun South Road,Leidian Town, Deqing, Zhejiang, China Importer Enebakkveien 441 B 1290 OSLO, Norway Tel: Fax: post@instant.no Web: Page1
3 Revision Log Original Issue of Manual April 2011 Page2
4 Contents Section 1 Chassis...0 Section 2 Cover Installation...4 Section 3 Mast And Battery Box Installation...6 Section 4 Pump/Motor/Ground Control/Horn Installations...8 Section 5 Mast Section 6 Platform With Gullwing Gate General Platform Extend Platform...17 Section 7 Cylinder Assembly...19 Section 8 Hydraulic Diagram...21
5 Section 1 Chassis
6 Spareparts For Chassis No. Part Number Description Quantity Remark 1 AMWP Cover 1 2 AMWP Rear Wheel 2 3 AMWP Support Frame 2 4 GB/T Nut M WC14 Washer 6 6 SF Bearing AMWP Pin 2 8 AMWP Pin 2 9 JCPT Wheel 2 10 GB/T Washer GB/T93-87 Spring Washer GB/T Bolt M GB/T Bolt M GB/T93-87 Spring Washer GB/T Washer JCPT Cover 2 17 JCPT Drive Motor 2 18 JCPT Rotor Seat 2 19 GB/T Nut M GB/T93-87 Spring Washer GB/T Screw M JCPT Cover 2 23 AMWP Chassis 1 24 JCPT Steering Plate 1 25 JCPT Steering Cylinder 1 Page1
7 Spareparts For Chassis No. Part Number Description Quantity Remark 26 GB/T Nut M GB/T Washer SF Bearing 4 29 Z-15GQ55-B Minitype Switch 2 30 AMWP a Seat 2 31 GB/T Washer GB/T93-87 Spring Washer JCPT Screw 2 34 GB/T Bolt M WC16SF Bearing 2 36 GB/T Nut M GB/T Washer AMWP Thick Washer 2 39 SF Bearing 2 40 AMWP Pin 2 41 GB/T Pin GB/T Washer AMWP Idler Wheel 2 44 AMWP Link 2 45 JB/T Cylinder YQ10/ (O-O) AMWP Pin 2 47 AMWP Link Nut 2 48 AMWP Pin 4 49 AMWP Arm 4 50 AMWP Press Pole Seat 1 2 Page2
8 Spareparts For Chassis No. Part Number Description Quantity Remark 51 GB/T Bolt M AMWP Press Pole 1 53 SF Bearing 2 54 GB/T Washer GB/T93-87 Spring Washer GB/T Pin Bearing Bearing 4 59 JCPT Cuprum Washer 2 60 JCPT Pin 2 61 GB/T Screw M AMWP Cover 2 63 GM Bearing 4 64 JCPT Cuprum Washer 2 65 AMWP Press Piece 2 66 GB/T Nut M AMWP Bolt Hook 4 68 GB/T Screw M AMWP Traction Ring 2 70 AMWP Traction Ring Installation Plate 71 GB/T Washer GB/T93-87 Spring Washer GB/T Bolt M GB/T Screw M Page3
9 Section 2 Cover Installation Page4
10 Spareparts For Cover Installation No. Part Number Description Quantity Remark 1 GB/T Screw M GB/T Washer AMWP Cover 1 4 GB/T Washer GB/T Screw M GB/T Screw M GB/T Washer AMWP Cover, Ground Station Options 9 AMWP Cover, Left Options 1 10 AMWP a Cover, Right Options 1 1 Page5
11 Section 3 Mast And Battery Box Installation Page6
12 Spareparts For Mast And Battery Box Installation No. Part Number Description Quantity Remark 1 AMWP Mast Assembly 1 2 GB/T Nut M GB/T Washer GB/T Washer GB/T Bolt M AMWP Box, Battery 2 7 AMWP Counterweight 2 8 GB/T Nut M8 8 9 GB/T Washer GB/T Washer GB/T Bolt M GB/T Screw M GB/T93-87 Spring Washer GB/T Washer AMWP Bracket 1 16 AZ8104 Limit Switch 1 Page7
13 Section 4 Pump/Motor/Ground Control/Horn Installations Page8
14 Spareparts For Pump/Motor/Ground Control/Horn Installations No. Part Number Description Quantity Remark 1 AMWP Module, Ground Control Options 2 12V Horn 1 3 FU Fuse 100A 1 4 KM DC Contactor 1 5 AMWP DC Contactor Board 1 6 ED250-G Electrical Switch 4 7 GB/T Screw M GB/T Washer AMWP Electrical Switch Board 10 Y-013 Electrical Outlet 1 220V16A 11 DPH Valve Assembly 1 12 JB/T Emergency Button 1 13 JCT DC Motor (Pump) 1 14 GB/T Screw M GB/T93-87 Spring Washer GB/T Washer AMWP Motor Installation Plate 18 GB/T Screw M GB/T93-87 Spring Washer GB/T Washer GB/T Nut M GB/T Screw M GB/T93-87 Spring Washer GB/T Washer AMWP Installation Plate 1 Page
15 Spareparts For Pump/Motor/Ground Control/Horn Installations No. Part Number Descript ion Quantity Remark H-1AH-C1SM15 Relay 1 24VDC 20A 27 GB/T Screw M GB/T93-87 Spring Washer KCCA0040-E Module, Motor Control 30 DJB-24V Reverse Horn 1 31 G3NA-D210B Solid State Relay 1 32 GB/T Screw M Page10
16 Section 5 Mast Page11
17 Spareparts For Mast No. Part Number Description Quantity Remark 1 AMWP Mast 1# 1 2 AMWP Mast 2# 1 3 AMWP Mast 3# 1 4 AMWP Mast 4# 1 5 AMWP Mast 5# 1 6 AMWP Mast 6# 1 7 GTWY Slider 20 8 GB/T Screw ST GB/T Washer GTWY Dragger 1 11 GTWY Dragger 2# 2 12 GTWY Dragger 3# 1 13 GTWY Lower Dual Chain Seat 8 14 GB/T Washer GB/T Nut M GTWY Pin GTWY Pin 1 18 GTWY Upper Dual Chain Seat 19 GB/T Screw M GB/T Chain LH0844X GTWY Plate 8 22 GTWY Spacer GTWY Dual Chain Wheel 6 24 GB/T Bearing GB/T Circlip 47 8 Page12 6
18 Spareparts For Mast No. Part Number Description Quantity Remark 26 GTWY Chain Seat 1 27 GB/T Bolt M GTWY Shaft 4 29 GB/T Screw M GTWY Spacer GTWY Spacer GTWY Spacer GTWY Cover 1 34 GB/T Bolt M AMWP Switch 1 36 GTWY Plate 1 37 GB/T Bolt M GB/T Screw M GTWY Plate 1 40 GTWY Rubber Pad 1 41 GB/T Screw M GTWY Single Clip 4 43 GTWY Bolt 2 44 GB/T Bearing GTWY Pulley 2 46 GB/T Bolt M GB/T93-87 Spring Washer GB/T Washer GB/T Nut M GTWY Nut M Page13
19 Spareparts For Mast No. Part Number Description Quantity Remark 51 GTWY Connecter M GB/T Screw M GTWY Clip 6 54 GB/T Screw M GTWY Pulley 3 56 GTWY Roller Assemble GTWY Nut M GTWY Connecter M GTWY Spring 1 60 AMWP Board 1 61 AMWP Leathern Washer 4 62 AMWP Screw 4 Page14
20 Section 6 Platform With Gullwing Gate 1. General Platform Page15
21 Spareparts For Platform With Gullwing Gate No. Part Number Description Quantity Remark 1 AMWP Guardrail 1 2 AMWP Platform 1 3 GB/T Washer GB/T Nut M GB/T Bolt M AMWP Upper Platform Mount 7 GB/T Bolt M GB/T Bolt M AMWP Washer 1 10 AMWP Lower Platform Mount 11 GB/T Nut M GB/T93-87 Spring Washer GB/T Washer GB/T Bolt M AMWP Slide Bar 1 16 GB/T Nut M GB/T Bolt M AMWP Roller Page16
22 2. Extend Platform Page17
23 Spareparts For Platform With Gullwing Gate No. Part Number Description Quantity Remark 1 AMWP Platform Assembly 1 2 GB/T Bolt M GB/T Washer AMWP Upper Platform Mount 5 GB/T93-87 Spring Washer GB/T Nut M GB/T Nut M8 4 8 GB/T Washer GB/T Bolt M AMWP Lower Platform Mount 11 AMWP Slide Bar 1 12 GB/T Bolt M AMWP Roller 2 14 GB/T Nut M AMWP Latch Assembly 2 16 GB/T Screw M AMWP Platform Extension Page18
24 Section 7 Cylinder Assembly Page19
25 Spareparts For Lift Cylinder Assembly No. Part Number Description Quantity Remark 1 GTWY Piston 1 2 UHS35 Sealing Ring UHS GTWY /2 Back-up Ring GTWY Sleeve 1 5 GB895.1 wire ring AMWP Rod 1 7 GTWY guider 1 8 DH30 dust-proof seal 2 9 GTWY /1 back-up ring AMWP sleeve 1 11 AMWP cylinder 2 12 GTWY Bottom part 1 1 Page20
26 Section 8 Hydraulic Diagram Page21
27 Spareparts For Hydraulic Diagram No. Part Number Description Quantity Remark 1 AMWP Cylinder Assembly 1 2 JB Joint Washer AMWP Connecter M AMWP Right-Angle Connecter 16 5 AMWP Connector 1 6 GB/T Tube φ SP-06X10(G3/4) Filter 1 8 DPH Valve Assembly 1 9 GB/T Tube φ GB/T Tube φ AMWP Connecter M GB/T Tube φ JCT DC Motor (Pump) 1 14 GB/T Tube φ JCPT Oil Box 1 16 GB/T Tube φ JCPT Steering Cylinder 1 18 AMWP Connecter M GB/T Tube φ Page22
28 R Zhejiang Dingli Machinery Co., Ltd Address:No.1255 Baiyun South Road, Leidian Town, Deqing, Zhejiang China Tel: Fax:
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