OPERATION&SERVICE MANUAL MODEL:H10J MANUAL STACKER

Transcription

1 OPERATION&SERVICE MANUAL MODEL:H0J MANUAL STACKER Eoslift Automation Technology Corp. No., Yanjia Road, Yuantong Town, Haiyan, Zhejiang

2 CONTENTS.Structural Data Form EJ(Single frame) Structural Data Form Page Model H0J Safety Guidance Page Manufacturer EOSLIFT Maintenance Page Load Capacity lb 00 To Adjust Release Device Page Inner Width of Legs B(in.) - Trouble Shooting Page Outer Width of Legs B(in.) - Parts List Page Min.Fork Height Lift Height H(in) H(in.). Min.Mast Height H(in.) 0 Fork Length L(in.) Fork Width W(in.). Fork Thick T(in.). Fork Ajustable B(in.).- Load wheels in. φ.. Steer wheels in. φ. Overall Length L(in.) Turning Radius R(in.)

3 .Safety Guidance. Operator should read all warning signs and instructions here and on the stacker before using it.. Do not operate a stacker unless you are familiar with it and have been trained or authorized to do so.. Do not operate a stacker unless you have checked its condition. Give special attention to the chain, wheels, handle, guide frame, pilot wheel, mast, battery, etc.. Do not use on a slopping surface, rough, explosive or dangerous environment.. Do not lift people using the forks.. While lifting the forks, do not allow anyone to stand under or around the forks.. The operator should use safety shoes and gloves to protect against crushing or cutting hands or feet. Keep feet out from underneath the load.. Do not move the stacker when the goods are lifted to the height more than feet.. While the goods are being transported or lifted, all people should stay a minimum of feet away from stacker..0 The weight of goods should be evenly distributed on the two forks, do not use only one fork. The center of gravity of goods should be in the center of two forks.. Do not load beyond the maximum capacity according to the capacity diagram. Heavy loads should not be allowed to remain on the forks for a long time after operation is over.. Before using or charging it, check the battery connection.. Charging should be in dry and ventilated location, and far away from any fire.. Keep the forks in the lowest position when not in use.. Do not use the truck when traveling on semi trailers.. Do not use the truck in a potentially explosive atmosphere.. Do not use the truck as a vehicle jack.. Do not use under windy conditions.. Maintenance. Hydraulic oil - Check the oil level every six months. The oil must be hydraulic oil: ISO VG, its viscosity should be CST at 00 total volume is about. qts. use temperature 0 F - 0 F Replace the hydraulic oil (every months).. Daily check and maintenance - Check the stacker daily. Special attention should be paid to the wheels, the axles, as thread, rags, etc., it may block the wheels, the fork and the mast, the chain, the battery should be checked, too. The forks should be unloaded and lowered in the lowest position when the job is over.. Lubrication - Use motor oil or grease to lubricate all movable parts..to adjust release device On the draw-bar of this hand stacker, you can find the control handle ( on Page) which can be regulated in three positions: LOWER = to lower the forks; NEUTRAL = to move the load, and LIFT = to raise the fork. These three positions have been pre-posited at the factory. If however they have been changed, you can adjust according to following step:. If the forks elevate while pumping in the NEUTRAL position, turn the adjusting nut( on Page) on the adjusting bolt (on Page) clockwise or turn the adjusting screw (on Page0) clockwise until pumping action does not raise the forks and the NEUTRAL position functions properly.. If the forks descend while pumping in the NEUTRAL position, turn the nut ( on Page) or the screw (on Page0) counter-clockwise until the forks do not lower.. If the forks do not descent when the control handle (on Page) is in the LOWER position, turn the nut ( on Page )or the screw(on Page0) clockwise until raising the control handle (on Page) lowers the forks. Then check the NEUTRAL position according to item. and. to be sure the nut ( on Page) and the screw (on Page0) is in the proper position.. If the forks do not elevate while pumping in the LIFT position, turn the nut ( on Page) or the screw( on Page0) counter-clockwise until the forks elevate while pumping in the LIFT position. Then check the LOWER and NEUTRAL position according to item.,. and...troubles shooting. Do not use the truck in places insufficiently illuminated..0 Do not use the truck with guarding removed. NO. Trouble Possible cause Fixing methods. Stacker should be parked on a smooth & level place, keep power off, lower the forks to the min. height, and press on the brake. Stacker should not be parked in an unsafe area such as busy streets, intersections, narrow roads, blind curves, slopes, soft ground, place that are flammable or fire fighting access.. In unknown environment, the operator should be careful while operating the pallet truck. The forks cannot be lifted to max. height - The hydraulic oil is low -Add oil - remove screw on top of pump to add oil. Do not over fill.. Unauthorized truck modification is not permitted. No modifications or alterations to a powered industrial truck, which may affect, for example, capacity, stability or safety requirements of the truck, shall be made without the prior written approval of the original truck manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for example braking, steering, visibility and the addition of removable attachments. When the manufacturer or its successor approve a modification or alteration, they shall also make and approve appropriate changes to capacity plate, decals, tags and operation and maintenance handbooks. Only in the event that the truck manufacturer is no longer in business and there is no successor in the interest to the business, the user may arrange for a modification or alteration to a powered industrial truck, provided, however, that the user shall: a) Arrange for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and their safety. b) Maintain a permanent record of the design, test(s) and implementation of the modification or alteration. c) Approve and make appropriate changes to the capacity plate(s), decals, tags and instruction handbook. d) Affix a permanent and readily visible label to the truck stating the manner in which the truck has been modified or altered together with the date of the modification or alteration, and the name and address of the organization that accomplished the tasks. The forks cannot be lifted -The hydraulic oil is low -The oil has impurities -The adjusting nut is too high and keeping the pump Valve stuck open -Bleed the air from the system -Fill oil to proper level -Change the oil -Adjust the nut or screw to proper level and remove the air in the system -Squeeze and hold the lever while pumping the handle 0-0 times

4 .Parts List Front wheel assembly The forks cannot be descended -The piston rod or pump is deformed resulting from partial loading, cargo slanting to one side or over-loading -The truck was stored with the forks raised for extended period of time and now it jams. -The adjusting nut or screw is not in correct position -Replace piston rod and/or pump -Keep the forks at the lowest setting while Not in use, and keep parts lubricated. -Adjust the nut or screw at base of handle Leaks -Sealing parts worn or damaged -Some parts are cracked or worn -Replace worn parts with new parts -Replace worn parts with new parts The Forks descend without the release valve activated -Impurities in the oil cause the release valve to be unable to close tightly -Some parts of the hydraulic system are cracked or damaged -Air present in the oil -Replace with new oil -Inspect and replace with new parts -Remove the air and check for air leaks -Sealing parts worn or damaged -Replace with new parts -The adjusting nut or screw is not in the correct position -Adjust the nut or screw at base of handle No. Part Number Description Qty. WC The right fork leg welded,0(.0t) NOTE: DO NOT ATTEMP TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO. WC00000 The left fork leg welded,0(.0t) WC00000 deep groove ball bearing0 WE Circlip for Shaft 0,black WC0000 iron corepu wheel φ0 0,PU red WC0000 nylon wheelφ0 0 WC 0000 steering wheel axle

5 Guide wheel with brake WC0000 pedal plate,galvanized WC0000 pinch roller,galvanized WC0000 axle,galvanized WE00000 GB0. Hex socket screw M 0, galvanized WE00000 Gb Pin,galvanized 0 WC00000 steering wheel frame with brake,black WC0000 GB,circular cone running pulley bearing 00 WC0000 wheel axle sleeve WC0000 brake rod,black WC0000 cover WE GB. Hex nut M0,galvanized WC0000 adapter sleeve,galvanized WC0000 reset spring WE Gb0 Hex bolt M 00,galvanized WE00000 Gb Plain washer,galvanized 0 WE00000 Gb Spring washer,galvanized WE00000 Gb0 Hex nut M,galvanized No. Part Number Description Qty. WE00000 Gb Plain washer 0,galvanized WC 0000 GB,deep groove ball bearing 0,two-side dusty cover WC0000 iron core PU wheelφ0 0,PU red, iron coreblack WC0000 gasket WC0000 nylon wheelφ0 0(flower shape wheel) WE00000 WC00000 Gb Hex nut M.,galvanized JB0.,Pressure distribution type forced filling oil cup WC0000 WC nylon wheel φ0 0(flat) GB,deep groove ball bearing0, two-side dusty cover

6 Guide wheel Guide wheel WC 0000 GB,deep groove ball bearing0, two-side dusty cover WC0000 axle cover,galvanized WE GB Spring washer 0,galvanized WE GB0. Hex socket screw M0,galvanized WC00000 JB0.,Pressure distribution type forced filling oil cup WC0000 trailing wheel,black WC0000 wheel axle sleeve WE GB0 Hex bolt M 00,galvanized WE00000 GB Plain washer,galvanized 0 WE00000 GB Spring washer,galvanized WE00000 GB0 Hex nut M,galvanized WC0000 GB,circular cone running pulley bearing 00 WE00000 GB Plain washer 0,galvanized WC0000 iron core PU wheelφ0 0,PU red,iron coreblack WC0000 nylon wheelφ0 0(flower shape wheel) WC0000 nylon wheelφ0 0(flat) WC GB,deep groove ball bearing0, two-side dusty cover

7 Cylinder assembly WE GB. Circlip for Shaft 0,black WC0000 pressure spring WC00000 spring cover,galvanized WC0000 seal ringuhs WC0000 pump core WC00000 trundle,galvanized WC0000 roller shaft,galvanized WC00000 GB0,steel ball S WC0000 spring seat 0 WC0000 bolt WC00000 reverssliding bearing0/ 0 WE GB Screw M 0,galvanized WC0000 unloading plate,black WE GB. Hex nut M,galvanized WC0000 melt,galvanized WE00000 GB. Circlip for Shaft,black WC0000 extension spring WC0000 pedal stand,black WC0000 dusty seal ring DH 0 WC0000 handle seat,black WC reverssliding bearing0/ 0. 0

8 Cylinder assembly WE GB0. Hex socket screw M,galvanized WC 0000 rubber sleeve WC0000 pedal,black WC0000 spring WC0000 pin roll,galvanized WE GB Pin,black

9 WC 0000 GB.,O-ringφ.0. WC 0000 cylinders(.),black WC0000 sealing washer WC0000 GB.,O-ringφ. WC00000 GB0,steel ball S WE GB. Circlip for Shaft 0,black WC0000 dirt-proof boot WE00000 GB Screw M 0,galvanized WC0000 unloading spring WC0000 GB,sseal washer WC0000 unloading rod WC0000 guide sleeve WC0000 GB.,O-ringφ.. WC0000 GB.,O-ringφ.. 0 WC0000 piston WC0000 GB.,O-ringφ.. WC00000 piston rod(.) WC0000 hood,galvanized WC00000 guid ring for piston ZS 0 WC0000 GB.,O-ringφ.. WC 0000 seal ringyxd WC00000 dusty seal ring DHS. WC0000 left pluf screw WC0000 GB.,O-ringφ. WC0000 flow-limiting valve assembly WC0000 GB,sseal washer WC0000 plug screw,galvanized WC00000 safety valve WC0000 adjustable spring WC0000 bolt 0 WC0000 pump core WC00000 pump core spring WC0000 valve pocket

10 Forks carriage WC 0000 outer mast,0 WC0000 locking ring,galvanized WE GB0 Hex nut M0,galvanized WE GB Hex bolt M0 0,galvanized WC0000 gauze,black WE GB Plain washer,galvanized WE00000 GB0. Hex socket screw M,galvanized WC00000 gauze pad,black WE00000 GB0. Hex socket screw M 0,galvanized 0 WE00000 GB. Hex lock nut M,galvanized WE00000 GB0 Cap Nut M0,galvanized WE GB0 Hex nut M,galvanized WE GB Hex bolt M 0,galvanized WE00000 GB0 Hex nut M,galvanized WC00000 Support shaft Ⅱ,galvanized WC00000 Support shaft I,galvanized WC Black cylinder assembly (.) WE GB0. Hex socket screw M0,galvanized WC0000 EOS-HS handle 0 WE GB0. Hex socket screw M0,galvanized WE GB Spring washer 0,galvanized WE GB Plain washer 0,galvanized

11 Roller chain Handle assembly WC 0000 fork guide plate,black WE GB. Circlip for Shaft,black WE00000 GB Hexagon flat set screw M 0,galvanized WC0000 steel wheel WC0000 GB,deep groove ball bearing0, two-side dusty cover WE GB. Cieclip for hole,black WC0000 steel wheel cap WC 0000 chain WC0000 axle (0),galvanized WC00000 bolt WE00000 GB. Circlip for Shaft,black WE00000 GB0 Hex nut M,galvanized 0 WC0000 adjustable bolt,galvanized WC 0000 single row running pulley chain CL connect A- WC 0000 telescope-feed fork,black

12 Handle assembly Handle assembly WJ 0000 EOS-HS handle-finger handle WJ0000 EOS-HS handle-position sheet WJ0000 EOS-HS handle-torsion spring WJ0000 EOS-HS handle-cooper roller WJ00000 EOS-HS handle-handle weldment WJ0000 EOS-HS handle-connecting sheet of pull pole WJ0000 EOS-HS handle-pull pole WJ0000 EOS-HS handle-chain WJ0000 EOS-HS handle-adjusting bolt 0 WJ0000 EOS-HS handle-pin WJ0000 EOS-HS handle-pin WJ0000 EOS-HS handle-pin WJ0000 EOS-HS handle-pin WJ0000 EOS-HS handle-pin WJ00000 EOS-HS handle-nut WJ 0000 EOS-HS handle-fastening nut 0