Operating Instructions Parts List

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1 Operating Instructions Parts List SPN0 Semi-Electric Stacker Note:Owner and Operator MUST read and understand this operating instructions before use this stacker.

2 Welcome to use our half-electric stacker SPN series. Your stacker is made of high quality steel and SPED mast and was designed to give a durable, reliable and easy to use product. For your safety and correct operation, please carefully read this instruction book and warnings on the stacker before using it. NOTE: All of the information reported herein is based on data available at the moment of printing. We reserves the right to modify our own products at any moment without notice and incurring in any sanction. So, it is suggested to always verify possible updates.. STRUCTURAL DATA FORM Model SPN0 Capacity Kg 000 Lift Height mm 600/2500/3000/3500 Fork Size mm 900x50x60 or 00x60x60 Overall Height mm 2077/827/2077/2327 Lift Speed with/without Load mm/sec 80/30 Lower Speed with/without Load mm/sec 0~420/0~90 Min. Fork Height mm 85 Battery DC2V, 20AH Motor of Hydraulic Pump DC2V,.5KW 2. SAFETY GUIDANCE 2. Operator should read all warning signs and instructions here and on the stacker before using it. 2.2 Do not operate a stacker unless you are familiar with it and have been trained or authorized to do so. 2.3 Do not operate a stacker unless you have checked its condition. Give special attention to the chain, the wheels, the handle, the guide frame, the pilot wheel, the mast, battery, etc. 2.4 Do not use on a slopping ground or on a barbaric or explosive danger environment. 2.5 Do not take up any people on the forks. 2.6 When forks lifting, forbid anyone to stand under the forks or pass through the forks. 2.7 The operator had better take on gloves for labor protecting. 2.8 Do not move the stacker when the goods are lifted to the height more than 300mm. 2.9 When the goods have been transported or lifted, all people should be away from the forks for 600mm. 2.0The weight of goods should be distributed on the two forks, do not use only one fork. The center of gravity of goods should be in the center of two forks. 2. Do not load over maximum capacity. 2.2 Before using or charging it, check cell liquid, if not enough, full it with distilled

water. 2.3 Charging should be in dry and ventilated location, and far away from the fire. 2.4 Keeping the forks in the lowest position if not using. 2.5 At other special condition or place, the operator should be carefully to operate the stacker.

3 water. 2.3 Charging should be in dry and ventilated location, and far away from the fire. 2.4 Keeping the forks in the lowest position if not using. 2.5 At other special condition or place, the operator should be carefully to operate the stacker. 3. MAINTENANCE 3. Hydraulic oil Please check the oil level every six months. The oil can be hydraulic oil: ISO VG32, its viscosity should be 32cSt at 40 o C, total volume is about 4.0lt. 3.2 Daily check and maintenance It is necessary to check the stacker daily. Special attention should be paid to the wheels, the axles, as thread, rags, etc., it may block the wheels, the fork and the mast, the chain, the battery should be checked, too. The forks should be unloaded and lowered in the lowest position when the job is over. 3.3 Lubrication Use motor oil or grease to lubricate all movable parts. 4. HOW TO CHARGE STORAGE BATTERY 4. Charge storage battery when its voltage is less than 0 Volt. 4.2 Please check the battery liquid before charging, if it is not enough, add some distilled water. 4.3 The charging environment should be ventilated and far away from the fire. 4.4 If the stacker not use for long time, charge it for not less than two hours every week. 4.5 The voltage on the indicator should not be over 5 Volt when charging. 4.6 Do not use the stacker when charging. 5. CONTROL PANEL 5. Urgent switch Fig. 2

4 When you press down this switch, it will switch off the power, and then you turn it clockwise, it will switch on the power. 5.2 Voltage meter It indicates the voltage of battery. When its voltage is less than 0 Volt, you should not use this stacker, you must charge it. 5.3 Control stick This stick controls the forks to lower or lift. 5.4 Charger socket 6. TROUBLES SHOOTING No Trouble Clause Fixing Methods The forks can not be up -The hydraulic oil is not enough. -Pour in the oil. the max. height. 2 The forks can not be -Without hydraulic oil. -Fill in the oil. lifted up.(motor is rotary) -The oil has impurities. -Change the oil. 3 The motor cannot run. -The urgent switch is pressed down, cut off the power. -The voltage is too lower. -Turn it clockwise, switch on the power -Charge it. -The connectors of electrical -Turn it firm. wire is loose. -The contactor of DC motor is -Replace with new one. bad. 4 The forks cannot be descended. 5 Leaks 6 The fork descends without the release valve worked. 7 Battery cannot be charged -The piston rod or mast is deformed resulting from partial loading slanting to one side or over-loading. -The fork was kept in the high position for long time with piston rod bared to arise in rusting and jamming of the rod. -The release valve of pump is not opened. -Sealing parts worn or damaged. -Some part cracked or worn into small. -The impurities in the oil cause the release valve to be unable to close tight. -Sealing parts worn or damaged. -The release valve is damaged. -Battery is bad. -The charging plug is loose. - Replace with new one. -Keeping the fork in the lowest position if not using, and pay more attention to lubricate the rod. -Check it, if damaged, replace with new one. -Replace with the new one. -Replace with the new one. -Replace with new oil. -Replace with the new one. -Replace with the new one. - Replace with the new one. - Turn it firm. NOTE: DO NOT ATTEMP TO REPAIR THE STACKER UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO. 7. Parts List 3

5 7. SPN025/SPN525 SPN030/SPN530andSPN035/SPN535 part list SPN025/SPN525 SPN030/SPN530andSPN035/SPN535 part list 4

6 No. Code Description Qty. No. Code Description Qty. 0 D Inner Mast (2.5) Washer D Inner Mast (3.0) Nut Locking Ring 2 57 D Foot Plate Bearing Locking Ring Roller For Chain Shaft Locking Ring 2 60 D Brake C0 Screw Spring Locking Ring Bolt Bearing 8 63A Sprocket Wheel Roller (φ88x36) Sprocket Wheel 09A Roller (φ06x36) Seat of Turning Wheel Locking Ring WH054 Big Wheel C0 Bolt Bearing C0 Bolt Oil holder Crutch of Idler Pulley Washer Shaft Locking Nut Idler Pulley A Axle for wheel Locking Ring WH07 Loading Roller 4 7 D Mast (2.5) Bearing 8 D Mast (3.0) Washer Hoop Shaft Nut Linking Plate Bolt Elastic Pin Nut 2 77 D35700 Fork Carriage Protecting Meshwork Locking Ring 2 22A Protecting Meshwork 79 D Long Axle Press Washer 8 80Y Fork Elastic Washer Nut C0 Bolt Bolt Handle Pin Cover Cotter pin Charging Plug Chain (025) Urgent Switch Chain (030) Pump Station O-Ring Voltage Meter Body of Adjusting Valve Nut 4 88 G Safety Valve C0 Bolt Seal Washer Battery Elbow Bend C0 Bolt Vitta Cap Elbow Bend 37A Bearing (6206) 2 G Earthen Pipe (2.5) Bearing (6205) G Earthen Pipe (3.0) 5

7 38A Bearing (30206) 2 97 G Sleeve Bearing (30205) Dust Ring Seat of Wheel Cover Draw-Bar for Turning Piston Rod (2.5) Piston Rod (3.0) Gas spring Piston Locking Ring O-Ring Washer O-Ring Shaft Seal Locking Ring Supporting Loop Shaft Nut Locking Ring D Traverse Shaft Box 49 D Seat of Draw-Bar Washer Washer 8 5 G Washer Nut 5A G Washer Fuse Washer Charger Chain Washer 6

8 7.2 SPN025G/SPN525G SPN030G /SPN530 andspn035g/spn535 part list 7

9 SPN025G/SPN525G SPN030G /SPN530G andspn035/spn535part list No. Code Description Qty. No. Code Description Qty. 0 D Inner Mast (2.5) Chain D Inner Mast (3.0) Washer Locking Ring Washer Bearing Nut Roller For Chain 2 57 D Foot Plate Locking Ring Locking Ring C0 Screw Shaft Locking Ring 8 60 D Brake Bearing Spring Roller (φ88x36) Bolt 09A Roller (φ06x36) 4 63A Sprocket Wheel Locking Ring Sprocket Wheel C0 Bolt Seat of Turning Wheel C0 Bolt WH054 Big Wheel Crutch of Idler Pulley Bearing Shaft Oil holder ( Idler Pulley Washer Locking Ring Locking Nut 2 7A D Mast (2.5) A Axle for wheel 2 D Mast (3.0) WH07 Loading Roller Hoop Bearing Nut Washer Bolt Shaft Nut Linking Plate Protecting Meshwork Elastic Pin 8 22A Protecting Meshwork Mobile Forks group Press Washer Nut Elastic Washer Bolt C0 Bolt Pin Handle Cotter pin Cover Chain (025) Charging Plug Chain (030) Urgent Switch O-Ring Pump Station Body of Adjusting Valve Voltage Meter 88 G Safety Valve Bolt Seal Washer C0 Bolt Elbow Bend Battery Vitta C0 Bolt Elbow Bend Cap 2 96 G Earthen Pipe (2.5) 37A Bearing (6206) 2 G Earthen Pipe (3.0) 8

10 Bearing (6205) 97 G Sleeve 38A Bearing (30206) Dust Ring Bearing (30205) Cover Seat of Wheel Piston Rod (2.5) Draw-Bar for Turning Piston Rod (3.0) Gas spring Piston Locking Ring O-Ring Washer O-Ring Shaft Seal Locking Ring Supporting Loop Shaft Nut Locking Ring D Traverse Shaft Box 49 D Seat of Draw-Bar Washer Washer 8 5 G Washer Nut 5A G Washer Fuse Washer Charger 9

11 7.3 SPN06 part list 0

12 SPN06 part list No. Code Description Qty. No. Code Description Qty. 0A Holding plate 60 D Brake Locking Ring Spring Bearing Bolt Roller For Chain 2 63A Sprocket Wheel Locking Ring Sprocket Wheel C0 Screw Seat of Turning Wheel Locking Ring WH054 Big Wheel Bearing Bearing Roller (φ88x36) Oil holder Locking Ring Washer 2 7S D Mast (.6) Locking Nut Hoop A Axle for wheel Nut WH07 Loading Roller Bolt Bearing Nut Washer 8 22S Protecting Meshwork Shaft Press Washer Linking Plate Elastic Washer Elastic Pin C0 Bolt 6 77S D Fork Carriage Handle Locking Ring Cover 79 D Long Axle Charging Plug 80Y Fork Urgent Switch Nut Pump Station Bolt Voltage Meter Pin Bolt Cotter pin C0 Bolt Chain Battery O-Ring C0 Bolt Body of Adjusting Valve Cap 2 88 G Safety Valve 37A Bearing (6206) Seal Washer Bearing (6205) Elbow Bend 38A Bearing (30206) Vitta Bearing (30205) Elbow Bend Seat of Wheel 96 G Earthen Pipe (.6) Draw-Bar for Turning 97 G Sleeve Gas spring Dust Ring Locking Ring Cover Washer Piston Rod (.6)

13 Shaft Piston Locking Ring O-Ring Shaft O-Ring Locking Ring Seal Shaft Supporting Loop 49 D Seat of Draw-Bar Nut Box 5 G Washer Washer 8 5A G Washer Washer Washer Nut Chain Fuse Washer Charger Washer Nut 57 D Foot Plate Locking Ring Shaft 2

14 7.4 SPN06G part list 3

15 SPN06G part list No. Code Description Qty. No. Code Description Qty. 0A Holding plate 57 D Foot Plate Locking Ring Locking Ring Bearing Shaft Roller For Chain 2 60 D Brake Locking Ring Spring C0 Screw Bolt Locking Ring 4 63A Sprocket Wheel Bearing Sprocket Wheel Roller (φ88x36) Seat of Turning Wheel Locking Ring WH054 Big Wheel 2 7SG D Mast (.6) Bearing Hoop Oil holder ( Nut Washer Bolt Locking Nut Nut A Axle for wheel 2 22S Protecting Meshwork WH07 Loading Roller Press Washer Bearing Elastic Washer Washer C0 Bolt Shaft Handle Linking Plate Cover Elastic Pin Charging Plug 80SG S Mobile Forks group Urgent Switch Nut Pump Station Bolt Voltage Meter Pin Bolt Cotter pin C0 Bolt Chain Battery O-Ring C0 Bolt Body of Adjusting Valve Cap 2 88 G Safety Valve 37A Bearing (6206) Seal Washer Bearing (6205) Elbow Bend 38A Bearing (30206) Vitta Bearing (30205) Elbow Bend Seat of Wheel 96 G Earthen Pipe (.6) Draw-Bar for Turning 97 G Sleeve Gas spring Dust Ring Locking Ring Cover Washer Piston Rod (.6) 4

16 Shaft Piston Locking Ring O-Ring Shaft O-Ring Locking Ring Seal Shaft Supporting Loop 49 D Seat of Draw-Bar Nut Box 5 G Washer Washer 8 5A G Washer Washer Washer Nut Chain Fuse Washer Charger Washer Nut version number:

The Specification EA15 Series Semi-Electric Stacker Note: Before using must read this manual and the various warning label!

The Specification EA15 Series Semi-Electric Stacker Note: Before using must read this manual and the various warning label! EKKO Material Handling Equipment Manufacturing, Inc. Contents Preface... - 2-1.