PARTS MANUAL JCPT1223RT / JCPT1523RT / JCPT1823RT SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS FOR OPERATION AND SAFETY WARNING
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- Norma Fields
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1 FOR OPERATION AND SAFETY JCPT1223RT / JCPT1523RT / JCPT1823RT SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS R WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
2 Table of Contents DECAL INSPECTION(JCPT1523RT)... 1 Lift Cylinder Assembly and Scissor Components(JCPT1823RT) DECAL INSPECTION(JCPT1823RT)... 3 Lift Cylinder Assembly(JCPT1523RT) 56 Steer Axle Card Linkage... 5 Lift Cylinder Assembly(JCPT1823RT) 58 Steer Cylinder Assembly... 7 Steer Axle Wheels and Drive Hubs.. 9 Cable Bracket Assembly and Scissor Components(JCPT1523RT) Cable Bracket Assembly and Scissor Components(JCPT1823RT) Drive Hub Assembly. 11 Scissor Components(JCPT1523RT) Non-Steer Axle Wheels and Drive Hubs.. 14 Scissor Components(JCPT1823RT). 66 Perkins 404D22 Engine.. 16 Safety Arm Components Engine Tray Components 18 Platform Installation(JCPT1523RT). 70 Engine Cover Components. 20 Platform Installation(JCPT1823RT). 72 Cable Track Components 22 Platform Rails and Entry Gates Installation Drive Chassis Trays and Hydraulic Tank Tray Components.... Hydraulic Tank and Manifolds Assembly Installation... Drive Manifold Assembly Front Platform Extension Deck Rear platform Extension Deck. 80 Platform Floor Installation and Roller Installation. Drive Hydraulic Schematic Platform Controls Installation Function Manifold Assembly. 31 Outrigger Components Installation Function Hydraulic Schematic Level Jack Cylinder Assembly.. 89 Hydraulic Tray Assembly Outrigger Components Drive Chassis Trays and Ground Controls Tray Components. Fuel Tank and Ground Controls Assembly Installation... Ground Controls(Fuel Tank) Side Tray Assembly... Link Guard Assembly and Ladder Assembly..... Oil Cooler and Battery Tank Installation.... Arm AssemblyⅠand Chassis Components (JCPT1523RT)... Arm AssemblyⅠand Chassis Components (JCPT1823RT)... Lift Cylinder Assembly and Scissor Components(JCPT1523RT) Enebakkveien 441 B 1290 OSLO, Norway Tlf: Faks: post@instant.no Manufacturer s address: Zhejiang Dingli Machinery Co., Ltd Address:No.1255 Baiyun South Road, Leidian Town, Deqing, Zhejiang China.
3 DECAL INSPECTION (JCPT1523RT) DL-JCPT(RT) SERIES Page 1 1
4 DECAL INSPECTION (JCPT1523RT) Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions. Part No. Description QTY Danger-General Safety Rules Danger-Tip Alam 1 Part No. Description QTY Danger-Tip-over Hazard Label-Lifting Hanging Department Label-Diesel Label-Hydraulic Oil Label-Wheel Maximum Load Maximum Capacity 1500lbs/680kg Label-Lanyard Anchorage Label-Direction al Arrows Cosmetic Cosmetic-4 4 SELF-PROPELLED ROUGH TERRAIN SCISSOR LIFTS Cosmetic-JCPT1523RT Notice- Maximum Side Force 90lbs/400N Label- Inspection Danger-Explosion/Burn Hazard Danger-Crushing Hazard Danger-Tip-over Hazard Warning-Crushing Hazard Warning-Crushing Hazard Warning-Crushing Hazard Warning-Injection Hazard Caution-Restricting Access Danger-Crushing/Burn Hazard 1 DL-JCPT(RT) SERIES Page 2 2
5 DECAL INSPECTION (JCPT1823RT) Hydraulic Tank Side Ground Controls Side Shading indicates that decal is hidden from view DL-JCPT(RT) SERIES Page 3 3
6 DECAL INSPECTION (JCPT1823RT) Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions. Part No. Description QTY Danger-General Safety Rules Danger-Tip Alam 1 Part No. Description QTY Danger-Tip-over Hazard Label-Lifting Hanging Department Label-Diesel Label-Hydraulic Oil Label-Wheel Maximum Load Maximum Capacity 1500lbs/680kg Label-Lanyard Anchorage Label-Direction al Arrows Cosmetic Cosmetic-4 4 SELF-PROPELLED ROUGH TERRAIN SCISSOR LIFTS Cosmetic-JCPT1523RT Notice- Maximum Side Force 90lbs/400N Label- Inspection Danger-Explosion/Burn Hazard Danger-Crushing Hazard Danger-Tip-over Hazard Warning-Crushing Hazard Warning-Crushing Hazard Warning-Crushing Hazard Warning-Injection Hazard Caution-Restricting Access Danger-Crushing/Burn Hazard 1 DL-JCPT(RT) SERIES Page 4 4
7 Steer Axle Card Linkage DL-JCPT(RT) SERIES Page 5 5
8 Steer Axle Card Linkage No. Parts No. Description Qty. Remark 1 GB/T Bolt M GB/T Circlip JCPT1523RT Pivot φ6 6 4 JCPT1523RT Master Cylinder Pin 4 5 JCPT1523RT Tie Rod 1 6 JCPT1523RT Washer 12 7 JCPT1523RT Bearing JCPT1523RT Bearing JCPT1523RT Yoke Pivot Assembly, Left 1 10 JCPT1523RT Pivot Pin (Below) 2 11 JCPT1523RT Pivot 1, φ GB/T Bolt M GB/T Circlip JCPT1523RT Bearing F JPT1523RT Steer Axle Assembly, Osscilate 1 16 JCPT1523RT Yoke Pivot Assembly, Right 1 17 JCPT1523RT Pivot Pin (Up) 2 18 JCPT1523RT Steer Cylinder 2 19 JCPT1523RT Cylinder Pin (Back) 2 20 JCPT1523RT Pivot Pin 1 21 JCPT1523RT Pivot 2, φ GB/T Flat washer 10 5 DL-JCPT(RT) SERIES Page 6 6
9 Steer Cylinder Assembly DL-JCPT(RT) SERIES Page 7 7
10 Steer Cylinder Assembly No. Parts No. Description Qty. Remark 1 GB Snap Ring D GB Bearing GE25ES 1 3 JCPT1523RT Barrel Weldment 1 4 JCPT1523RT Nut M GB79-85 Set Screw M P20 Seal, O-Ring JCPT1523RT Piston 1 8 D Ring, Back-Up 1 9 GS Seal Assembly 1 组 10 SF-1 Bearing P46 Seal, O-Ring G50 Seal, O-Ring JCPT1523RT Head 1 14 LBH25 Seal /6 15 ISI25 Seal JCPT1523RT Rod Weldment 1 DL-JCPT(RT) SERIES Page 8 8
11 Steer Axle Wheels and Drive Hubs DL-JCPT(RT) SERIES Page 9 9
12 Steer Axle Wheel and Drive Hubs No. Parts No. Description Qty. Remark 1 JCPT1523RT Steer Yoke Guard 2 2 GB/T Nylock Nut M JCPT1523RT Rubber Cushioned Clamp 6 4 GB/T Bolt M GB/T Bolt M GB/T Flat Washer QC/T358 Nut M GB/T Flat Washer JCPT1523RT Wheel And Tire Assembly 2 10 JCPT1523RT Bolt M HPF01FZZ3B048 Drive Hub 2 12 GB/T Flat Washer GB/T Bolt M JCPT1523RT Steer Axle Assembly 1 15 GB/T Bolt M GB Nut M JCPT1523RT Drive Motor Hose Clamp 2 18 GB/T Bolt M GB/T Screw M GB/T Flat Washer JCPT1523RT Drive Motor 2 DL-JCPT(RT) SERIES Page 10 10
13 Drive Hub Assembly DL-JCPT(RT) SERIES Page 11 11
14 Drive Hub Assembly No. Parts No. Description Qty. Remark 7 AMD B A/M Input Shaft 1 8C Ret,Ring-int 1 8A AM F A/M Brake Pisto 3 1F Nut,Brg*India* O-Ring( ) 1 1G Screw,Set-socke 2 4F AMD A/M Planet Gear 1 4E D Shaft,Planet *Ⅰ 3 4G Pin,Roll 3 6A AMD A A/M Cover S-A*Ⅰ Spacer,Thrust*Ⅰ Ret,Ring-ext 1 6G Ret,Ring-int O-Ring(166 6) 1 3A AMD A/M Carrier S-A 1 1E D Gear,Ring 1 1H 97000F Stud*India 9 8J W Brake,Rotor 5 8K W Brake,Stator 6 8H O-Ring,Back-up 1 8F O-Ring(237 3) 1 1D D Housing*India* 1 1C (T4CB140)Brg,Ta 2 8D O-Ring(1154 3) 1 8E O-Ring,Back-up 1 1B Seal,Mult 1 1Q Seal,Boot 1 1A D Spindle*India* Pressure Plug Plate,ID*India 1 DL-JCPT(RT) SERIES Page 12 12
15 Drive Hub Assembly No. Parts No. Description Qty. Remark Screw,Drive Bolt,FT,HD-HX 3 DL-JCPT(RT) SERIES Page 13 13
16 Non-Steer Axle Wheels and Drive Hubs DL-JCPT(RT) SERIES Page 14 14
17 Non-Steer Axle Wheels and Drive Hubs No. Parts No. Description Qty. Remark 1 GB/T Bolt M GB/T Circlip GB/T Flat Washer JCPT1523RT Rod End, φ JCPT1523RT Pivot Pin 1 6 JCPT1523RT Non-Steer Axle Assembly 1 7 JCPT1523RT Bolt M HPF01FZZ3B048 Drive Hub 1 9 JCPT1523RT Wheel And Tire Assembly 1 10 GB/T Flat Washer QC/T358 Nut M GB/T Circlip GB/T Bolt M JCPT1523RT Drive Motor 1 15 GB/T Flat Washer GB/T Screw M JCPT1523RT Rear Axle Cover 1 18 GB/T Flat Washer GB/T Circlip GB/T Bolt M JCPT1523RT Bearing F JCPT1523RT Support Bumper 3 DL-JCPT(RT) SERIES Page 15 15
18 Perkins 404D22 Engine DL-JCPT(RT) SERIES Page 16 16
19 Perkins 404D22 Engine No. Parts No. Description Qty. Remark 1 MPV046C-M Hydraulic Pump 1 2 GB/T Screw M GB/T Circlip M GB/T Flat Washer JCPT1523RT Pump Mount Plate 1 6 GB/T Bolt 5/16-18UNC GB/T Circlip GB/T Flat Washer JCPT1523RT Pump Coupler 1 10 JCPT1523RT Oil Filter 1 11 JCPT1523RT Oil Filter Bracket 1 12 GB/T Bolt 3/8-16UNC GB/T Bolt M GB/T Flat Washer GB/T Circlip GB/T Nylock Nut M C-22-38KW Engine, Perkins 1 18 JCPT1523RT Bracket 2 19 JCPT1523RT Engine Oil Filter 1 20 GB/T Nut M JCPT1523RT Cushion 4 22 JCPT1523RT Plate 4 23 GB/T Bolt M JCPT1523RT Engine, Mount Bracket 2 25 JCPT1523RT Filter 1 DL-JCPT(RT) SERIES Page 17 17
20 Engine Tray Components DL-JCPT(RT) SERIES Page 18 18
21 Engine Tray Components No. Parts No. Description Qty. Remark 1 JCPT1523RT Shoulder Bolt M JCPT1523RT Wheel Roller 4 3 Bearing JCPT1523RT Roller Wheel Spacer 4 5 GB/T Flat Washer GB/T Nylock Nut M GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Engine Tray Assembly 1 11 JCPT1523RT Front Cover 1 12 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M GB/T Nylock Nut M GB/T Flat Washer JCPT1523RT Should Pin 2 18 JCPT1523RT Lock 2 19 GB/T Bolt M JCPT1523RT Handle 2 21 JCPT1523RT Handle Spring 2 22 JCPT1523RT Pin 4 23 JCPT1523RT Tailgate 2 DL-JCPT(RT) SERIES Page 19 19
22 Engine Cover Components DL-JCPT(RT) SERIES Page 20 20
23 Engine Cover Components No. Parts No. Description Qty. Remark 1 GB/T Flat Washer GB/T Washer GB/T Bolt M JCPT1523RT Engine Box Cover(Ground Controls Side) 1 5 GB/T Bolt M GB/T Flat Washer GB/T Nut M5 8 8 JCPT1523RT Engine Cover Top 1 9 JCPT1523RT Engine Box Cover(Hydraulic Tank) 1 10 JCPT1523RT Carriage Screw M10 2 DL-JCPT(RT) SERIES Page 21 21
24 Cable Track Components DL-JCPT(RT) SERIES Page 22 22
25 Cable Track Components No. Parts No. Description Qty. Remark 1 JB/GQ Cable Track 1 2 GB/T Bolt M GB/T Flat Washer GB/T Circlip GB/T Nylock Nut M8 8 DL-JCPT(RT) SERIES Page 23 23
26 Drive Chassis Trays and Hydraulic Tank Tray Components DL-JCPT(RT) SERIES Page 24 24
27 Drive Chassis Trays and Hydraulic Tank Tray Components No. Parts No. Description Qty. Remark 1 JCPT1523RT Box (Hydraulic Tank Side) 1 2 GB/T Flat Washer GB/T Circlip GB/T Bolt M JCPT1523RT Bracket 1 6 GB/T Nylock Nut M GB/T Flat Washer GB/T Bolt M DL-JCPT(RT) SERIES Page 25 25
28 Hydraulic Tank and Manifolds Assembly Installation DL-JCPT(RT) SERIES Page 26 26
29 Hydraulic Tank and Manifolds Assembly Installation No. Parts No. Description Qty. Remark 1 JCPT1523RT Door Latch Hook, Right 1 2 GB/T Bolt M GB/T Circlip JCPT1523RT Hydraulic Tank 1 5 GB/T Flat Washer GB/T Circlip GB/T Bolt M GB/T Bolt M GB/T Circlip GB/T Flat Washer JCPT1523RT Front Cover (Hydraulic Tank Side) 1 12 JCPT1523RT Door Latch, Left 1 13 DPH-05004(A)-08 Manifold 1 14 GB/T Bolt M GB/T Circlip GB/T Flat Washer DPH-05004(B)-08 Manifold 1 DL-JCPT(RT) SERIES Page 27 27
30 Drive Manifold Assembly DL-JCPT(RT) SERIES Page 28 28
31 Drive Manifold Assembly No. Parts No. Description Qty. Remark 1 HS P FlushingValve 1 2 SV N-12DG Solenoid Valve 1 3 SV N-12DG Solenoid Valve 1 4 RV08-22C-0-N-7/M20 Relief Valve 1 5 FD N-66 Flow Diversion Valve 1 6 FD N-66 Flow Diversion Valve 1 7 LS N Valve 1 8 FD N-66 Flow Diversion Valve 1 DL-JCPT(RT) SERIES Page 29 29
32 Drive Hydraulic Schematic PSL WUI-40X80-J 7 3 PSL WUI-40X80-J 8 RESERVOIR 290 PSI 3500 PSI 4 Connect to the T Port From the Function Manifold 5 25 PSL RFA-63X10L-Y Radiator (Option) 2000 PSI CN12XNNN23ANNTCD Connect to the T Port From the Function Manifold M14 X SPD 0.04 P2 M27 X 2 TPS2 M14 X 1.5 TPS1 M14 X 1.5 P1 M27 X M22 X 1.5 M14 X 1.5 BRK M14 X M22 X 1.5 M1A 0.03 M2B M22 X M22 X 1.5 M1B M2A M22 X M22 X 1.5 M3B M4A M22 X M22 X 1.5 M3A M4B M22 X T L Connect to the P Port of the Function Manifold DL-JCPT(RT) SERIES Page 30 30
33 Function Manifold Assembly DL-JCPT(RT) SERIES Page 31 31
34 Function Manifold Assembly No. Parts No. Description Qty. Remark 1 RV10-22C-0-N-35/M215 Relief Valve 1 2 FR12-30F-0-N/M25 Priority Flow Valve 1 3 PV72-30B-0-N-12DG Speed Control Valve 1 4 GB70-85 Screw M SVD03-47D-N-12DG Solenoid Valve 1 6 SV10-47C-0-N-12DG Solenoid Valve 1 7 CR10-28C-0-N-24/M100 Bi-directional Relief Valve 1 8 GB70-85 Screw M SVD03-47C-N-12DG Solenoid Valve 1 10 CR10-28C-0-N-24/M100 Bi-directional Relief Valve 1 11 SV N-12EG Solenoid Valve 1 12 FR08-20F-0-N-0.1 Throttle Valve 1 DL-JCPT(RT) SERIES Page 32 32
35 Function Hydraulic Schematic Generator(option) M14 X 1.5 TP1 Come From the Function Pump P Port P M22 X 1.5 Go to the RF Filter M22 X 1.5 T Upper Lift CYL2 (Only Used for JCPT1823RT) Lower Lifting CYL1 M14 X 1.5 TP2 L1 M18 X Come From the Aux. Pump P Port L2 M18 X A B T a Left Steering CYL1 P37 P38 S1 M14 X 1.5 M14 X 1.5 S S1 AUXP M16 X 1.5 Right Steering CYL2 1 2 M18 X 1.5 LEV1 M18 X 1.5 LEV2 1 2 A B T a Front Right Outriger CYL2 3 2 Front Left Outriger CYL1 3 2 Rear Right Outriger Cly4 Rear Left Outriger CYL b P 2 S b P DL-JCPT(RT) SERIES Page 33 33
36 Hydraulic Tank Tray Assembly DL-JCPT(RT) SERIES Page 34 34
37 Hydraulic Tank Tray Assembly No. Parts No. Description Qty. Remark 1 JCPT1523RT Hydraulic Troy Assembly 1 2 JCPT1523RT Door Hinge 3 3 GB/T Screw M GB/T Flat Washer GB/T Circlip GB/T Nut M GB/T Screw M JCPT1523RT Door Latch 2 9 JCPT1523RT Door Assembly 1 10 GB/T Nut M JCPT1523RT Air Spring 2 DL-JCPT(RT) SERIES Page 35 35
38 Drive Chassis Trays and Ground Controls Tray Components DL-JCPT(RT) SERIES Page 36 36
39 Drive Chassis Trays and Ground Controls Tray Components No. Parts No. Description Qty. Remark 1 JCPT1523RT Box (Ground Control Side) 1 2 GB/T Nylock Nut M GB/T Circlip GB/T Bolt M JCPT1523RT Bracket 1 6 GB/T Bolt M GB/T Circlip GB/T Flat Washer 10 8 DL-JCPT(RT) SERIES Page 37 37
40 Fuel Tank and Ground Controls Assembly Installation DL-JCPT(RT) SERIES Page 38 38
41 Fuel Tank and Ground Controls Assembly Installation No. Parts No. Description Qty. Remark 1 JCPT1523RT Ground Controls 1 2 GB/T Bolt M GB/T Flat Washer GB/T Circlip GB/T Nylock Nut M8 5 6 JCPT1523RT Ground Controls Bracket 1 7 JCPT1523RT Door Latch Hook. Left 1 8 GB/T Bolt M JCPT1523RT Fuel Tank 1 10 GB/T Flat Washer GB/T Circlip GB/T Bolt M GB/T Flat Washer GB/T Circlip GB/T Bolt M JCPT1523RT Front Cover 1 17 GB Screw M JCPT1523RT Door Latch Hook, Right 1 19 GB/T Flat Washer GB/T Nylock Nut M10 8 DL-JCPT(RT) SERIES Page 39 39
42 Ground Controls (Fuel Tank) Side Tray Assembly DL-JCPT(RT) SERIES Page 40 40
43 Ground Controls (Fuel Tank) Side Tray Assembly No. Parts No. Description Qty. Remark 1 JCPT1523RT Door Assembly 1 2 JCPT1523RT Door Latch 2 3 GB/T Screw M GB/T Flat Washer 38 5 GB/T Nut M GB/T Circlip GB/T Screw M JCPT1523RT Door Hinge 3 9 JCPT1523RT Tray Assembly (Ground Control Side) 1 10 GB/T Nut M JCPT1523RT Air Spring 2 DL-JCPT(RT) SERIES Page 41 41
44 November 2008 Link Guard Assembly and Ladder Assembly DL-JCPT(RT) SERIES Page 42 42
45 Link Guard Assembly and Ladder Assembly No. Parts No. Description Qty. Remark 1 JCPT1523RT Link Guard Assembly 2 2 GB/T Flat Washer GB/T Nylock NutM GB/T Bolt M JCPT1523RT Ladder Assembly(Ground Controls Side) 1 6 JCPT1523RT Liner Board 2 7 GB93-87 Circlip GB/T Bolt M JCPT1523RT Model Of Ground Controls Side 1 10 GB/T Bolt M JCPT1523RT Back Link Guard Assembly 1 12 JCPT1523RT Model Of Hydraulic Tank Side 1 13 JCPT1523RT Ladder Assembly(Hydraulic Tank Side) 1 14 GB/T Nylock Nut M GB/T Flat Washer GB/T Bolt M JCPT1523RT Chassis 1 18 GB/T Bolt M GB/T Bolt M JCPT1523RT Front Link Guard Bracket 2 21 GB/T Bolt M JCPT1523RT Front Link Guard 1 DL-JCPT(RT) SERIES Page 43 43
46 Oil Cooler and Battery Tank Installation DL-JCPT(RT) SERIES Page 44 44
47 Oil Cooler and Battery Tank Installation No. Parts No. Description Qty. Remark 1 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Oil Cooler Braket 1 5 ACE7-M1 Oil Cooler 1 6 Battery 1 7 JCPT1523RT Battery Box 1 8 JCPT1523RT Battery Cover Top 1 9 GB/T Bolt M GB/T Flat Washer GB/T Circlip GB/T Nylock Nut M GB/T Bolt M JCPT1523RT Light 1 15 JCPT1523RT Plate 1 16 JCPT1523RT Light Base 1 17 GB/T Screw M DL-JCPT(RT) SERIES Page 45 45
48 Arm AssemblyⅠ and Chassis Components(JCPT1523RT) DL-JCPT(RT) SERIES Page 46 46
49 Arm AssemblyⅠ and Chassis Components(JCPT1523RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Outer Arm AssemblyⅠ 1 2 JCPT1523RT Inner Arm Assembly Ⅰ 2 3 JCPT1523RT Wear Pad 24 4 GB/T Rivet GB/T Screw M JCPT1523RT Wear Pad 16 7 JCPT1523RT Link Slider Assembly 8 8 GB/T Nylock Nut M JCPT1523RT Wear Pad 8 10 GB/T Screw M JCPT1523RT Bearing CRG JCPT1523RT Pivot Pin 8 13 JCPT1523RT Rod End GB/T Circlip GB/T Screw M JCPT1523RT Pin 8 17 GB/T Screw M JCPT1523RT Rod GB/T Circlip JCPT1523RT Centering Link Assembly 4 21 JCPT1523RT Bearing F GB/T Nut M GB/T Flat Washer JCPT1523RT Spacer 8 25 GB/T Bolt M JCPT1523RT Cable Routing Bracket 4 27 GB/T Nut M GB/T Flat Washer JCPT1523RT Spacer 8 30 GB/T Bolt M DL-JCPT(RT) SERIES Page 47 47
50 Arm AssemblyⅠ and Chassis Components(JCPT1523RT) No. Parts No. Description Qty. Remark 31 JCPT1523RT Bush 2 32 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Bearing CRG JCPT1523RT Spindle End GB/T Snap Ring JCPT1523RT Spindle 8 39 GB/T Snap Ring JCPT1523RT Spacer JCPT1523RT Bearing CRG GB/T Nylock Nut M TZ-8108 Limit Switch 2 44 GB/T Bolt M AZ8104 Limit Switch 2 DL-JCPT(RT) SERIES Page 48 48
51 Arm AssemblyⅠ and Chassis Components(JCPT1823RT) DL-JCPT(RT) SERIES Page 49 49
52 Arm AssemblyⅠ and Chassis Components(JCPT1823RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Outer Arm AssemblyⅠ 1 2 JCPT1523RT Inner Arm Assembly Ⅰ 2 3 JCPT1523RT Wear Pad 24 4 GB/T Rivet GB/T Screw M JCPT1523RT Wear Pad 16 7 JCPT1523RT Link Slider Assembly 8 8 GB/T Nylock Nut M JCPT1523RT Wear Pad 8 10 GB/T Screw M JCPT1523RT Bearing CRG JCPT1523RT Pivot Pin 8 13 JCPT1523RT Rod End GB/T Circlip GB/T Screw M JCPT1523RT Pin 8 17 GB/T Screw M JCPT1523RT Rod GB/T Circlip JCPT1523RT Centering Link Assembly 4 21 JCPT1523RT Bearing F GB/T Nut M GB/T Flat Washer JCPT1523RT Spacer 8 25 GB/T Bolt M JCPT1523RT Cable Routing Bracket 4 27 GB/T Nut M GB/T Flat Washer JCPT1523RT Spacer 8 30 GB/T Bolt M DL-JCPT(RT) SERIES Page 50 50
53 Arm AssemblyⅠ and Chassis Components(JCPT1823RT) No. Parts No. Description Qty. Remark 31 JCPT1523RT Bush 2 32 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Bearing CRG JCPT1523RT Spindle End GB/T Snap Ring JCPT1523RT Spindle 8 39 GB/T Snap Ring JCPT1523RT Spacer JCPT1523RT Bearing CRG GB/T Nylock Nut M TZ-8108 Limit Switch 2 44 GB/T Bolt M AZ8104 Limit Switch 1 DL-JCPT(RT) SERIES Page 51 51
54 Lift Cylinder Assembly and Scissor Components(JCPT1523RT) DL-JCPT(RT) SERIES Page 52 52
55 Lift Cylinder Assembly and Scissor Components(JCPT1523RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Bearing CRG JCPT1523RT Pivot Pin 2 3 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M GB Snap Ring JCPT1523RT Pivot Pin 10 8 JCPT1523RT Lift Cylinder Pivot Pin 2 9 GB/T Bolt M GB/T Circlip GB/T Flat Washer JCPT1523RT Pin GB Snap Ring JCPT1523RT Flat Washer JCPT1523RT Bearing CRG JCPT1523RT Pivot Pin 8 17 JCPT1523RT Lift Cylinder 1 DL-JCPT(RT) SERIES Page 53 53
56 Lift Cylinder Assembly and Scissor Components(JCPT1823RT) DL-JCPT(RT) SERIES Page 54 54
57 Lift Cylinder Assembly and Scissor Components(JCPT1823RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Bearing CRG JCPT1523RT Pivot Pin 2 3 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M GB Snap Ring JCPT1523RT Pivot Pin 14 8 JCPT1523RT Lift Cylinder Pivot Pin 4 9 GB/T Bolt M GB/T Circlip GB/T Flat Washer JCPT1523RT Pin GB Snap Ring JCPT1523RT Flat Washer JCPT1523RT Bearing CRG JCPT1523RT Pivot Pin JCPT1523RT Lift Cylinder 1 18 JCPT1823RT Upper Lift Cylinder 1 DL-JCPT(RT) SERIES Page 55 55
58 Lift Cylinder Assembly(JCPT1523RT) DL-JCPT(RT) SERIES Page 56 56
59 Lift Cylinder Assembly(JCPT1523RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Bearing JCPT1523RT Barrel Weldment 1 3 d Ring, Back-Up 2 4 GB Seal, O-Ring GB Seal, O-Ring JCPT1523RT Head 1 7 LBH /8 Seal 1 8 d100 φ115 3 Spacer 1 9 ISI Seal 1 10 GS Seal Assembly d JCPT1523RT Rod Weldment 1 12 JCPT1523RT Spacer 1 13 P60 Seal, O-Ring D Seal Assembly 1 15 JCPT1523RT Piston 1 16 D Ring, Back-Up 1 17 JGB79-85 Set Screw M DL-JCPT(RT) SERIES Page 57 57
60 Lift Cylinder Assembly(JCPT1823RT) DL-JCPT(RT) SERIES Page 58 58
61 Lift Cylinder Assembly(JCPT1823RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Bearing JCPT1823RT Barrel Weldment 1 3 d Ring, Back-Up 2 4 GB Seal, O-Ring GB Seal, O-Ring JCPT1523RT Head 1 7 LBH /8 Seal 1 8 d100 φ115 3 Spacer 1 9 ISI Seal 1 10 GS Seal Assembly d JCPT1823RT Rod Weldment 1 12 JCPT1523RT Spacer 1 13 P60 Seal, O-Ring D Seal Assembly 1 15 JCPT1523RT Piston 1 16 D Ring, Back-Up 1 17 JGB79-85 Set Screw M DL-JCPT(RT) SERIES Page 59 59
62 Cable Bracket Assembly and Scissor Components(JCPT1523RT) DL-JCPT(RT) SERIES Page 60 60
63 Cable Bracket Assembly and Scissor Components(JCPT1523RT) No. Parts No. Description Qty. Remark 1 GB/T Nylcok Nut M GB/T Flat Washer JCPT1523RT Cable Bracket 3 4 GB/T Flat Washer JCPT1523RT Centering Link Assembly 3 DL-JCPT(RT) SERIES Page 61 61
64 Cable Bracket Assembly and Scissor Components(JCPT1823RT) DL-JCPT(RT) SERIES Page 62 62
65 Cable Bracket Assembly and Scissor Components(JCPT1823RT) No. Parts No. Description Qty. Remark 1 GB/T Nylcok Nut M GB/T Flat Washer JCPT1523RT Cable Bracket 4 4 GB/T Flat Washer JCPT1523RT Centering Link Assembly 3 DL-JCPT(RT) SERIES Page 63 63
66 Scissor Components(JCPT1523RT) DL-JCPT(RT) SERIES Page 64 64
67 Scissor Components(JCPT1523RT) No. Parts No. Description Qty. Remark 1 JCPT1523RT Inner Arm Assembly Ⅳ 1 2 JCPT1523RT Outer Arm AssemblyⅢ 2 3 JCPT1523RT Inner Arm AssemblyⅡ 1 4 JCPT1523RT Outer Arm AssemblyⅠ 2 5 JCPT1523RT Inner Arm AssemblyⅠ 1 6 JCPT1523RT Outer Arm AssemblyⅡ 2 7 JCPT1523RT Inner Arm AssemblyⅢ 1 8 JCPT1523RT Outer Arm AssemblyⅣ 2 DL-JCPT(RT) SERIES Page 65 65
68 Scissor Components(JCPT1823RT) DL-JCPT(RT) SERIES Page 66 66
69 Scissor Components(JCPT1823RT) No. Parts No. Description Qty. Remark 1 JCPT1823RT Inner Arm Assembly Ⅴ 1 2 JCPT1523RT Outer Arm Assembly Ⅱ 4 3 JCPT1823RT Inner Arm Assembly Ⅲ 1 4 JCPT1523RT Inner Arm Assembly Ⅰ 1 5 JCPT1523RT Outer Arm Assembly Ⅰ 2 6 JCPT1523RT Inner Arm Assembly Ⅱ 1 7 JCPT1523RT Outer Arm Assembly Ⅲ 2 8 JCPT1823RT Inner Arm Assembly Ⅳ 1 9 JCPT1523RT Outer Arm Assembly Ⅴ 2 DL-JCPT(RT) SERIES Page 67 67
70 Safety Arm Components DL-JCPT(RT) SERIES Page 68 68
71 Safety Arm Components No. Parts No. Description Qty. Remark 1 JCPT1523RT Inner Arm Ⅰ Assembly 1 2 GB/T Bolt M GB/T Nylock Nut M8 3 4 JCPT1523RT Wear Pad Mounting Plate 1 5 GB/T Bolt M JCPT1523RT Wear Pad-Safety-Arm Latch 1 7 JCPT1523RT Lock Pin Assembly 1 8 JCPT1523RT Safety Arm 1 9 JCPT1523RT Pivot Pin 2 10 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Bearing JCPT1523RT Safety Arm Mount Assembly 1 15 JCPT1523RT Safety Arm Retainer, Top 4 16 JCPT1523RT Safety Arm Retainer, Bottom 2 17 GB/T Bolt M JCPT1523RT Inner Arm Ⅱ Assembly 1 DL-JCPT(RT) SERIES Page 69 69
72 Platform Installation(JCPT1523RT) DL-JCPT(RT) SERIES Page 70 70
73 Platform Installation(JCPT1523RT) No. Parts No. Description Qty. Remark 1 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Slider Channel Up Date Kit 4 5 GB/T Bolt M GB/T Circlip JCPT1523RT Pivot Pin 4 8 JCPT1523RT Rod End GB/T Screw M JCPT1523RT Wear Pad 4 11 JCPT1523RT Link Slider Assembly 4 12 JCPT1523RT Wear Pad 4 13 GB/T Nylock Nut M GB/T Screw M JCPT1523RT Cable Routing Bracket 1 16 JCPT1523RT Spacer 2 17 GB/T Bolt M GB/T Flat Washer GB/T Nut M JCPT1523RT Centering Link Assembly 1 21 JCPT1523RT Bearing F JCPT1523RT Pin 4 23 JCPT1523RT Rod GB/T Bolt M DL-JCPT(RT) SERIES Page 71 71
74 Platform Installation(JCPT1823RT) DL-JCPT(RT) SERIES Page 72 72
75 Platform Installation(JCPT1823RT) No. Parts No. Description Qty. Remark 1 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Slider Channel Up Date Kit 4 5 GB/T Bolt M GB/T Circlip JCPT1523RT Pivot Pin 4 8 JCPT1523RT Rod End GB/T Screw M JCPT1523RT Wear Pad 4 11 JCPT1523RT Link Slider Assembly 4 12 JCPT1523RT Wear Pad 4 13 GB/T Nylock Nut M GB/T Screw M JCPT1523RT Cable Routing Bracket 1 16 JCPT1523RT Spacer 2 17 GB/T Bolt M GB/T Flat Washer GB/T Nut M JCPT1523RT Centering Link Assembly 1 21 JCPT1523RT Bearing F JCPT1523RT Pin 4 23 JCPT1523RT Rod GB/T Bolt M GB/T Bolt M TZ-8111 Limit Switch 1 27 GB/T Nylock Nut M4 4 DL-JCPT(RT) SERIES Page 73 73
76 Platform Rails and Entry Gates Installation DL-JCPT(RT) SERIES Page 74 74
77 Platform Rails and Entry Gates Installation No. Parts No. Description Qty. Remark 1 JCPT1523RT Entry Gate Latch 2 2 JCPT1523RT Entry Gate Latch Spring 2 3 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Entry Gate Assembly With Latch 2 7 GB Screw M GB/T Flat Washer GB/T Nylock Nut M GB/T Entry Gate Hinge 4 11 JCPT1523RT Side Rail Assembly With Decals (Ground Controls Side, Rear) 12 JCPT1523RT Platform Deck Assembly 1 13 JCPT1523RT Wire Lock Pin 8 14 GB/T Bolt M JCPT1523RT Platform Extension Lock Tooth Rail, Rear 1 16 GB/T Bolt M GB/T Nylock Nut M JCPT1523RT Side Rail Assembly With Decals (Hydraulic Tank Side, Rear) 19 GB/T Bolt M GB/T Nylock Nut M JCPT1523RT Grab Handle 4 22 JCPT1523RT Side Rail Assembly With Decals (Hydraulic Tank Side, Front) 23 GB/T Bolt M GB/T Flat Washer JCPT1523RT Rail Spacer 4 26 JCPT1523RT Roller Bracket 8 27 GB/T Bolt M GB/T Nylock Nut M JCPT1523RT Platform Extension Roller 4 30 JCPT1523RT Roller Spacer DL-JCPT(RT) SERIES Page 75 75
78 Platform Rails and Entry Gates Installation No. Parts No. Description Qty. Remark 31 JCPT1523RT Plastic Bumper 8 32 JCPT1523RT Roller Pin 4 33 JCPT1523RT Rod End φ GB/T69 Screw M JCPT1523RT JCPT1523RT Platform Extension Lock Tooth Rail, (Front) Side Rail Assembly With Decals (Ground Controls Side, Front) 1 1 DL-JCPT(RT) SERIES Page 76 76
79 Front Platform Extension Deck DL-JCPT(RT) SERIES Page 77 77
80 Front Platform Extension Deck No. Parts No. Description Qty. Remark 1 JCPT1523RT Platform Extension Deck, Rail Assembly With Decals 2 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Side Rail Assembly Platform Extension (Ground Controls Side, Front) 6 JCPT1523RT Wire Lock Pin 4 7 JCPT1523RT Lock Handle Assembly 1 8 GB/T Bolt M JCPT1523RT Hand Grip 1 10 JCPT1523RT Rubber Bumper 3 11 JCPT1523RT Platform Extension Stop 1 12 GB/T Bolt M GB/T Screw M GB/T Nylock Nut M JCPT1523RT Platform Extension Lock Rack 1 16 JCPT1523RT Platform Extension Lock Rack Spacer 1 17 JCPT1523RT Platform Extension Lock Rack Bracket 1 18 JCPT1523RT Platform Extension Assembly 1 19 JCPT1523RT Lock Handle Clip 1 20 GB/T Nylock Nut M GB/T Bolt M JCPT1523RT Platform Lock Rod 1 23 JCPT1523RT Extension Tube, Platform Extension Lock Rod 24 JCPT1523RT Plastic Bumper 4 25 JCPT1523RT Wheel, V-Roller 2 26 JCPT1523RT Extension Roller Wheel Pin 1 27 JCPT1523RT Roller Wheel Mount 1 28 GB/T Screw M JCPT1523RT Platform Extension Roller Mount Plate 4 30 JCPT1523RT Platform Extension Roller Wheel DL-JCPT(RT) SERIES Page 78 78
81 Front Platform Extension Deck No. Parts No. Description Qty. Remark 31 JCPT1523RT Extension Roller Wheel Pin 2 32 JCPT1523RT Plastic Spacer 4 33 JCPT1523RT Platform Railing Spacer 2 34 GB/T Bolt M JCPT1523RT Side Rail Assembly With Decals Platform Extension(Hydraulic Tank Side, Front) 36 JCPT1523RT Roller Wheel Pin 1 37 GB/T Nylock Nut M JCPT1523RT Roller Wheel Mounting Bracket 1 1 DL-JCPT(RT) SERIES Page 79 79
82 Rear Platform Extension Deck DL-JCPT(RT) SERIES Page 80 80
83 Rear Platform Extension Deck No. Parts No. Description Qty. Remark 1 JCPT1523RT Platform Extension Deck, Rail Assembly With Decals 2 GB/T Bolt M GB/T Flat Washer GB/T Nylock Nut M JCPT1523RT Side Rail Assembly Platform Extension (Hydraulic Tank Side, Rear) 6 JCPT1523RT Wire Lock Pin 4 7 JCPT1523RT Lock Handle Assembly 1 8 GB/T Bolt M JCPT1523RT Hand Grip 1 10 JCPT1523RT Rubber Bumper 3 11 JCPT1523RT Platform Extension Stop 1 12 GB/T Bolt M GB/T Screw M GB/T Nylock Nut M JCPT1523RT Platform Extension Lock Rack 1 16 JCPT1523RT Platform Extension Lock Rack Spacer 1 17 JCPT1523RT Platform Extension Lock Rack Bracket 1 18 JCPT1523RT Platform Extension Assembly 1 19 JCPT1523RT Lock Handle Clip 1 20 GB/T Nylock Nut M GB/T Bolt M JCPT1523RT Platform Lock Rod 1 23 JCPT1523RT Extension Tube, Platform Extension Lock Rod 24 JCPT1523RT Plastic Bumper 4 25 JCPT1523RT Wheel, V-Roller 2 26 JCPT1523RT Extension Roller Wheel Pin 1 27 JCPT1523RT Roller Wheel Mount 1 28 GB/T Screw M JCPT1523RT Platform Extension Roller Mount Plate 4 30 JCPT1523RT Platform Extension Roller Wheel DL-JCPT(RT) SERIES Page 81 81
84 Rear Platform Extension Deck No. Parts No. Description Qty. Remark 31 JCPT1523RT Extension Roller Wheel Pin 2 32 JCPT1523RT Plastic Spacer 4 33 JCPT1523RT Platform Railing Spacer 2 34 GB/T Bolt M JCPT1523RT Side Rail Assembly With Decals Platform Extension (Ground Controls Side, Rear) 36 JCPT1523RT Roller Wheel Pin 1 37 GB/T Nylock Nut M JCPT1523RT Roller Wheel Mounting Bracket 1 1 DL-JCPT(RT) SERIES Page 82 82
85 Platform Floor Installation and Side Roller Installation DL-JCPT(RT) SERIES Page 83 83
86 Platform Floor Installation and Side Roller Installation No. Parts No. Description Qty. Remark 1 GB/T Steel Rivet JCPT1523RT Platform Extension Floor, Front 1 3 JCPT1523RT Platform Extension Assembly, Front 1 4 GB/T Flat Washer GB/T Nylock Nut M GB/T Nylock Nut M6 8 7 GB/T Flat Washer JCPT1523RT Roller Spacer GB Screw M JCPT1523RT Roller 8 11 JCPT1523RT Roller Pin 8 12 JCPT1523RT Roller Bracket 8 13 JCPT1523RT Spacer 8 14 JCPT1523RT Platform Deck Assembly 1 15 JCPT1523RT Platform Extension Assembly, Rear 1 16 JCPT1523RT Platform Extension Floor, Rear 1 17 JCPT1523RT Main Platform Floor 1 DL-JCPT(RT) SERIES Page 84 84
87 Platform Controls Installation DL-JCPT(RT) SERIES Page 85 85
88 Platform Controls Installation No. Parts No. Description Qty. Remark 1 JCPT1523RT Platform Controls 1 2 GB/T Bolt M GB/T Bolt M JCPT1523RT Platform Controls Carrier 1 5 GB/T Flat Waher GB/T Circlip GB/T Nylock Nut M8 6 DL-JCPT(RT) SERIES Page 86 86
89 Outrigger Components Installation DL-JCPT(RT) SERIES Page 87 87
90 Outrigger Components Installation No. Parts No. Description Qty. Remark 1 JCPT1523RT Outrigger Mount, Outer 2 2 JCPT1523RT Outrigger Mount, Inner 2 3 GB/T Bolt M GB/T Nylock Nut M GB/T Bolt M GB/T Flat Washer JCPT1523RT Outrigger Housing Assembly 1 8 JCPT1523RT Shoulder Pin 2 9 DPH-05004F-080P-1 Function Manifold 2 10 GB70.1 Screw M JCPT1523RT Outrigger Cylinder 2 12 GB/T Nylock Nut M JCPT1523RT Shoulder Bolt M16 8 DL-JCPT(RT) SERIES Page 88 88
91 Level Jack Cylinder Assembly DL-JCPT(RT) SERIES Page 89 89
92 Level Jack Cylinder Assembly No. Parts No. Description Qty. Remark 1 JCPT1523RT Pivot 1 2 JCPT1523RT Barrel Weldment 1 3 d Ring, Back-Up 2 4 JCPT1523RT Head 1 5 P80 Seal, O-Ring G90 Seal, O-Ring ISI63 Seal LBH63 Seal /6.5 9 GB79-85 Set Screw M JCPT1523RT Piston 1 11 DAS Seal Assembly 1 12 P50 Seal, O-Ring JCPT1523RT Rod Weldment 1 14 GB Pivot 1 φ JCPT1523RT Ball Casting, Outrigger Foot Pad 1 16 GB70-85 Screw M GB93-85 Circlip JCPT1523RT Retainer 1 19 JCPT1523RT Foot Pad Casting 1 20 PC N-30 Check valve 1 21 GB70-85 Screw M Valve base 1 23 SV N-12DG Two solenoid valve 1 DL-JCPT(RT) SERIES Page 90 90
93 Outrigger Components DL-JCPT(RT) SERIES Page 91 91
94 Outrigger Components No. Parts No. Description Qty. Remark 1 JCPT1523RT Outrigger Guard, Plate Rear 2 2 GB/T Bolt M GB/T Circlip GB/T Flat Washer JCPT1523RT Outrigger Cylinder Cover, Inner, Long 2 6 JCPT1523RT Outrigger Cylinder Cover,Inner, Short 2 7 JCPT1523RT Outrigger Assembly 1 8 JCPT1523RT Outrigger Guard Plate, Front 2 9 GB/T Bolt M GB/T Flat Washer GB/T Circlip JCPT1523RT Outrigger Switch Bracket 2 13 GB/T Bolt M GB/T Circlip JCPT1523RT Outrigger Housing Assembly Steer End and Von-Steer End 1 DL-JCPT(RT) SERIES Page 92 92
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