ABACO GLASS LIFTER (AGL38)

Transcription

1 ABACO MACHINES ABACO GLASS LIFTER (AGL38) ABACO MACHINES (USA) S. Garfield Ave., Paramount, CA 90723, USA Tel : Fax : sales@abacomachines.com Website :

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3 OPERATION MANUAL APPLICABLE MODEL of this ABACO GLASS LIFTER: AGL38 A BACO M ACHINES ( USA)

4 INDEX Item Pages I Overview... 1 II Technical Specifications ) Dimensions ) Spare Part List... 3 III Instructions for Use ) Safety Instructions ) Device usage IV Appendix V Technical Problems & Solutions VI Inspection & Maintenance VII Warranty Warranty Certificate Note: Please read this operation manual carefully before using the device.

5 I. OVER VIEW: - Glass Lifter was designed to move a sheet of glass in combination with a forklift, or with an electric hoist. - The clamping mechanism is fully automatic. - The vulcanized rubber on the clamp allows additional grip as well as extra protection to the glass to be handled. - The light and compact design makes it easy to transport and to store this lifter. II.TECHNICAL SPECIFICATIONS: - Main hanging part at the center top, the hanger is made of steel, sturdy and story enough to carry the load. - Two clamping jaws were made of casting aluminum and thermobonded with rubber padding to secure right grips to the glass sheet. - The main body was combined with 8 wheels. The four lower wheels of the Lifter protect glass sheets from touching abrasive particles on the floor's surface. The four upper wheels of the Lifter were designed to provide pressure on the glass surface to act as a guide as the sheet glides into the clamp. - In addition, there are two guide shafts to lead the device gripping the glass in a right position smoothly. 1

6 1) Dimensions: L ENGTH (A) inches (mm) 29 ¹ ₁₆ (738) DIMENSIONS IN INCH (MM) W IDTH (B) inches (mm) 9 ¹⁵ ₁₆ (252) H EIGHT (C) inches (mm) 28 ¹³ ₁₆ (732) GRIP RANGE inches (mm) ⅜ ~ 1 ½ (10 ~ 38) NET WEIGHT lbs (kg) 73 (33) W.L.L lbs (kg) 1870 (850) 2

7 2) Spare part list: MAIN LIST POS. CODE DESCRIPTION QTY. 01 AGL38-01 Nut M AGL38-02 Washer Ø12xØ30x AGL38-03 Wheel 2 04 AGL38-04 Bushing AGL38-05 Shaft, wheel 1 06 AGL38-06 Spring AGL38-07 Body 1 08 AGL38-08 Washer, aluminum Ø12xØ18x AGL38-09 Bearing 4 3

8 MAIN LIST POS. CODE DESCRIPTION QTY. 01 AGL38-01 Nut M AGL38-02 Washer Ø12xØ30x AGL38-03 Wheel 2 04 AGL38-04 Bushing AGL38-05 Shaft, wheel 1 06 AGL38-10 Spring AGL38-07 Body 1 08 AGL38-08 Washer, aluminum Ø12xØ18x AGL38-09 Bearing 4 4

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10 POS. CODE DESCRIPTION QTY. 12 AGL38-12 Bushing AGL38-13 Pin AGL38-14 Clamp right 1 15 AGL38-15 Stud AGL38-16 Cover AGL38-17 Roller shaft 2 18 AGL38-18 Circlip Ø AGL38-19 Washer Ø10xØ20x AGL38-20 Spring AGL38-21 Pin AGL38-22 Roller 2 23 AGL38-23 Bearing Hk AGL38-24 Automatic locking latch 1 25 AGL38-25 Hanger 1 26 AGL38-26 Allen set screw M6x AGL38-27 Washer Ø AGL38-28 Allen bolt M10x AGL38-29 Allen set screw M8x AGL38-30 Spring AGL38-31 Allen bolt button head M6x AGL38-32 Steel ball 2 33 AGL38-33 Allen set screw M8x AGL38-34 Nut M AGL38-35 Washer, brass Ø20xØ30x1 4 6

11 POS. CODE DESCRIPTION QTY. 36 AGL38-36 Washer Ø AGL38-37 Allen bolt button head M8x AGL38-38 Washer Ø AGL38-39 Pad 2 40 AGL38-40 Washer Ø34x AGL38-41 Spring AGL38-42 Shaft 2 43 AGL38-43 Clamp jaw, left 1 44 AGL38-44 Clamp jaw, right 1 45 AGL38-45 Circlip Ø AGL38-46 Clamp left 1 47 AGL38-47 Stud AGL38-48 Guide shaft 2 49 AGL38-49 Plastic ball 4 50 AGL38-50 Allen set screw M6x AGL38-51 Allen bolt M10x AGL38-52 Shaft cap 4 7

12 III. INSTRUCTIONS FOR USE: 1. Safety Instructions : WARNING: Before using your lifter, please confirm the surfaces of the glass sheet to be lifted are flat, smooth, and free from dust, oil, or any debris which will cause slipping. a) For Glass Lifter: Caution: - Carefully consider and follow all the safety regulations and applicable laws in your country for the operations. - It is strongly recommended that only employees who are highly trained, experienced are allowed to operate this device. Safety rules and regulations must be strictly followed and respected. - Lift up the glass sheet slowly. If the glass sheet is not balanced, lower the lifter, adjust and lift again. WARNING: - Inspect the Glass Lifter carefully and thoroughly. If the rubber pads of lifter plates are worn-out or damaged, do not use. - This device is designed for lifting glass sheets ranging from (10 to 38 mm). Determine the weight of the glass sheet to be lifted. Do not exceed the W.L.L. (Work Load Limit) shown on the page 2. - All employees must stand within safety area while glass sheet are being lifted or moved. - Check to make sure the rubber pads are free from dirt, grease and other substances that may spoil their effectiveness. - Do not lift wet glass sheets. The grip depends on friction. Lifting wet glass sheets may cause the wheels to lose their grip. - No more than one piece of the sheet should be lifted at any time. - Position the lifter at the center of the sheet to be lifted, so that the load is balanced. - Make sure the sheet is inserted to the full depth of the lifter. 8

13 b) General Safety Instructions: Caution: - In order to protect from any accident, it is important to follow safety rules and regulations. - Read and comprehend the operation manual carefully before using. - Make sure that the operation manual is always available beside the place where the lifter is used. - Give permissions to operate Glass Lifter only to the persons who are well-trained and competent to work. - Use appropriate PPE (Personal Protective Equipment) such as helmet, gloves, and safety boots, etc. - Ensure that the Glass Lifter has No Damage functionally and is ready to be operated safely in the safe working conditions. - Repairs and checks are to be made only by qualified persons. - If any part worn-out, replace with a new one or contact the manufacturer if necessary. - Clean the lifter thoroughly after using. - Store the lifter in a well-ventilated place, avoid places with high heat or humidity. WARNING: - Never leave your loaded Glass Lifter unsupervised. - Never allow yourself or anybody to go under the lifting glass. - Be sure to check the lifter and its accessories duly and periodically, there should be no damage or loosening of fasteners or any irregular unfunctional sound, also before using reconfirm those points once again, then use the lifter. 9

14 c. About Automatic locking latch: Automatic locking system consists of a cam lock which rotates each time the device is lifted, either to lifter-on or to release the load. It is important not to allow dust to go inside, inspect and lubricate it (with machine oil) periodically to ensure it is function properly. 2. Device Usage: Automatic locking latch Preliminary Safety Checks: Competent Person shall check the following before each use. WARNING: - The Glass Lifter is correctly installed/ hung in the right manner described in this paragraph and to be operated in safe working conditions. Hanger Guide Shaft Clamp Jaw Top Limit 10

15 Step 1. Hook the lifter: - Hook the Glass Lifter on the forklift truck (figure 1a). (In this particular case using a forklift boom.) - Pull down the guide shaft and move the forklift truck toward the glass (figure 1b). - Move the lifter to the glass up to the plastic balls touch the glass lightly. (figure 1c). Forklift boom (AFJ25) Guide shaft Figure 1a Figure 1b Glass sheet Plastic ball touches the glass sheet Figure 1c 11

16 Step 2. Grip the glass: - Lower down the lifter in order to grip the glass (figure 2a), the edge of the glass touch the top limit ((figure 2c). Note: - Ensure the glass balance, when it is lifted. - As shown in figure 2a, the gripping point of the glass shall be at the center, so that the glass shall keep its posture horizontally when lifted. Glass sheet center Equal spacing Glass sheet Figure 2c Figure 2a Lifting the glass at the center Figure 2b - Continue lowing down the lifter, the auto lock will open to release the clamping jaw. Then grip the glass s center and lift the glass up (figure 2b). 12

17 Step 3: Move the glass: Move the glass to the desired location. Step 4: Release the glass from the lifter: Lower the glass until the lifter and Swivel Shackle are loosened, the automatic locking latch shall lock and the clamping jaws open. Then lift the lifter out of the glass. (The lifter resets the locking latch automatically, open - close, or release-lock the lifters alternatively.) Cautions: - Before lowering the glass, make sure there are no obstacles to interfere with the glass to be lowered. - If the lifter did not release the glass, lift the lifter up and down again to disengage the automatic locking latch. 13

18 IV. APPENDIX: 1. Correct and incorrect methods of clamping glass: WARNING - Confirm that the Glass Lifter is suitable to your requirement. - Do not exceed the W.L.L (Work Load Limit) shown on page 2 of this manual. - Glass thickness must be within the G.R. (Grip Range page 2). Examples: Correct and incorrect methods of liftering glass. The glass is not fully engaged. More than one piece Correct Incorrect Incorrect 14

19 V. TECHNICAL PROBLEMS & SOLUTIONS: Technical problem Automatic locking latch does not operate The hanger is stuck, difficult to lift up The wheels are stuck The springs of clamp jaws are stretched Cause Dust and/or rust Dust and/or rust Dust, bearings damage Rust Solution Lubricate, clean the locking latch Clean and lubricate the device Clean the wheels and replace new bearings Clean and replace new springs 15

20 VI. INSPECTION & MAINTENANCE: - Schedule periodical maintenance for the lifter, especially the rubber pads of clamping jaws, automatic locking latch, rollers. - Always keep necessary spare parts on hand for maintenance or repair. - Check and tighten the nuts and bolts on regular basis. - Always keep the lifter clean and away from grease or other substances as they may reduce the effectiveness of the rubber pads and cause them lose their grip. - Store in a dry and cool place, avoid places with high heat or humidity. VII. WARRANTY: At the time of delivery, it is necessary to inspect Glass Lifter to make sure that it has not been damaged during shipment. Any claims must be submitted within 8 days from the date of delivery. We provide a one (1) year warranty on the Glass Lifter from the date of purchase. During warranty period, we will provide the replacement parts at no charge (shipping and handling fees may apply). Warranty coverage is : void if - The operator failed to comply with the instructions in the manual. - The specifications are not followed. - Damage is due to inadequate maintenance and inspections. - Damage is due to improper storage and/or usage. - Repairs were performed by the user without our permission. - Non-original spare parts were used. 16

21 WARRANTY CERTIFICATE You are kindly requested to read the following carefully. PERIOD WARRANTY The warranty starts from the date of purchase (date on distributors invoice). Warranty is valid for a period of twelve (12) months. EXCLUSIONS This warranty is limited only to provide replacements of the parts recognized by the Company as defective (excluding wornouts and consumables.) The Company is not responsible for any misuse or abuse of the product after purchase and/or caused by negligence from the content of this manual. In case of failure using the device, our Customer Support Department will inform you of the appropriate methods of dealing with your claim and advise you of your nearest approved service center. Warranty does not apply for damages or failures caused by: Incorrect use by users for misuse or for error in transportation, in handling or in maintenance. Use of non-genuine parts/accessories, or of incorrect specs. 17

22 THIS MANUAL SHALL BE REVISED WITHOUT PRIOR NOTICE FOR IMPROVEMENT PURPOSES DO NOT COPY AND/OR QUOTE THE CONTENTS WITHOUT PRIOR WRITTEN CONSENTS OF A BACO MACHINES. Copyright:. G18

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