DE: Flexible Fuel (FF) Sensor

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1 Page 1 of Ford Ranger : Diagnostics > On Board Diagnostics II > Pinpoint Tests > DE: Flexible Fuel (FF) Sensor DE: Flexible Fuel (FF) Sensor 2000 PCED On Board Diagnostics II SECTION 5: Pinpoint Tests Procedure revision date: 01/31/2001 DE: Flexible Fuel (FF) Sensor DE: Introduction DE1 DTC P0176: CHECK VPWR VOLTAGE TO FF SENSOR te: To determine whether the vehicle being serviced is an ethanol or methanol application, look at the calibration sticker on the door jamb. A prefix of 610 C indicates an ethanol vehicle. A prefix of 610 G indicates a methanol vehicle. Another method is to refer to the fuel filler door; it will read either METHANOL or ETHANOL. Disconnect FF sensor. Key on. Measure VPWR circuit voltage between the VPWR circuit at the FF sensor harness connector and battery negative post. Is the voltage greater than 10.5 volts? KEY OFF. GO to DE2. VPWR circuit fault. KEY OFF. CHECK condition of related fuses/fuse links. If OK, REPAIR open circuit. If fuse/fuse link is damaged, CHECK VPWR circuit for short to ground. REPAIR as necessary. DE2 CHECK BATTERY GROUND CIRCUIT FOR OPEN IN HARNESS Measure resistance between battery ground circuit at the FF sensor harness connector and battery negative post. Is resistance less than 10,000 ohms? GO to DE3. REPAIR open circuit. DE3 CHECK FF SENSOR SIGNAL CIRCUIT FOR OPEN IN HARNESS Measure resistance between FF sensor signal circuit at PCM harness connector and FF sensor signal circuit at the FF sensor harness connector. Is resistance less than 5 ohms? GO to DE4. REPAIR open circuit.

2 Page 2 of 6 DE4 CHECK FF SENSOR SIGNAL CIRCUIT FOR SHORT TO POWER Disconnect scan tool. Disconnect PCM. Measure resistance between FF sensor signal and VPWR circuits at PCM harness connector. Is resistance greater than 10,000 ohms? GO to DE5. REPAIR short circuit. DE5 CHECK FF SENSOR SIGNAL CIRCUIT FOR SHORT TO GROUND Measure resistance between FF sensor signal and PWR GND circuits at PCM harness connector. Is each resistance greater than 10,000 ohms? GO to DE6. REPAIR short circuit. DE6 CHECK FF SENSOR DEDICATED FAILURE MODE PID Flex fuel sensor connected. Connect scan tool. Connect PCM. Key on, engine running. Is the FFFM PID indicating an ON condition? Possible FF sensor damage. GO to DE7. KEY OFF. For Ethanol Vehicles: If you know the percentage of ethanol in the fuel of the vehicle, GO to DE10. For Methanol Vehicles: If you know the percentage of methanol in the fuel of the vehicle,go to DE11. If you do not know the percentage of ethanol or methanol in the fuel, GO to DE8. DE7 CHECK FF SENSOR FREQUENCY Access the FF PID and record the PID frequency value. Is the FF PID indicating a value within Hz? KEY OFF. The FF sensor output does not indicate a failure. For Ethanol Vehicles: If you know the percentage of ethanol in the fuel of the vehicle, GO to DE10. For Methanol Vehicles: KEY OFF. GO to DE12.

3 Page 3 of 6 If you know the percentage of methanol in the fuel of the vehicle,go to DE11. If you do not know the percentage of ethanol or methanol in the fuel,go to DE8. DE8 DETERMINE SEPARATION POINT OF WATER/METHANOL (OR WATER/ETHANOL) AND GASOLINE IN THE FUEL te: This step requires the Rotunda Fuel Composition Test Kit or equivalent. Fill beaker with 5 ml of clean water. Place the hose end of the fuel drain hose assembly in gas can. Connect fuel drain hose assembly to fuel pressure relief valve. Turn connector clockwise to tighten. Turn ON/OFF valve clockwise to open. Key on. Allow 22 ml of fuel to drain into the gas can. Pour 20 ml of the fuel into 25 ml graduated cylinder. Pour enough water from the beaker into the 25 ml graduated cylinder to bring total volume to 24 ml. Insert stopper plug in opening of 25 ml graduated cylinder. Hold it in place as you shake cylinder to mix water and fuel. Allow liquid to stand and separate. te: After about three minutes, the methanol and water (or ethanol and water) will mix together and settle to the bottom of the cylinder. The gasoline will rise to the top. Record the level on the graduated cylinder where the methanol/water (or ethanol/water) mixture and gasoline meet. Have all of the steps been completed? KEY OFF. RECONNECT fuel pressure relief valve. GO to DE9. KEY OFF. COMPLETE all steps before continuing. Gasoline and water will separate. However, if the fuel does not appear to separate, then the fuel is either 100% methanol or a mixture of methanol and water. DE9 CALCULATE PERCENTAGE OF METHANOL (OR ETHANOL) IN THE FUEL Use the following equation to calculate and record the percentage of methanol (or ethanol) in the fuel sample collected in step DE8: Percent methanol (or ethanol) = (A - 4) x 5 te: The letter A in the above equation equals the level on the graduated cylinder recorded from step DE8 where the methanol/water (or ethanol/water) mixture and gasoline meet; see illustration below. EXAMPLE: If the reading from step DE8 is 14 ml then the percentage of methanol (or ethanol) in the fuel mixture is (14-4) x 5, which equals 50. Therefore, the percentage of methanol (or ethanol) in the fuel mixture is 50.

Page 4 of 6 Has the percentage of methanol (or ethanol) in the fuel mixture been determined? The results are accurate to +/- 10%. POUR any remaining fuel back into the vehicle via the fuel filler.

4 Page 4 of 6 Has the percentage of methanol (or ethanol) in the fuel mixture been determined? The results are accurate to +/- 10%. POUR any remaining fuel back into the vehicle via the fuel filler. For ethanol vehicles: GO to DE10. For methanol vehicles: GO to DE11. COMPLETE the determination of the methanol (or ethanol) percentage before continuing. DE10 CHECK FF SENSOR OPERATION: ETHANOL BLEND FUEL Key on, engine running. Access the FF PID and record frequency. Using chart below, determine the corresponding frequency range for the known percentage of ethanol. Click to Enlarge

Page 5 of 6 Is the FF PID value within the frequency range shown on the chart? KEY OFF. REPLACE the PCM. KEY OFF. Either the FF sensor is not operating properly or the fuel is contaminated.

5 Page 5 of 6 Is the FF PID value within the frequency range shown on the chart? KEY OFF. REPLACE the PCM. KEY OFF. Either the FF sensor is not operating properly or the fuel is contaminated. LOWER and DRAIN the fuel tank and refill with known ethanol blend. START and RUN engine to purge the old fuel from the fuel rails, then GO to DE10. If output frequency still does not match the known ethanol fuel blend, REPLACE the FF sensor. DE11 CHECK FF SENSOR OPERATION: METHANOL FUEL BLEND Key on, engine running. Access the FF PID and record frequency. Using the chart below, determine the corresponding frequency range for the known percentage of methanol. Click to Enlarge Is the FF PID value within the frequency range shown on the chart? KEY OFF. REPLACE the PCM. KEY OFF. Either the FF sensor is not operating properly or the fuel is contaminated. LOWER and DRAIN the fuel tank and refill with known methanol blend. START and RUN engine to purge the old fuel from the fuel rails, then GO to DE11. If output frequency still does not match the known methanol fuel blend, REPLACE the FF sensor. DE12 CHECK PCM FUNCTION Disconnect FF sensor. Connect scan tool. Access the FF PID. Using the NGS signal simulator, or equivalent tool, feed a 100 Hz signal into the FFS signal circuit at the FF sensor harness connector. Key on. Is the FF PID reflecting the frequency input signal?

6 Page 6 of 6 KEY OFF. REPLACE FF sensor. KEY OFF. REPLACE PCM (refer to Section 2, Flash Electrically Erasable Programmable Read Only Memory (EEPROM)). DE20 DTC P0176: COMPLETE KOER SELF-TEST Output all KOER self-test DTCs. te: Ignore all other DTCs output at this time. Is P0176 output in KOER? KEY OFF. GO to DE1 and ADDRESS the KOER DTC. KEY OFF. The FF sensor circuit fault is intermittent. GO to Z1.

Note: Refer to the PCM connector pin numbers in the beginning of this pinpoint test.

Note: Refer to the PCM connector pin numbers in the beginning of this pinpoint test. 2003 Focus 2003 PCED On Board Diagnostics SECTION 5: Pinpoint Tests Report a problem with this article Procedure revision date: 12/01/2004 DD: Fuel Rail Pressure (FRP) Sensor DD: Introduction DD1 DTC P0192: