Test Report: Reference Axle

Transcription

1 Test Report: Reference Axle Legislation UNECE Regulation to Supplements 10-13, Annex 11, Appendix 3 Test Details Location of Test: Hacı Sabancı Organized Zone / Sarıçam / Adana / Turkey Date of Test: VCA Representative(s): Serdar Şahbudak, Erdal Çınarcı Manufacturer s Representative(s): No Attendance Reason for Test Report: New approval / Extension of approval / Test report only Manufacturer Details Name and Address: ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ. Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK:42050 Selçuklu / Konya Type: TRAX JMB Commercial Description: JMB 3320 Category: O3/O4 Conclusion The above mentioned component was tested in accordance with the above mentioned legislation and was found to comply in all respects. Test witnessed by*: Test approved by*: Signature: Serdar Şahbudak Erdal Çınarcı Name: Erdal Çınarcı Position: Type Engineer Date: *To be signed by different persons, even when the Technical Service and are the same or alternatively, a separate authorisation is issued with the report. List of Annexes Annex No of Pages Subject I 5 Information Document. Document no: OKC 005 rev. 00 dated TR-CTB-BRAKE-003 Revision 3 Page 1 of 8

2 Worst Case Rationale Due to increase of axle load capacity, the axle type ID1- TRAX JMB 3320 which is fitted with ID2-330 x 200 braking system, was re-tested according to the regulation. There is no axle or brake variant and only one tyre dimension. For that reason test results given below are only valid for the tested axle type. This Test Report supersedes the previous one with Job Number TSS Note: Include information on variants and versions this report covers, as applicable Tests Required General: Test Record: Component Specification Yes Yes Yes, NA, See Report / / Annex Axle Identification Number: ID1- TRAX JMB 3320 Manufacturer s Documentation Manufacturer s documentation is complete and reflects the agreed specification for the component tested and covers all variants and versions agreed in the worst case rationale. Yes Facility and Equipment Checks Calibration certificates checked and valid, recorded in the following table: Yes Equipment Serial / Certificate No. Calibration due* V-Box 28- E Manometer Set Manometer Set Manometer Set Tape measure Laser Thermometer Stopwatch Tyre Pressure Gauge *Specify calibrated date + (interval) or calibration due date. TR-CTB-BRAKE-003 Revision 3 Page 2 of 8

3 Test Requirements Complies Yes / NA General Note: Test report as prescribed in section 3.9 of Appendix 2 to Annex Axle manufacturer name and address: ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ. Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK:42050 Selçuklu / Konya Make of axle manufacturer: TRAX 1.2. Brake manufacturer name and address: See item Brake identifier ID2-: 330 x Automatic brake adjustment device: - Integrated* - Non-integrated* 1.3. Manufacturer's information document: OKC 005 TR-CTB-BRAKE-003 Revision 3 Page 3 of 8

4 Test Record The following data is recorded for each test: 2.1. Test code: TST Test specimen: Test variant: Drum Brake S-Cam Brake Axle code: See below Axle identifier: ID1- TRAX JMB Identification of tested axle: TRAX JMB Test axle load (Fe identifier): ID Brake: See below Brake identifier: ID2-330 x Identification of tested brake: 330 x Maximum stroke capability of the brake: NA mm Note: Applies to disc brakes only Effective length of the cam shaft: 700 mm Note: Applies to drum brakes only Material variation: NA Note: As per paragraph 3.8 (m) of Appendix 2 to this annex Brake: - Drum* - Disc* Actual test mass of drum/disc: 37 kg Nominal external diameter of disc: NA mm Note: Applies to disc brakes only Type of cooling of the disc: - Ventilated* - Non-ventilated* Integrated hub: TR-CTB-BRAKE-003 Revision 3 Page 4 of 8

5 - With* - Without* Disc with integrated drum: - With parking brake function* - Without parking brake function* Note: Applies to disc brakes only Geometric relationship between disc friction surfaces and disc mounting: NA Examples: One piece, casted, connection on action side Base material: Grey Cast Iron Brake: - Lining* - Pad* Manufacturer: Eren Balatacılık Sanayi ve Ticaret A.Ş Make: EREN Type: M Method of attachment: Riveted - Lining* - Pad on the brake shoe* - Back plate* Thickness of back plate: -- mm* Weight of shoes: 4,35 kg* Base material: Steel - Back plate* - Brake shoe* TR-CTB-BRAKE-003 Revision 3 Page 5 of 8

6 Automatic brake adjustment device: See below *Not applicable in the case of integrated automatic brake adjustment device Manufacturer name and address: Geçgel Mak. San. Tic. Ltd. Şti. 2. Organize San. Vezirköy Cad. Kocadere Sok. No:10 Selçuklu / Konya Make: TRAX Type: Version: Wheel(s): 285/70 R19,5 (Dual) Note: For dimensions, see Figures 1A and 1B in Appendix 5 to this annex Reference tyre rolling radius (R e) at test axle load (F e): 434 mm Data of the fitted wheel during testing: X Tyre Size Rim Size e D e E e G e 285/70 R19,5 19,5x7, , Lever length le: 150 mm Actuator: See below Manufacturer: Arfesan A.Ş Make: Arfesan Type: (Test) identification number: BC TR-CTB-BRAKE-003 Revision 3 Page 6 of 8

7 2.3. Test results: See below Note: Corrected to take account of rolling resistance of 0.01 Fe In the case of vehicles of categories O 2 and O 3 where the O 3 trailer has been subject to the Type I test: Test Type 0 I Annex 11, Appendix 2, paragraph: / Test speed (km/h) Brake actuator pressure p e (kpa) Braking time (mins) - 2,33 - Braking force developed T e (dan) Brake efficiency T e/f e 0,56 0,30 0,46 Actuator stroke s e Brake input torque C e (Nm) Brake input threshold torque C 0, e (Nm) In the case of vehicles of categories O 3 and O 4 where the O 3 trailer has been subject to the Type III test: Test Type 0 III Annex 11, Appendix 2, paragraph: Initial test speed (km/h) Final test speed (km/h) Brake actuator pressure p e (kpa) Number of brake applications Duration of brake cycle Braking force developed T e (dan) Brake efficiency T e/f e 0,53 0,30 0,45 Actuator stroke s e Brake input torque C e (Nm) Brake input threshold torque C 0, e (Nm) This item is to be completed only when the brake has been subject to the test procedure defined in paragraph 4 of Annex 19 to this regulation, to verify the cold performance characteristics of the brake by means of the brake factor (BF) Brake factor B F: 8, Declared threshold torque C 0,dec: 30 Nm Performance of the automatic brake adjustment device, if applicable. Yes, see below TR-CTB-BRAKE-003 Revision 3 Page 7 of 8

8 Free running according to paragraph of Annex 11, Appendix 2: - Yes* - No* Application Range 3. Application range specifies the axle/brake variants that are covered in this test report, by showing which variables are covered by the individual test codes. NA 4. Test has been carried out and the results reported, in accordance with Appendix 2 to Annex 11 and, where appropriate, paragraph 4 of Annex 19 Part 1 to Regulation No. 13, as last amended by the 11 series of amendments. Yes 4. At the end of the test defined in paragraph 3.6 of Annex 11, Appendix 2, the requirements of paragraph of Regulation No. 13 are deemed to be fulfilled. Note: Only to be completed when an automatic brake wear adjustment device is installed. Yes Remarks None Note: VCA apply measurement uncertainty to calibrated items but not test results. TR-CTB-BRAKE-003 Revision 3 Page 8 of 8

9 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 005 Revision Nr. 00 Page 1 / 5 1. GENERAL Name and address of axle or vehicle manufacturer ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ Commercial Description JMB AXLE DATA Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK: Selçuklu / Konya 2.1. Manufacturer (name and address) ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ Make of axle manufacturer TRAX 2.2. Type / variant TRAX JMB Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK: Selçuklu / Konya 2.3. Axle identifier ID1- TRAX JMB Test axle load (Fe) dan 2.5. Wheel and brake data according to the following Figures 1A and 1B Figure 1A Figure 1B Tyre Rim D e E e G e R e B e X e 285/70 R19,5 (Dual) 19,5x7,5 247,

10 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 005 Revision Nr. 00 Page 2 / 5 3. BRAKE 3.1. General Information Make ÖZKOÇ Manufacturer (Name and address) See item Type of brake Drum Brake Variant S-cam Brake Brake identifier ID2-330 x Brake data according to the following Figures 2A and 2B Brake Factor (Bf) 8,7 Figure 2A a e h e c e d e e e a 0 e ( o ) a 1 e ( o ) B e r e A e (cm 2 ) S 1e S 2e ,25 34,5 12, ,5 S 3e

11 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 005 Revision Nr. 00 Page 3 / 5 Figure 2B X e d e e e l e b e A e (cm 2 ) Drum brake data Brake adjustment device (external/internal) External r e Manufacturer (Name and address) Geçgel Mak. San. Tic. Ltd. Şti. 2. Organize San. Vezirköy Cad. Kocadere Sok. No:10 Selçuklu / Konya Make TRAX Type Version Declared maximum brake input torque (Cmax) 2800 Nm Mechanical efficiency (η) 0, Declared brake input threshold torque (C0,dec) 30 Nm Efficiency length of the cam shaft 700 mm 3.3. Brake drum Max. diameter of friction surface (wear limit) 330 mm

12 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 005 Revision Nr. 00 Page 4 / Base material Grey Cast Iron Declared mass 37 kg Nominal mass 37 kg Permitted range of the brake drum mass kg 3.4. Brake Lining Manufacturer (Name and address) Eren Balatacılık Sanayi ve Ticaret A.Ş Make EREN Type M Identification (type identification on lining) M Minimum thickness (wear limit) 5 mm Method of attaching friction material to brake shoe Riveted Worst case of attachment (in the case of more than one) N/A Base material of the brake shoe Steel KOSBİ 13 Sok. No:6 Ulucak Bucağı Kemalpaşa / İzmir / Turkey Range of the weight of the brake shoes (without brake lining) 4,35 kg 3.5. Disk brake data Connection type to the axle (axial, radial, integrated etc.) N/A Brake adjustment device (external / integrated) N/A Max. actuation stroke N/A Declared maximum input force (ThAmax) N/A Declared maximum brake input torque (Cmax) Cmax = ThAmax * le N/A Friction radius (re) N/A Lever length (le) N/A Input/output ratio (i) (le/ee) N/A Mechanical efficiency (η) N/A

13 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 005 Revision Nr. 00 Page 5 / Declared brake input threshold force (ThA0,dec) N/A C0,dec = ThA0,dec * le N/A Minimum rotor thickness (wear limit) N/A 3.6. Brake disc data Disc type description N/A Connection/mounting to the hub N/A Ventilation (yes/no) N/A Declared mass N/A Nominal mass N/A Declared external diameter N/A Minimum external diameter N/A Inner diameter of friction ring N/A Width of ventilation channel (if appl.) N/A Base material N/A 3.7. Brake pad data Manufacturer and address N/A Make N/A Type N/A Identification (type identification on pad back plate) N/A Minimum thickness (wear limit) N/A Method of attaching friction material to pad back plate N/A Worst case of attachment (in case of more than one) N/A