EC TYPE-APPROVAL CERTIFICATE

Transcription

1 NSAI Certification EC TYPE-APPROVAL CERTIFICATE Communication concerning the type-approval of a type of a separate technical unit with regard to Directive 70/157/EEC, as last amended by Directive 2007/34/EC. Type-approval number: Reason for extension: N/A. SECTION I 0.1 Make (trade name of manufacturer): 0.2 Type and general commercial description: 0.3 Means of identification of type if marked on the separate technical unit: Location of that marking: 0.4 Category of vehicle: 0.5 Name and address of manufacturer: 0.7 In the case of components and separate technical units, location and method of affixing of the EC approval mark: 0.8 Address(es) of assembly plant(s): CT Rev 5 MILLTEKSPORT See 0.2 above. On the bottom side of the silencer. Ml. Belfield Industrial Estate, Ilkeston, Derbyshire DE7 8DU, United Kingdom. On the bottom side of the silencer. Affixed. Belfield Industrial Estate, Ilkeston, Derbyshire DE7 8DU, United Kingdom E Page 1 of 3

2 Type-approval number: e24*70/l 57*2007/34* 1472*00 SECTION II 1. Additional information (where applicable): 2. Technical Service responsible for carrying out the tests: 3. Date of test report: 4. Number of test report: 5. Remarks (if any): 6. Place: 7. Date: See Addendum. FAKT GmbH, Griintenstrafie 5, Heimertingen, Germany / See Addendum. Dublin. 13"' April Signature: 9. The index to the information package lodged with the approval authority, which may be obtained on request, is attached. 10. List of documents: 1. Annex Technical report with annexes and drawings. Documentation: 14 pages CT Rev E.2.1.1S Page 2 of 3

3 Addendum to EC type-approval certificate No.: concerning the separate technical unit type-approval of exhaust systems for motor vehicles with regard to Directive 70/157/EEC, as last amended by Directive 2007/34/EC. 1. Additional information: 1.1 Composition of the separate technical unit: (*) 1.2 Trade mark or trade name of the type(s) of motor vehicle to which the silencer is to be fitted: (*) 1.3 Type(s) of vehicle and its/their type-approval number: (*) 1.4 Engine: Type (Positive ignition, Diesel): (*) Cycles (Two-stroke, Four-stroke): (*) Total cylinder capacity: (*) Rated maximum engine power: (*) kw. - at: (*) rev/nun. 1.5 Number of gear ratios: (*) 1.6. Gear ratios employed: (*) 1.7 Drive-axle ratios: (*) 1.8 Sound level values - Moving vehicle: (*) db(a). speed stabilised before acceleration at: (*) knt/h. - stationary vehicle: (*) db(a). at: (*) rev/min. 1.9 Variation in back pressure: (*) 1.10 Any restriction in respect of use and mounting requirements: (*) 5. Remarks: (*) = see Test Report. concerning the type-approval of a vehicle with regard to Directive 70/157/EEC, as last amended by Directive 2007/34/EC. 1. Additional information: 1.1 Ifnecessary, list of vehicles covered by item of Annex I: N/A. 1.2 Engine: Manufacturer: N/A N/A Model: N/A Rated maximum power : kw at min-1: N/A. 1.3 Transmission (non-automatic gearbox/automatic gearbox): N/A Number of gears: N/A. 1.4 Equipment Exhaust silencer: Manufacturer: N/A. I A.I.2 Model: N/A Type in accordance with drawing No.: N/A Intake silencer: Manufacturer: N/A Model: N/A Type in accordance with drawing No.: N/A. 1.5 Tyre size: N/A Description of tyre type used for type-approval testing: N/A. 1.6 Measurements: Sound level of moving vehicle: N/A Sound level of stationary vehicle: N/A Sound level of compressed air noise: N/A. 5. Remarks: N/A. NSAI, 1 Swiftsquarc, Northwood, Santry, Dublin 9, Ireland. Telephone: (+353+1) , Facsimile: CT Rev 5 ' 49.88E.2.U5 Page 3 of 3

4 Type-approval number: e24*70/l 57*2007/34*1472*00 Annex 1 Index to the EC Type-approval certificate Date of issue: Date of latest amendment: 13th April 2011 N/A. 1. Additional conditions, and advisory notes on legal alternatives 2. Test report(s) - numbers(s): - date of issue: 11/ E Page 1 of 2

5 Type-approval number: Appendix: Additional conditions, and advisory notes on legal alternatives. A: Additional conditions: 1. The STU, Type contains the following type approval mark: e The dimensions and proportions of this mark must correspond to the Directive. All parts of the separate technical unit, other than the mounts and the exhaust pipe shall be legibly and durably labelled with the following information:- EC Type Approval number. In addition, they may also carry the following information: a. Manufacturer's factory identification or trade mark and/or b. Type of silencer. As an alternative to using a plate for the above information, the information may be embossed on the silencer housing. 2. Mounting instructions shall be supplied with each unit, giving details of any limitations in the use of the silencer. 3. The silencer should be mounted in accordance with the mounting instructions. 4. The attached technical report, with any of its attachments, forms part of this Type Approval certificate. 5. Each individual product from series production shall be to the measurements specified in the attached drawings, and shall be manufactured only from the materials specified in the Approval documents. 6. Changes in the product are permitted only with the explicit permission of NSAI. Breaches of this requirement will lead to a withdrawal of the Type Approval, and in addition may be subject to criminal prosecution. 7. This Type Approval will expire when it is surrendered by the holder, or withdrawn by NSAI, or when the approved type of product no longer conforms to legal requirements. The recall of the Type Approval can be issued by NSAI when the conditions required for the issuing or continuation of the Type Approval are no longer current, or when the Approval holder is in breach of the duties attached to the Type Approval, or when it is established that the approved type no longer meets the requirements of traffic safety. 8. NSAI may at any time check the correct performance of the duties imposed by the grant of this Type Approval, and in order to do so, may make tests, or have tests made. 9. Changes in the company name, address or manufacturing site, as well as in any of the sales or other agents specified in the issuing of the approval must immediately be notified to the NSAI. 10. The duties imposed by the issuing of this certificate are not transferable. The legal protection of third parties is not affected by this certificate. 11. When the manufacture or sale of the vehicle, system, component or separate technical unit has not been started within one year of the date of issue of this certificate, then NSAI is to be informed. This requirement also applies when the manufacture or sale has been halted for more than one year, or when it ought to have been halted for more than one year.the initial commencement of manufacture or sale, or the resumption of manufacture or sale, shall then be notified to NSAI within one month of commencement or resumption. B: Legal Options Any objection to the requirements set out in this certificate shall be made within one month of the date of issue. The objection shall be made, in writing, to NSAI in Dublin E Page 2 of 2

6 Test report no. : Manufacturer: 11/ "_/' FIK1 page 1/4 Test Report no. 11/ according to the Directive of the European Parliament and of the Council relating to silencers as a separate technical unit (replacement silencer) 70/157/EEC of as last amended by 2007/34/EC of General Information 0.1. Make: Name and address of manufacturer: 0.5. No. of information document: date: MILLTEK SPORT Belfield Industrial Estate, Ilkeston Derbyshire DE7 8DU United Kingdom / Description of the vehicle the unit is used for: see enclosure 2 FAKT GmbH Gruntenstrafce 3-5 D Heimertingen Technical Service appointed by NSAI Registration Number: *70/157*2007/34*1472*00

7 Test report no. : Manufacturer: 11/ *"J* FiKT page 2/4 2. Description of the test object: 2.1. Kind of replacement silencers: Technical unit consisting of one middle silencer according to drawing no. A1525, oval, 101,6 x 254 x 275 mm long, absorption principle, with one inlet pipe 0 70 mm and one outlet pipe 0 70 mm and one rear silencer according to drawing No. A1538, oval, 136 x 262 x 500 mm, absorption principle, with one inlet pipe 070mm and two tail pipes 063,5mm. The right taile pipe is equipped with an exhaust valve. The serial exhaust valve control is used consistently Composition of the separate technical unit: see enclosure Position and direction of the tail pipes: at the rear of the vehicle, centric, backwards 3. Test report: The tests were carried out in one series of tests A on with following passenger car: 3.1 Vehicle: Manufacturer: Model: Type approval no.: Extension: Vehicle identification no.: Year of manufacture: kilometres: 3.2. Engine: Manufacturer: Marking: Rated maximum engine power: Enigne capacity: Volkswagen AG 2K ACCDLFX1 61*2001/116*0242* 33 VWWZZZ1KZAW Volkswagen AG CDLF CDL*** 199kW at 6000 rprn 1984cm3 FAKT GmbH GruntenstraUe 3-5 D Heimertingen Technical Service appointed by NSAI Registration Number: 88.2

8 Test report no. : Manufacturer: '_?. FIKI page 3/ Transmission: Kind of transmission: 6 gear manual transmission The vehicle was equipped with a completely new replacement silencer system Assembly (positions see enclosure 1) no. 1)2)3)4) 3.4. Measuring of sound level values: Type of sound level meter: Manufacturer of the sound level meter: Bruel & Kjaer Sound level moving vehicle: according to the Council Directive no. 70/157/EEC at it's session 2007/34/EC (testing method A) Sound level stationary vehicle: according to the Council Directive No. 70/157/EEC at it's session 2007/34/EC 3.5. Measuring of exhaust gas back pressure: Type of the instrument: ALMEMO Manufacturer of the instrument: Ahlborn Testing method: in 2nd gear 3.6. Conditioning of the silencers: by pressure vibrations 3.7. Test results: The results of the tests are attached in the table of enclosure 3. Based on a comparison between the above described technical unit with the original equipment system, they are observed to be acoustically equal Scope of application: The described technical unit (replacement silencers) is suitable for an application at the vehicles mentioned in enclosure 2. FAKT GmbH Technical Service Gruntenstrafce 3-5 appointed by NSAI D Heimertingen Registration Number 88.2

9 Test report no. Manufacturer: 11/ MSAU »* * *i * FIKI page 4/4 4. Enclosures: Enclosure 1 Enclosure 2 Enclosure 3 Composition of the separate technical unit Scope of application Results of tests 5. Summary: The mentioned information document and the in it descriped type of the technical unit corresponds to the specified regulation. There are no technical objections against granting an EC Type Approval. This report includes pages 1-4 and the enclosures 1-3. TEST LABORATORIUM FAKT-GMBH Heimertingen, f\e Dipl.-lng. (FH) Fackler The Expert TECHNICAL SERVICE NSAI Certified FAKT GmbH Gruntenstrafie 3-5 D Heimertingen Technical Service appointed by NSAI Registration Number: *70/157*2007/34*1472*00

10 ENCLOSURE 1 Test report no. Manufacturer: 11/ » " *» FlKT Composition of the separate technical unit No. Composition of the separate technical unit (Dimensions in mm) Dimensions of the part in mm or original part / replacement part Part number or homologation number D Front pipe incl. catalytic converter original part 2) Front silencer original part 3) Middle silencer inlet pipe 0 70 outlet pipe 0 70 oval, 101,6x254x275 e ) Rear silencer inlet pipe 0 70 tail pipes 0 63,5 oval, 136x262x500 e The right taile pipe is equipped with an exhaust valve. The serial exhaust valve control is used consistently (notice fitting instruction) FAKT GmbH Gruntenstrafie 3-5 D Heimertingen Technical Service appointed by NSAI Registration Number: 88.2

11 ENCLOSURE 2 Test report no. Manufacturer: 11/ FIK1 Scope of application No. of vehicl e 1 Manufacturer Volkswagen AG Make VW Commercial description 1.2. Golf R Type and type approval no. Engine code and type of combustion Working principle no. addendum to EC Type approval certificate K CDLF four (e1*...*0242*..) (positive ignition) stroke Cylinder capacity in cm Engine power in kw/rpm /6000 Assembly of the exhaust system (see enclosure 1) 1)2)3)4) FAKT GmbH GruntenstraRe 3-5 D Heimertingen Technical Service appointed by NSAI Registration Number: 88.2

12 ENCLOSURE 3 Test report no. Manufacturer: 11/ Mil * *» Test results No. of vehicle Number of gear ratios/ automatic Final drive Gear ratios employed EC/ECEhomologation No. concerning sound level Sound levels according to Council Directive 2007/34/EC in db(a ) moving vehicle replacement measured vehicle km/h limit original type value*) measured approval No. addendum to EC Type approval certificate replacement measured stationary vehicle original measured vehicle type approval rpm Variation in back pressure / ,235 - E1*R51-02* 10806* A: *) Limit value of directive which was valid by vehicle type homologation FAKT GmbH Gruntenstrafte 3-5 D Heimertingen Technical Service appointed by NSAI Registration Number: 88.2

13 Information document No. /00 relating to EC type-approval as separate technical unit of exhaust systems for motor vehicles (directive 70/157/EEC, as last amended by directive 2007/34/EC) page 1 of General Make : Name and address of manufacturer: Position of the EC approval mark on the components: MILLTEK SPORT Belfield Industrial Estate, Ilkeston Derbyshire DE7 8DU United Kingdom at the bottom side of the silencer 0.8. Address of assembly plant: see Description of the vehicles for which the device is intended: Make: Type and general commercial description see enclosure 2 of the test report see enclosure 2 of the test report Means of identification of type, if marked on the vehicle: Fahrzeugklasse: see enclosure 2 of the test report M EC type-approval number with regard to sound level: see enclosure 3 of the test report 1.6. All the information mentioned in items 1.1. to 1.5. of the type-approval certificate concerning the vehicle (Annex 1 appendix 2 to this directive): see enclosure of the test report e24*70/157* * 1472*00

14 Information document No. /00 relating to EC type-approval as separate technical unit of exhaust systems for motor vehicles (directive 70/157/EEC, as last amended by directive 2007/34/EC) 2. Description of the device page 2 of A description of the replacement exhaust system indicating the relative position of each system component, together with mounting instructions: see item 2 of test report and enclosures of this information document 2.2. Detailed drawings of each component so that they can be easily located and reference to the materials used. These drawings must indicate the place provided for the compulsory affixing of the EC type-approval mark: see enclosures of this information document Enclosures: drawing no. date Drawing complete exhaust system T Drawing middle silencer A Drawing rear silencer A Fitting instruction photo date: e24*70/157*2007/34* 1472*00

15 DRAWING No, T0023 REV HATE 04/03/2011 REVISION DETAILS SYSTEM BRAVING PRODUCED DM CAB SIGN UJM»cr ).J MSAU5Q1 070,D INLET PIPEWORK 070,0 DUTLET PIPEWORK 070,0 INLET PIPEVDRK 063,5 OUTLET PIPEVDRK ID TAG D.N UNDER SIDE SILENCER DRAWING A1538 SILENCER DRAWING A IE TAG DN UNDER SIDE This drawing is the property of MlUtek Sport Ltd nay only be used with permission, BELFIELB INDUSTRIAL ESTATE ILKESTDN, DERBYSHIRE, DE7 8DU TEU-CU5 85C8690 FAXi-Oit5 94^0366 MILLTEK PART r-r BftTCH N" H«*E JN ENR.W1J ALL DIKENS1DNS IN KM U. D, S, 40,0- GENERAL EXHAUST ARRANGEMENT >SED DNi- VW GDLF R (27C PS 4 MOTION) TDLERANCES gp f-kji_ +n 4 ' O.Qi- ±025 0,00:- ±Q,i SCALE 1 I 1 THIRD ANGLE BRAWN IJK BATE W03/H BRAVING No. T0023