P o o L e n c L o s u r e s nova & classic Assembly manual
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1 P o o L e n c l o s u r e s Nova & Classic Assembly manual
2 Box disassembly Model Outside dimensions weight Model Width Height Depth kg M PC M M M SAN M M PC SAN Model Outside dimensions weight Model Width Height Depth kg A A A4/ A A A A4/ A
3 part list 1 4,8 x 50 pen head torx screw 2 4,8 x 30 pen head 3 Pop rivet 4 torx screw (gray or white) 12mm 4,8 x 60 flat head torx screw 5 6x60 pen head 6 Anchor 7 torx screw Interior handle a b c d 8 Handle 9 Receiver profile cap 10 (including arrest) L - R Receiver profile cap L - R c a b d 11 Receiver profile cap 12 Keys 13 Latch sleeve 14 Rail joiner / rail buffer (on rubber side) L - R a b a b 15 Sliding door lock + plug 16 Front wall fixing nut 17 Plastic plug 18 (Gray or white) Sliding door buffer / screw a b a b a b 19 A5 Sliding door frame rubber seal 20 Rubber seal between 21 Sliding door bottom rubber 22 segments A5 M5 Outside rubber (double)* or or A3 A4 A4/5 A3 A4 A4/5 *With SAN plates T1 T2 T3 T4 T5 4.1 mm 7 mm TRX 3
4 1 Box disassembly
5 1 Box disassembly Recommended tools (not included) 5
6 part list BY enclosure types Nr. List of items for M3 enclosures Item Item name Pcs number Chapter 1a Rail S2/ b Rail S3/ a Front wall 1 8 2b Front wall 1 8 2a 1a 2c Front wall End wall 1 8 2b 2c 1b 4 1. segment segment segment 1 4 List of items for M4 enclosures Nr. Item name Item number Pcs Chapter 1a Rail S1/ b Rail S2/ c Rail S1/ d Rail S3/ a+1c 2a Front wall 1 8 2a 2b 2c 1b+1d 2b Front wall 1 8 2c Front wall End wall segment segment segment segment Nr. List of items for M5 enclosures Item Item name Pcs number Chapter 1a Rail S1/ b Rail S4/ c Rail S1/ d Rail S4/ a 2b 2c 1a+1c 1b+1d 2a Front wall 1 8 2b Front wall 1 8 2c Front wall End wall segment segment segment segment segment 1 4 6
7 part list BY enclosure types Nr. List of items for A3 enclosures Item Item name Pcs number Chapter 1a Rail S2/ b Rail S3/ Front wall End wall 1 8 1a + 1c 4 1. segment segment b + 1d 6 3. segment Side mounted sliding door 1 5 List of items for A4 enclosures Nr. Item name Item number Pcs Chapter 1a Rail S1/ b Rail S2/ c Rail S1/ d Rail S3/ a + 1c 2 Front wall b + 1d 3 End wall segment segment segment segment Side mounted sliding door Nr. List of items for a4/5, A5 enclosures Item Item name Pcs Chapter number 1a Rail S1/ b Rail S4/ c Rail S1/ a + 1c 1d Rail S4/ Front wall b + 1d 3 End wall segment segment segment segment segment Side mounted sliding door 1 5 7
8 2 rail assembly rail placement 1 S2/3 Item Nr. Item name Pcs Notes S2/3 Rail mm S3/3 Rail mm 5 Flat head Screw 60 6x60 6 Anchor 60 14a Rail joiner b S3/ Suggested spots for holes on the rail (depending on the ground surface) S/3 S/3 8
9 2 rail assembly rail placement 1 S1/3 S1/ Item Nr. Item name Pcs Notes S1/3 Rail mm S1/1 Rail mm S2/3 Rail mm S2/1 Rail mm 5 Flat head Screw 108 6x60 6 Anchor a Rail joiner S2/3 1b S2/ Suggested spots for holes on the rail (depending on the ground surface) S/3 S/1 S/1 S/3 9
10 2 rail assembly rail placement 1 S1/3 S1/1 Item Nr. Item name Pcs Notes S1/3 Rail mm S1/1 Rail mm S4/3 Rail mm S4/1 Rail mm 5 Flat head Screw 184 6x60 6 Anchor a Rail joiner S4/3 1b S4/ Suggested spots for holes on the rail (depending on the ground surface) 302 S/3 S/1 S/1 S/1 S/1 S/3 10
11 2 rail assembly rail placement 1 S1/3 S1/ b S4/3 S4/ Item Nr. Item name Pcs Notes S1/3 Rail mm S1/1 Rail mm S4/3 Rail mm S4/1 Rail mm 5 Flat head Screw 184 6x60 6 Anchor a Rail joiner Suggested spots for holes on the rail (depending on the ground surface) S/1 S/1 S/ S/3 S/1 S/1 11
12 installation process 2 rail assembly first segment assembly intermediate segment assembly sliding door assembly sliding door rubber seal installation (next to the SAN plate) segment rubber seal installation mounting segments onto rails / end wall installation Sliding door installation Final assembly
13 2 rail assembly a Hammer drill Hammer Measuring tape Cordless screw driver Cordless drill 13
14 2 rail assembly mm 7 mm 6 mm 10 mm 14
15 2 rail assembly mm 10 mm mm
16 2 rail assembly TRX TRX TRX 16
17 3 first segment assembly B3 1-U GS GS 1 1-B1 2 1-B2 Z 6 4a 1-H1 G 4b 1-HS Item nr. Item name Pcs Pcs Pcs Pcs Notes 1-B1 1. arch B2 2. arch B3 3. arch H Receiver profile HS Receiver profile with rail U SAN plate / PC plate Z Linking hollow section G Linking profile GS Linking profile with rail Flat head torx screw ,8 x 60 1 Pen head torx screw ,8 x 50 2 Pen head torx screw ,8 x 30 3 Rivet Receiver profile cap (including arrest) (L -R) right + 1 left 10 Receiver profile cap (L -R) right + 1 left 22 Outside rubber (double)* Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 17
18 3 first segment assembly 1-B2 1-B3 G G 1-U U 1-B1 Z 1-H1 Gy1 Gy2 1-H2 Item nr. Item name Pcs Pcs Pcs Notes 1-B1 1. arch B2 2. arch B3 3. arch H1 Receiver profile - right H2 Receiver profile - left U SAN plate / PC plate Z Linking hollow section G Linking profile Flat head torx screw ,8 x 60 1 Pen head torx screw ,8 x 50 2 Pen head torx screw ,8 x 30 3 Rivet Receiver profile cap (including arrest) (L -R) right + 1 left 10 Receiver profile cap (L -R) right + 1 left 22 Outside rubber (double)* Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 18
19 3 first segment assembly B3 1-B TRX * 1-HS = at the sliding door 1-H1 / 1-HS* U 19
20 3 first segment assembly *M5 ** a3, A4, a4/5, a G* / GS** Outside view B2 1-U TRX
21 3 first segment assembly U G* *A3, A4, A4/5, A5, M B
22 3 first segment assembly H1/1-HS*/1-H2** 3.22 * A3, A4, A4/5, A5 at the sliding door **M3, m4, m TRX TRX TRX 22
23 3 first segment assembly T2 4.1 mm TRX 4.1 mm TRX 2 TRX TRX
24 3 first segment assembly Z
25 4 intermediate segment assembly B2 B2 B3 B3 G** G U**/U1 U1 B1 B1 U2 U**/U2 H1 Gy1 ** = A5, M5 Z Z H2 Gy2 Item nr. Item name Pcs Pcs Pcs Pcs Notes x*-b1 1. arch x*-b2 2. arch x*-b3 3. arch H1 Receiver profile - right left H2 Receiver profile - left right x*-u SAN plate / PC plate x*-u1 SAN plate / PC plate x*-u2 SAN plate / PC plate Z Linking hollow section G Linking profile Flat head torx screw ,8 x 60 1 Pen head torx screw ,8 x 50 2 Pen head torx screw ,8 x 30 3 Rivet Receiver profile cap (including arrest) left + 1 right 11 Receiver profile cap (on rubber side) left + 1 right 22 Outside rubber (double)*** *x = number of segment (eg.: 2-B1 the first arch of the second segment) *** with SAN plates Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 25
26 4 intermediate segment assembly 4.1 mm 4.2 x-b h1 1 4 TRX x-u**/x-u1 ** = A5, M5 26
27 4 intermediate segment assembly 4.7 x-b TRX 4.9 x-u**/x-u2 4.1 mm x-b1 **A5, m TRX 1 27
28 4 intermediate segment assembly 4.13 x-h TRX 1 TRX z 28
29 4 intermediate segment assembly 4.19 Repeat steps (see at page 21-22) 29
30 5 sliding door assembly 4 A-Z Z 1a H A-H 5 A-U B1 2 A-B 3 A-B B2 A-HM 1b Item nr. Item name Pcs Pcs Pcs Pcs Notes A-B 1. arch A-B 2. arch A-H Receiver profile A-HM Receiver profile marked A-U SAN plate / PC plate A-Z Linking hollow section Pen head torx screw Pop Rivet a Sliding door lock b Sliding door plug Plastic plug Sliding door bottom rubber Outside rubber (double)* *With SAN plates Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 30
31 5 sliding door assembly a-hm 1 1 TRX A-U A-b * 1 A-H 21 TRX *A3, A4, A4/5 31
32 5 sliding door assembly 5.7* 5.8 *A3, A4, A4/5 TRX TRX A-Z a 32
33 5 sliding door assembly Outside view b
34 6 sliding door rubber seal installation (next to the SAN plate)
35 6 sliding door rubber seal installation (next to the SAN plate)
36 6 sliding door rubber seal installation (next to the SAN plate)
37 7 segment rubber seal installation
38 7 segment rubber seal installation
39 7 segment rubber seal installation
40 8 mounting segments onto rails
41 8 mounting segments onto rails end wall installation - last segment
42 8 end wall installation - last segment end wall installation - FIRST segment a 16b 42
43 8 end wall installation - FIRST segment
44 9 Sliding door installation with A3 - A4 - A4/5 models 44
45 9 Sliding door installation with A5 models 45
46 9 Sliding door installation a 4.1 mm d TRX 8b 8c 46
47 9 Sliding door installation min 300 mm 18a b 7b 7c 7d TRX TRX 47
48 9 Sliding door installation a min 500 mm mm TRX 18b 12b 48 rail assembly
49 10 11 Final assembly Item nr. Item name Pcs Pcs Pcs Notes 20 Rubber seal Receiver profile end cap - rubber side b Rail buffer Latch sleeve Item nr. Item name Pcs Pcs Pcs Pcs Notes 20 Rubber seal 9, Receiver profile end cap - rubber side b Rail buffer a Rail joiner Latch sleeve Cordless drill Hammer drill Rivet gun Rubber hammer Scissors Spirit level 49
50 10 inter-segment rubber seal installation mm 10 mm
51 10 inter-segment rubber seal installation
52 11 final assembly arrest system installation latch adjustment b mm
53 11 final assembly arrest system installation latch adjustment mm mm mm 7 mm 4.1 mm 53
54 11 final assembly arrest system installation latch adjustment
55 11 final assembly arrest system installation latch adjustment * 11.20* 11.21* 11.22* 13 6 mm 14 mm *a4, A4/5, a5, a6, M3, m4, m5 55
56 11 final assembly arrest system installation latch adjustment mm 14 mm
57 11 final assembly arrest system installation latch adjustment b 57
58 Notes 58
59 Notes 59
60
P o o L e n c L o s u r e s nova & classic Assembly manual
P o o L e n c l o s u r e s Nova & Classic Assembly manual Box disassembly Model Outside dimensions weight Model Width Height Depth kg M3 4900 1350 410 240 PC M4 6300 1600 420 415 M5 6500 2000 530 685
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