NOVA COMFORT & STELLA COMFORT. Assembly manual. Rev

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1 P O O L E N C L O S U R E S NOVA COMFORT & STELLA COMFORT Assembly manual Rev

2 BOX DISASSEMBLY Model Outside dimensions Weight Name Type Glazing Width Height Depth kg Nova Comfort 3x6 A Nova Comfort 3x7,5 A3/ Nova Comfort 3,5x7 A4S Nova Comfort 3,5x8,5 A4L TH* Nova Comfort 4x8 A Nova Comfort 4x10 A4/ Nova Comfort 5x10 A Nova Comfort 3x6 A Nova Comfort 3x7,5 A3/ Nova Comfort 3,5x7 A4S Nova Comfort 3,5x8,5 A4L CL** Nova Comfort 4x8 A Nova Comfort 4x10 A4/ Nova Comfort 5x10 A Model Outside dimensions Weight Name Type Glazing Width Height Depth kg Stella Comfort 3x6 M Stella Comfort 4x8 M TH* Stella Comfort 4x10 M4/ Stella Comfort 5x10 M Stella Comfort 3x6 M Stella Comfort 4x8 M CL** Stella Comfort 4x10 M4/ Stella Comfort 5x10 M *TH: PC Thermo = double walled polycarbonate sheet **CL: PC Clear = solid, transparent polycarbonate sheet 2

3 BOX DISASSEMBLY

4 PART LIST Part list No. Name Type 1 4,8x50 pen head TRX screw a Wedge + 4,2x10 pen head TRX screw b TRX screw Pop rivet 12 mm a Square lock b flat nut c plug x60 pen head TRX screw Anchor a Interior handle b 4,8x25 pen head TRX screw c Washer d Screw cap a Handle b Washer c 4,8x50 pen head TRX screw d Screw cap Receiver profile cap L/R 71340/41 10a Hidden arrest L/R 71376/77 10b M6 nut c Washer d M6x8 pen head screw e M6x35 pen head screw f Lock pin Receiver profile cap (on rubber side) L/R 71338/39 12a Rocker Lever b M6x35 pen head screw c M6 nut d Sleeve Latch Sleeve a Rail join comfort b Rail buffer comfort L/R 71347/48 14 c Buffer comfort d 6x60 pen head TRX screw e Anchor 6x Sliding door lock b Sliding door key Front wall fixing nut b Front wall fixing nut lock Sliding door buffer b Screw c Plug anodized Buffer plate L/R 71358/ b Screw Sliding door frame rubber seal L/R 71322/62 20 Rubber seal between segments L/R 71322/34 21 Sliding door bottom rubber Outside rubber (double)* 71323

5 PART LIST 1 4,8x50 pen head TRX screw 2 Wedge + 4,2x10 pen head 3 Pop rivet TRX screw 12 mm 4 a Square lock + flat nut + plug a b c b 5 6x60 pen head 6 Anchor 7 TRX screw 4,8x25 pen head TRX screw Interior handle Washer Screw cap a b c d 8 Handle 9 Receiver profile cap 10 L-R b c 4,8x50 pen head TRX screw 11 Receiver profile cap 12 Rocker lever 13 Latch sleeve 14 Rail joiner + rail end cap L-R + buffer (on rubber side) L-R 15 a b Washer Sliding door lock + key a b 16 d Screw cap M6 nut M6x35 pen head screw c d Front wall fixing nut Sleeve d e M6 nut 17 Sliding door buffer + plastic plug + screw 18 a c Washer M6x8 pen head screw M6x35 pen head screw b a Hidden arrest L-R c a a Lock pin f 6x60 pen head TRX screw Anchor Buffer plate L-R + screw a c a b c 4,8x22 flat head b b M6x20 pen head 19 A5 Sliding door frame rubber seal 20 Rubber seal between 21 Sliding door bottom rubber 22 segments A5 M5 Outside rubber (double)* or or A3 A3/4 A4S A4L A4 A4/5 A3 A3/4 A4S A4L A4 A4/5 A3 A3/4 A4S A4L A4 A4/5 *With PC Clear plates T1 T2 T3 T4 T5 T6 T7 T8 T9 4.1 mm 3.5 mm 7 mm TRX 25 TRX 20 5

6 1 BOX DISASSEMBLY

7 1 BOX DISASSEMBLY Recommended tools (not included) 7

8 PART LIST BY ENCLOSURE TYPES Nr. LIST OF ITEMS FOR M3 ENCLOSURES Item Item name Pcs number Chapter 1a Rail S3/ b Rail S4/ a Front wall 1 8 2b Front wall 1 8 2a 1a 2c Front wall End wall 1 8 2b 2c 1b 4 1. segment segment segment 1 4 2a 2b 4 2c a+1c 1b+1d LIST OF ITEMS FOR M4 ENCLOSURES Nr. Item name Item nr. Pcs Chapter 1a Rail S1/ b Rail S3/ c Rail S1/2s 2 2 1d Rail S3/2s 2 2 2a Front wall 1 8 2b Front wall 1 8 2c Front wall End wall segment segment segment segment Nr. LIST OF ITEMS FOR M4/5, M5 ENCLOSURES Item Item name Pcs Chapter number 1a Rail S1/ b Rail S7/ c Rail S1/2s 4 2 1d Rail S7/2s 4 2 2a 2b 2c 1a+1c 1b+1d 2a Front wall 1 8 2b Front wall 1 8 2c Front wall End wall segment segment segment segment segment 1 4 8

9 PART LIST BY ENCLOSURE TYPES Nr. LIST OF ITEMS FOR A3 ENCLOSURES Item Item name Pcs number Chapter 1a Rail S3/ b Rail S4/ Front wall End wall 1 8 1a + 1c 4 1. segment segment b + 1d 6 3. segment Side mounted sliding door 1 6 LIST OF ITEMS FOR A3/4, A4S, A4L, A4 ENCLOSURES Nr. Item name Item number A3/4 Item number A4S Item number A4L Item number A4 1a Rail S1/2 S1/2 S1/2 S1/ b Rail S5/2 S6/2 S2/2 S3/2 4 2 Pcs Chp. 1c Rail S1/2s S1/2s S1/2s S1/2s 2 2 1a + 1c 1d Rail S5/2s S6/2s S2/2s S3/2s Front wall b + 1d 3 End wall segment segment segment segment Sliding door Nr. LIST OF ITEMS FOR A4/5, A5 ENCLOSURES Item Item name Pcs Chapter number 1a Rail S1/ b Rail S7/ c Rail S1/2s 4 2 1a + 1c 1d Rail S7/2s Front wall b + 1d 3 End wall segment segment segment segment segment Side mounted sliding door 1 6 9

10 2 RAIL ASSEMBLY A3 M3 Rail placement S3/ Item Nr. Item name Pcs Notes S3/3 Rail mm S4/3 Rail mm 5 Pen head screw 36 6x60 6 Anchor 36 14a Rail joiner S4/ Suggested spots for holes on the rail (depending on the ground surface) S/3 S/3 10

11 2 RAIL ASSEMBLY A3/4 S1/2 S1/2s Item Nr. Item name Pcs Notes S1/2 Rail mm S1/2s Rail mm S5/2 Rail mm S5/2s Rail mm 5 Pen head Screw 60 6x60 6 Anchor 60 14a Rail joiner S5/2 S5/2s Suggested spots for holes on the rail (depending on the ground surface) S/2 256 S/2s S/2s S/

12 2 RAIL ASSEMBLY A4S rail placement S1/2 S1/2s Item Nr. Item name Pcs Notes S1/2 Rail mm S1/2s Rail mm S6/2 Rail mm S6/2s Rail mm 5 Pen head Screw 60 6x60 6 Anchor 60 14a Rail joiner S6/2 S6/2s Suggested spots for holes on the rail (depending on the ground surface) S/2s S/ S/2 S/2s 12

13 2 RAIL ASSEMBLY A4L rail placement S1/2 S1/2s Item Nr. Item name Pcs Notes S1/2 Rail mm S1/2s Rail mm S2/2 Rail mm S2/2s Rail mm 5 Pen head Screw 72 6x60 6 Anchor 72 14a Rail joiner S2/2 S2/2s Suggested spots for holes on the rail (depending on the ground surface) S/2s S/ S/2 S/2s 13

14 2 RAIL ASSEMBLY A4 M4 Rail placement S1/2 S1/2s Item Nr. Item name Pcs Notes S1/2 Rail mm S1/2s Rail mm S3/2 Rail mm S3/2s Rail mm 5 Pen head screw 66 6x60 6 Anchor 66 14a Rail joiner S3/2 S3/2s Suggested spots for holes on the rail (depending on the ground surface) S/2 S/2s S/2s S/2 14

15 2 RAIL ASSEMBLY A4/5 M4/5 Rail placement S1/3 S1/2s Item Nr. Item name Pcs Notes S1/3 Rail mm S1/2s Rail mm S7/3 Rail mm S7/2s Rail mm 5 Pen head screw 104 6x60 6 Anchor a Rail joiner S7/3 S7/2s Suggested spots for holes on the rail (depending on the ground surface) S/3 325 S/2s S/2s S/

16 2 RAIL ASSEMBLY A5 M5 Rail placement S1/3 S1/2s Item Nr. Item name Pcs Notes S1/3 Rail mm S1/2s Rail mm S7/3 Rail mm S7/2s Rail mm 5 Pen head screw 104 6x60 6 Anchor a Rail joiner S7/3 S7/2s Suggested spots for holes on the rail (depending on the ground surface) S/3 325 S/2s S/2s S/3 16

17 2 RAIL ASSEMBLY a Hammer drill Hammer Measuring tape Cordless screw driver Cordless drill 17

18 2 RAIL ASSEMBLY mm 7 mm 6 mm 10 mm 18

19 2 RAIL ASSEMBLY mm 6 mm mm

20 2 RAIL ASSEMBLY TRX TRX TRX 20

21 3 FIRST SEGMENT ASSEMBLY B3 1-U GS GS 1 1-B1 2 1-B2 Z 6 4a 1-H1 G 4b 1-HS Item nr. Item name Pcs Pcs Notes 1-B1 1. arch B2 2. arch B3 3. arch H Receiver profile HS Receiver profile with rail U PC Clear plate / PC Thermo plate 3 3 Z Linking hollow section 6 9 G Linking profile 1 1 GS Linking profile with rail Pen head torx screw ,8 x 50 4 Square lock Receiver profile cap (L -R) right + 1 left 10 Hidden arrest right + 1 left 18 Buffer plate right + 1 left 22 Outside rubber (double)* * with PC Clear plate Cordless drill Window spray Cordless screw driver Rivet gun A3/4 A3 A4L A4S Rubber hammer A4/5 A4 Scissors A5 21

22 3 FIRST SEGMENT ASSEMBLY M3 M4 M4/5 M5 1-B2 1-B3 G G 1-U U 1-B1 Z 1-H1 Gy1 Gy2 1-H2 M3 M4 M4/5 M5 Item nr. Item name Pcs Pcs Pcs Notes 1-B1 1. arch B2 2. arch B3 3. arch H1 Receiver profile - right H2 Receiver profile - left U PC Clear plate / PC Thermo plate Z Linking hollow section G Linking profile Pen head torx screw ,8 x 50 4 Square lock Hidden arrest right + 1 left 9 Receiver profile cap (L -R) right + 1 left 18 Buffer plate right + 1 left 22 Outside rubber (double)* *with PC Clear plate Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 22

23 3 FIRST SEGMENT ASSEMBLY B3 1-B TRX * 1-HS = at the sliding door 1-H1 / 1-HS* U 23

24 3 FIRST SEGMENT ASSEMBLY *M5 ** A3, A3/4, A4S, A4L, A4, A4/5, A G* / GS** Outside view B2 1-U TRX

25 3 FIRST SEGMENT ASSEMBLY U G* *A3, A3/4, A4S, A4L, A4, A4/5, A5, M B

26 3 FIRST SEGMENT ASSEMBLY H1/1-HS*/1-H2** 3.22 * A3, A3/4, A4S, A4L, A4, A4/5, A5 at the sliding door **M3, M4, M4/5 M TRX TRX TRX 26

27 3 FIRST SEGMENT ASSEMBLY Optional: By removing the screw and the spring on the key lock side, the pin will arrest automatically at the right position when closing the segment. The opposite side should be arrested manually when closing the segment B H1/*1-H2** e/10c 27

28 3 FIRST SEGMENT ASSEMBLY b d

29 3 FIRST SEGMENT ASSEMBLY B3 1-H1/1-HS*/1-H2** 10 4a b T9 * A3, A3/4, A4S, A4L, A4, A4/5, A5 at the sliding door **M3, M4, M4/5 M5 29

30 3 FIRST SEGMENT ASSEMBLY f d c 30

31 4 INTERMEDIATE SEGMENT ASSEMBLY B2 B2 B3 B3 G** G X*-U2 U1 X*-U1 U2 B1 B1 H2 Gy1 ** = A5, M5 Z Z H1 Gy2 A4L A4 A3/4 A4S A4/5 A5 M3 A3 M4 M4/5 M5 Item nr. Item name Pcs Pcs Pcs Notes x*-b1 1. arch x*-b2 2. arch x*-b3 3. arch H1 Receiver profile - right left H2 Receiver profile - left right X*-U1 PC Clear plate / PC Thermo plate X*-U2 PC Clear plate / PC Thermo plate Z Linking hollow section G Linking profile Pen head torx screw ,8 x Rocker lever Buffer plate left + 1 right 9 Receiver profile cap left + 1 right 11 Receiver profile cap left + 1 right 22 Outside rubber (double)*** *** with PC Clear plate Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 31

32 4 INTERMEDIATE SEGMENT ASSEMBLY X**-B H2 1 1 TRX X**-U2 **X = number of segment 32

33 4 INTERMEDIATE SEGMENT ASSEMBLY 4.7 X**-B TRX 4.9 X**-U X**-B1 **X = number of segment TRX 1 33

34 4 INTERMEDIATE SEGMENT ASSEMBLY 4.13 X**-H TRX 1 TRX Z 34

35 4 INTERMEDIATE SEGMENT ASSEMBLY

36 4 INTERMEDIATE SEGMENT ASSEMBLY d 12a b 12c 36

37 4 INTERMEDIATE SEGMENT ASSEMBLY

38 4 INTERMEDIATE SEGMENT ASSEMBLY Repeat steps (see at page 30-36) 9 38

39 5 SEGMENT RUBBER SEAL INSTALLATION

40 5 SEGMENT RUBBER SEAL INSTALLATION

41 5 SEGMENT RUBBER SEAL INSTALLATION

42 6 SLIDING DOOR ASSEMBLY 4 ZZ 1a H A-H 5 1-U B1 2 A-B 3 A-B B2 A-HM 1b A3/4 A4L A4/5 A3 A4S A4 A5 Item nr. Item name Pcs Pcs Notes A-B 1. arch 1 1 A-B 2. arch 1 1 A-H Receiver profile 1 1 A-HM Receiver profile marked U PC Clear plate / PC Thermo plate 1 1 Z Linking hollow section Pen head torx screw a Sliding door lock Plastic plug Sliding door bottom rubber 1-22 Outside rubber (double)* *With PC Clear plate Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 42

43 6 SLIDING DOOR ASSEMBLY A-HM A-B 1 1 TRX U A-B * 1 A-H 21 TRX *A3, A4, A4/5 43

44 6 SLIDING DOOR ASSEMBLY 6.7* 6.8 *A3, A4, A4/5 TRX TRX Z a TRX 44

45 6 SLIDING DOOR ASSEMBLY Outside view

46 6 SLIDING DOOR RUBBER SEAL INSTALLATION (NEXT TO THE PC CLEAR PLATE)

47 6 SLIDING DOOR RUBBER SEAL INSTALLATION (NEXT TO THE PC CLEAR PLATE)

48 6 SLIDING DOOR RUBBER SEAL INSTALLATION (NEXT TO THE PC CLEAR PLATE)

49 7 MOUNTING SEGMENTS ONTO RAILS

50 8 END WALL INSTALLATION - LAST SEGMENT A END WALL INSTALLATION - FIRST SEGMENT a 16b 50

51 8 END WALL INSTALLATION - FIRST SEGMENT M

52 9 SLIDING DOOR INSTALLATION A3 A3/4 A4S A4L A4 A4/ with A3 - A3/4 - A4S - A4L - A4 - A4/5 models 52

53 9 SLIDING DOOR INSTALLATION A with A5 models 53

54 9 SLIDING DOOR INSTALLATION a 4.1 mm d TRX 8b 8c 54

55 9 SLIDING DOOR INSTALLATION min 300 mm 17a b 7b 7c 7d TRX 25 TRX 25 55

56 9 SLIDING DOOR INSTALLATION a min 500 mm mm TRX 25 17b 15c 56 RAIL ASSEMBLY

57 10 FINAL ASSEMBLY M3 M4 M4/5 M5 Item nr. Item name Pcs Pcs Pcs Pcs Notes 14c Buffer a Rail joiner b End cap left + 1 right 13 Latch sleeve A4 A3 A3/4 A4S A4L A4/5 A5 Item nr. Item name Pcs Pcs Pcs Pcs Pcs Pcs Notes 14c Buffer a Rail joiner b End cap left + 1 right 13 Latch sleeve Cordless drill Hammer drill Rivet gun Rubber hammer Scissors Spirit level 57

58 10 FINAL ASSEMBLY c c a 18b 58

59 10 FINAL ASSEMBLY b Ábra szegmens beállítás 2a 2b

60 10 FINAL ASSEMBLY

61 10 FINAL ASSEMBLY * 10.25* * NOT FOR A3, A3/4. 61

62 10 FINAL ASSEMBLY 10.26* 10.27* 13 6 mm 14 mm 10.28** 10.29** 10.30** 10.31** 6 mm 14 mm * FLAT MODELS (A) = FRONT AND BACK WALL STANDARD MODELS (M) = ONLY BACK WALL **STANDARD MODELS (M) = ONLY FRONT WALL 62

63 10 FINAL ASSEMBLY 10.32** 10.33** ** 10.37** 10.38** 15c **STANDARD MODELS (M) = ONLY FRONT WALL 63

64 NOTES 64

65 NOTES 65

66 66

67 67

68

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