MPE 750 Turbo Marine - Closed Loop

Transcription

1 - This spare parts catalogue is valid for the following engine variants: Document No: 00 ETK Revision: 00_I MAR TC- DS V 00.. Date of Issue:.0.00

2 Table of Contents 00 Crankcase 0 Case 0 Front Cover 00 Crank Drive 00 Cylinder Head 0 Valve Cover 0 Rocker Arms 0 Cylinder Head 0 Valves 00 Valve Train 00 Cooling System 0 0 Expansion Tank 0 0 Water Manifold 0 Heat Exchanger 0 Water Pump 0 Turbocharger 00 Turbocharging 0 Turbocharger 0 Intercooler 0 Exhaust Pipe 0 0 Mounting Intercooler 00 Intake Area 0 Intake Manifold 0 Throttle Body 00 Engine Management System 00 Starter, Generator 00 Fuel Unit 0 Lubrication System 0 Oil Tank, Oil Cooler 0 Roll Over Tank 0 0 Dry Sump 0 Turbocharger, Oil Filter, Oil Pump 0 Mounting Oil Tank 0 Engine Mount 00 Special Tools 0 Repair Kits Overview of Revisions Terminology 0

3 Crankcase Welch Plug Tie Rod Tie Rod Sleeve Oil Seal 00 Crankcase 0 Case 0 () 000 Sleeve 0 Plug * Crankcase incl. Pos.,,,, x, x, 00 Welch Plug 0000 Tie Rod 00 Centering Pin 00 Tie Rod Sleeve * Fitting Mx. * Seal xx. Al 00 Washer * Bolt M 00 Bolt Mx Pin 00 Bolt Mx Clamp Plate 00 Spring 000 Oil Pressure Piston 0 Oil Seal 0 ** Oil Pressure Switch * See next page ** See Chapter Engine Management System Page

4 00 Crankcase 0 Case (continuation) Crankcase Type : Water Pump Outlet with a hose. Crankcase Type : Water Pump Outlet with a metal tube. no longer available Crankcase Type : Fitting 00 Mx. Crankcase Type : Fitting 0 Mx (0) Crankcase Type 00 Fitting Mx.x 00 Seal xx. Al 0 Crankcase Type 0 Fitting Mx.x 00 Bolt Mx Bolt Mx0 0. The crankcase can be differentiated according to the outlet of the water pump. Device-dependent parts are: Fitting Mx. Bolt M Water Pump Cover Impeller Turbocharger Bracket Along with a change in crankcase type, these parts must also be exchanged. See Chapter 00 Cooling System 0 Water Pump and Chapter 00 Turbocharging 0 Turbocharger Page

5 Front Cover Generator Cover 00 Crankcase 0 Front Cover 0 00 Front Cover * Conduit 000 Bolt Mx0. 00 Bolt Mx. 000 Clamp 0 Generator Cover 00 Bolt Mx. 000 Bolt Mx. 000 Sleeve * Sensor Crankshaft 0 * Bolt Mx * See Chapter Engine Management System Page

6 00 Crank Drive Pos. : Always replace pistons in pairs. Don t mix pistons with varying part no. order in pairs order in pairs 0 (0) 0 (0) order in pairs Pos. : If mounted distance sleeve (mm) in Stub Shaft 0, it must be remove. 0 Balance Shaft incl. Pos.,, 000 Bearing Shell Balance Shaft 00 Key 00 Gear Balance Shaft 00 Nut M0. 0 Con Rod incl. Pos Piston incl. Pos. 00 Circlip or or or or Con Rod Bearing Red. mm Con Rod Bearing Yellow. mm Con Rod Bearing Blue. mm Con Rod Bearing Green. mm Con Rod Bearing Brown. mm 0 0 x Con-Rod Bolt M0xx 00 Bolt M0xx 0. 0 Washer 00 Flywheel 0 Stub Shaft 00 Crankshaft or or or or Main Bearing Red Main Bearing Yellow Main Bearing Blue Main Bearing Green Main Bearing Brown.0 mm. mm.000 mm.00 mm.00 mm 00 Key Page

7 Valve Cover Valve Cover Seal 00 Cylinder Head 0 Valve Cover 0 (0) (0) * Bolt Mx0 * Washer * Ignition Coil * Sensor Camshaft * Bolt x 0 Engine Badge 0 Clip 0 Clip 00 Bolt Mx 0 00 Washer 0 0 Bracket 0 Valve Cover Black incl. Pos. 0,, 0 0 Valve Cover Seal * See Chapter Engine Management System Page

8 Rocker Arm Rocker Axle Rocker Arm Support 00 Cylinder Head 0 Rocker Arms 00 Nut M0x Washer 00 Rocker Arm Short 00 Rocker Arm Long 000 Bolt Mx Rocker Axle 0 Rocker Arm Support 0 Rocker Arm Support Page

9 Welch Plug Cylinder Head Cylinder Head Gasket 00 Cylinder Head 0 Cylinder Head 0 Quod vide chapter 0 Repair Kits 00 Bolt Mx Bolt Mx0. * Spark Plug RCPYCB 000 Welch Plug 00 Sleeve 0 Cylinder Head incl. Pos.,,, 00 Plug 0 Cylinder Head Gasket 0 Plug 0 Bracket 0 0 Clip * See Chapter Engine Management System Page

10 00 Cylinder Head 0 Valves Exhaust Side Intake Side Valve Adjustment Shim ( parts per bag) Part No Description QTY 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x Shim 0x. 00 Shim 0x.0 00 Shim 0x. 000 Shim 0x Shim 0x.0 00 Shim 0x.0 * Shim 00 Collet Valve 0 Spring Cup 000 Valve Spring 00 Valve Stem Seal 00 Spring Pad 0 Intake Valve 0 Exhaust Valve 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 00 Shim 0x. 000 Shim 0x.0 00 Shim 0x. 00 Shim 0x.0 * See Table Valve Adjustment Shim Page

11 00 Valve Train 0 0 Camshaft 00 Bolt Mx Timing Chain incl. Link 00 Chain Link, Single 000 Camshaft Axle 000 Bolt Mx. 000 Chain Rail 0 Chain Guide 000 Chain Tensioner 00 Seal xx Al 0 00 Plug Page

12 Expansion Tank 00 Cooling System 0 Expansion Tank,, 0 00 Hose Clamp -/ 0 Hose 00 Hose Clamp.-./ 000 Cap 00 Expansion Tank 00 Washer 000 Bolt Mx0. 00 Hose 00 Banjo Bolt Mx. 00 Seal xx. Al 00 Banjo Fitting D0/D M 00 Hose 0 Conduit 0 Cable Tie 00 Hose Clamp -/ 00 Hose 0 00 Hose Connector Page 0

13 Thermostat Water Manifold 00 Cooling System 0 Water Manifold 0 00 Circleclip 0 Fitting 000 Hose Clamp -0/ 00 Hose 00 O-Ring 000 Thermostat 00 O-Ring 000 Bolt Mx0. 0 Water Manifold * Sensor Coolant Temperature 00 Seal 0xx Al 0 00 Fitting * See Chapter Engine Management System Page

14 Heat Exchanger 00 Cooling System 0 Heat Exchanger 0 00 Hose Clamp -0/ * Oil Cooler 00 Hose 000 Hose Clamp -0/ 00 Hose 000 Heat Exchanger 0 Hose 00 Hose 000 Hose Connector 00 Hose 0 00 Hose Clamp 0-0/ * See Chapter Lubrication System Page

15 Water Pump Cover Impeller Water Pump Axle 00 Cooling System 0 Water Pump Bolt Mx0 000 Bolt Mx0. * Water Pump Cover 000 Hose Clamp -0/ 00 Hose 00 Hose Connector 00 Hose 00 Hose Clamp 0-0/ ** Oil Cooler 0 00 Hose Clamp -/ 00 Hose 00 O-Ring * Impeller 0 Sealing Kit 0 Water Pump Axle 00 Intermediate Gear Water Pump * See next page ** See Chapter Lubrication System Page

16 00 Cooling System 0 Water Pump (continuation) For Crankcase Type For Crankcase Type 000 Hose Clamp -0/ 000 Hose 0 Water Pump Cover Type 0 Impeller Type 00 Bolt Mx0 0 Water Tube 0 O-Ring 0 Water Pump Cover Type 000 Impeller Type The water pump cover and the impeller are dependent on the crankcase type. Along with a change in crankcase type, the water pump cover and the impeller must also be exchanged. See Chapter 00 Crankcase 0 Case Page

17 00 Cooling System 0 Turbocharger 000 Bolt Mx. 00 O-Ring 0 Hose incl. Pos. 00 Hose Clamp 0-/ 0 Hose 00 Hose Clamp -/ * Turbocharger * See Chapter Turbocharging Page

18 00 Turbocharging 0 Turbocharger Exhaust Gasket 00 Stud Mx 00 Stud Mx 0 Hose Clamp.x./ 0 Hose 00 Hose Clamp.-0./ * Valve 0 Hose *** Exhaust Manifold 0 * Switch 0/ C * See Chapter Engine Management System ** See next page *** See Chapter Repair Kits 00 Nut M 00 Segment 0 Bolt Mx0 00 Bolt Mx0. ** Turbocharger Bracket ** Bolt *** Turbocharger 00 Seal xx. Al 000 Fitting Airbox 00 Washer 000 Bolt Mx. Page

19 00 Turbocharging 0 Turbocharger (continuation) For Crankcase Type For Crankcase Type 000 Turbocharger Bracket Type 00 Bolt Mx0. 0 Turbocharger Bracket Type 00 Bolt Mx The Turbocharger Bracket is dependent on the crankcase type. Along with a change in crankcase type, the Turbocharger Bracket must also be exchanged. See Chapter 00 Crankcase 0 Case Page

20 Intercooler Catch Rood 00 Turbocharging 0 Intercooler 0 00 Bolt Mx0 00 Washer 00 Plug 00 Seal 0xx Al * Idle Control Valve * Bracket 00 Hose Clamp -/ 0 Hose 0 Cap 000 Gasket 0 Intercooler 0 00 Rubber * See Chapter Engine Management System Page

21 00 Turbocharging 0 Intercooler (continuation) 0 0 * Pop Off Valve 00 Hose Clamp -0/ 00 Hose 0 Hose 00 Hose Clamp -/ 0 Pipe Coupling 0 Hose Clamp 0-0/ 00 Hose 00 Bolt Mx0 000 Hose 00 Banjo Bolt Mx. 00 Seal xx. Al 00 Banjo Fitting D0/D M 0 Connecting Pipe 0 00 Hose Clamp 0-0/ * See Chapter Engine Management System Page

22 Exhaust Pipe 00 Turbocharging 0 Exhaust Pipe 0 Exhaust Gasket 0 Exhaust Pipe incl. Pos.,,, 00 Fitting 00 Seal 0xx Al 000 Bolt Mx0 00 Seal xx. Al 00 Plug Page 0

23 Intercooler Bracket 00 Turbocharging 0 Mounting Intercooler 0 00 Rubber 000 Intercooler Bracket incl. Pos. 000 Bolt Mx0. 00 Clamp 000 Bolt Mx. 00 Bolt M0x Rubber * Bolt Mx0. * Washer * Voltage Regulator * Bracket 0 * Nut M * See Chapter Engine Management System Page

24 00 Intake Area 0 Intake Manifold 0 * Throttle Body 00 Hose Clamp 0-0/ 00 Pipe Coupling 00 O-Ring 00 Intake Manifold 0 Bolt Mx Bolt Mx Bolt Mx. 00 Seal 0xx Al ** Pressure Sensor ** Bolt Mx 0 Nut M 0 Washer 0 Stud Mx Rubber 00 Rubber 000 Intake Manifold Bracket 00 Bolt Mx Fitting * See next page ** See Chapter Engine Management System Page

25 00 Intake Area 0 Throttle Body 0 Throttle Body incl. Pos. - 0 Gasket 0 Oil Seal 0 O-Ring 0 Throttle Position Sensor 0 Washer 0 Bolt Mx Page

26 00 Engine Management System See Chapter Cylinder Head 0 Spark Plug RCPYCB See Chapter Cylinder Head 0 Ignition Coil 00 Washer 00 Bolt Mx0 See Chapter Cylinder Head 000 Sensor Camshaft See Chapter Turbocharging Pos. Teilenr. Bezeichnung Menge 0 Ventil 00 Bolt x See Chapter Turbocharging 0 Idle Control Valve 00 Bracket See Chapter Intake Area 000 Pressure Sensor 00 Bolt Mx Page

27 00 Engine Management System See Chapter Turbocharging 00 Pop Off Valve See Chapter Turbocharging 0 Switch 0/ C See Chapter Fuel Unit 0 Injector incl. Pos. 000 O-Ring See Chapter Crankcase 000 Sensor Crankshaft 0 Bolt Mx 00 Conduit See Chapter Cooling System 000 Sensor Coolant Temperature See Chapter Crankcase 000 Oil Pressure Switch Page

28 00 Engine Management System 00 Wire Harness 0 ECU MAR TC- EU or 0 ECU MAR TC- USA See Chapter Turbocharging 00 Main Relay 000 Bolt Mx0. 0 Washer 00 Voltage Regulator 000 Bracket 00 Nut M 0000 Lambda Probe Page

29 Starter Lead Starter Gear Rotor Stator 00 Starter, Generator 0 00 Bolt Mx0. 0 Washer 00 Starter 000 Starter Lead 0 Washer 00 Bolt Mx Bolt Mx. 00 Stator 00 Nut M 00 Rubber Gromet 0 Gear 0 Axle 00 Neadle Bearing Rotor Page

30 Fuel Rail Fuel Pressure Regulator 00 Fuel Unit,, Fuel Rail 00 Bolt Mx0 00 Washer * Injector 00 Locking Clip 0 O-Ring 00 Fuel Pressure Regulator incl. Pos. 00 Locking Clip 0 Hose Clamp.-/ 0 00 Hose 00 Hose Connector 0 Hose Clamp -./ 0 Hose 0 Conduit 0 Cable Tie 0 Hose 000 Banjo Bolt M0x 00 Seal 0xx Al 00 Banjo Fitting 0 * Pop Off Valve * See Chapter Engine Management System Page

31 Oil Dipstick Oil Tank Oil Cooler 0 Lubrication System 0 Oil Tank, Oil Cooler 0 00 Oil Dipstick 00 Hose Clamp 0-/ 0 Oil Tank incl. Pos. 00 Oil Cooler 00 Hose Clamp -/ 0 Hose 00 Hose Clamp -0/ 00 Hose 00 Clip 0 Clip 0 0 Hose Page

32 Roll Over Tank 0 Lubrication System 0 Roll Over Tank,, Hose 00 Hose Clamp -/ 00 Hose 00 Clip 00 Hose Clamp -/ 0 Hose 00 Hose Clamp.-0./ 00 Seal 0xx Al 00 Banjo Fitting 000 Banjo Bolt M0x 0 Hose 0 Hose Clamp 0.-./ 0 Hose Connector 00 Roll Over Tank 0 00 Hose Clamp -/ Page 0

33 Oil Screen Suction Pump Suction Pump Cover 0 Lubrication System 0 Dry Sump Bolt Mx. 00 Washer 00 Oil Screen 000 Bolt Mx. 000 Bolt Mx Bolt Mx. 000 Bolt Mx0. 0 Intermediate Gear Suction Pump 000 Sleeve 0 Suction Pump 0 Suction Pump Cover 00 O-Ring 0 0 Connector Page

34 Oil Filter Oil Filter Cover Timing Insert Oil Pump Oil Pump Cover 0 Lubrication System 0 Turbocharger, Oil Filter, Oil Pump, () Seal 0xx Al 000 Banjo Bolt M0x 00 Hose 00 Conduit 00 Fitting 00 Seal xx. Al * Turbocharger 000 O-Ring 0 Flange Bolt Mx. 00 Hose Clamp -/ 000 Hose 000 Oil Filter Cover incl. Pos. 00 Oil Filter 00 Timing Insert 00 Key 00 Oil Pump 0 O-Ring 0 Oil Pump Cover incl. Pos Circleclip * See Chapter Turbocharging Page

35 Quick Clamp Oil Tank Bracket 0 Lubrication System 0 Mounting Oil Tank 0 0 Quick Clamp 0 Rubber Pad * Oil Tank 00 Rubber Pad 000 Bolt Mx. 000 Oil Tank Bracket 0 Bracket 0 Bracket 00 Rubber 0 0 Bolt x * See Chapter Oil Tank, Oil Cooler Page

36 0 Engine Mount 00 Bolt M0x0. 0 Engine Bracket Front 00 Sleeve 0 Engine Bracket Rear 00 Bolt M0x0. 00 Bolt Mx0. Page

37 00 Special Tools 0 Hand Crank 00 Hook-Wedge 00 Chain Tool 00 Valve Installation Tool 0 Removal Tool 00 Valve Adjustment Tool Page

38 00 Special Tools 00 Installation Spike Valve Stem Seal 00 Chain Breaking Tool consisting of Pos. - 0 Header 0 Bolt Mx. 0 Counterpart Break 0 Counterpart Rivet 0 Bolt M. 0 Bolt M0x. 0 Spike 0 Bolt M. 0 Engine Diagnostic Kit consisting of Pos.,, 0 Diagnostic Cable / Serial Port 0 USB Adapter / Serial Port 0 CD Diagnostic Program Page

39 0 Repair Kits Part No Description QTY 00 Long Block Type 0 Long Block Type Long block with a black valve cover. Sub system parts like starter, flywheel and engine brackets are not supplied. The Long Block Type can be differentiated according to the water pump outlet. See Chapter 00 Crankcase 0 Case. Along with a change in Long Block Type, the Turbocharger Bracket must also be exchanged. See Chapter 00 Turbocharging 0 Turbocharger Part No Description QTY 00 Oil Level Hang Tag Part No Description QTY 0 Cylinder Head The Repair Kit includes: 0 Cylinder Head 00 Bolt Mx Welch Plug 00 Sleeve 0 Rocker Arm Support 0 Rocker Arm Support 000 Bolt 0 Exhaust Valve 0000 Intake Valve 00 Spring Pad 000 Valve Spring 0 Spring Cup 00 Collet Valve 0 Camshaft 000 Camshaft Axle 00 Rocker Arm Long 00 Rocker Arm Short 0000 Rocker Axle 00 Plug 0 Plug Page

40 0 Repair Kits Part No Description QTY 0 Repair Kit Exhaust Manifold The Repair Kit includes: Exhaust Manifold 0 Exhaust Gasket 00 Nut M 0 Exhaust Gasket 000 Bolt Mx0 0 Exhaust Gasket 00 Bolt Mx0 0 Hose Part No Description QTY 0 Repair Kit Turbocharger The Repair Kit includes: Turbocharger with Exhaust Manifold 0 Exhaust Gasket 00 Nut M 0 Exhaust Gasket 000 Bolt Mx0 0 Exhaust Gasket 00 Bolt Mx0 0 Hose Page

41 Overview of Revisions New Revision Status Revision Date Chapter Pos. Modification Notes 0 Lubrication System 0 Oil Tank, Oil Cooler Hose 00 replaced by 00. Hose currently including conduit. Rev Parts in stock can be used. 0 is no longer available. If hose 0 is changed to Hose 0 replaced by 00, pos. and must Rev Fuel Unit be changed as well. 0 is no longer available. If hose 0 is changed to Hose 0 replaced by 0, pos. 0 and must Rev Fuel Unit 0. be changed as well. 0 is no longer available. If hose 0 is changed to Hose 0 replaced by 0, pos. 0 and must Rev Fuel Unit 0. be changed as well. Rev Intake Area New positions No modification Rev Rev Rev Rev Rev Intake Area 0 Throttle Body Oil Seal 0 is new 00 Intake Area 0 Throttle Body 00 Engine Management System 00 Cylinder head 0 Valves 00 Engine Management System Rev Intake Area 00 Engine Rev Management System Rev Rev Throttle Body 00 changed to 00 Wire Harness 0 replaced by 00 Intake Valve 0000 replaced by 0. ECU USA 0 replaced by 0 Two bolts 000 Mx0 replaced by 000 Mx Bolt Mx0 000 at pressure sensor replaced by Cylinder head 0 Valve Cover Engine Badge 0 is new 00 Intake Area 0 Throttle Body Throttle Body 00 replaced by 0 No modification. Correction of the spare parts catalogue. Parts in stock can be used Parts in stock can be used Parts in stock can be used Parts in stock can be used Page

42 Terminology A Airbox B Balance Shaft Bearing Shell Balance Shaft C Camshaft Camshaft Axle Catch Rood Chain Breaking Tool Chain Guide Chain Link Chain Rail Chain Tensioner Chain Tool Collet Valve Con-Rod Bolt Con Rod Con Rod Bearing Crankcase Crankshaft Cylinder Head Cylinder Head Gasket D Diagnostic Kit E ECU Engine Bracket Exhaust Gasket Exhaust Manifold Exhaust Pipe 0 Exhaust Valve Expansion Tank 0 F Flywheel Front Cover Fuel Pressure Regulator Fuel Rail G Gear Generator Cover H Hand Crank Heat Exchanger Hook-Wedge I Idle Control Valve Ignition Coil Impeller Injector Installation Spike Valve Stem Seal Intake Manifold Intake Manifold Bracket Intake Valve Intercooler Intercooler Bracket L Lambda Probe M Main Bearing Main Relay O Oil Cooler Oil Dipstick Oil Filter Oil Filter Cover Oil Level Hang Tag Oil Pressure Switch Oil Pump Oil Pump Cover Oil Screen Oil Seal Oil Tank Oil Tank Bracket P Piston Pressure Sensor Q Quick Clamp R Removal Tool Repair Kit Cylinder Head Repair Kit Exhaust Manifold Repair Kit Long Block Repair Kit Turbocharger Rocker Arm Rocker Arm Support Rocker Axle Roll Over Tank 0 Rotor S Sensor Camshaft Sensor Coolant Temperature Sensor Crankshaft Shim Spark Plug Spring Cup Spring Pad Starter Page 0

43 Terminology Starter Lead Stator Stub Shaft Suction Pump Suction Pump Cover Switch 0/ C T Thermostat Throttle Body, Throttle Position Sensor Tie Rod Tie Rod Sleeve Timing Chain Timing Insert Turbocharger Turbocharger Bracket V Valve Valve Adjustment Tool Valve Cover Valve Cover Seal Valve Installation Tool Valve Spring Valve Stem Seal Voltage Regulator W Water Manifold Water Pump Axle Water Pump Cover Welch Plug, Wire Harness Manufacturer: Weber Automotive GmbH Address: Internet: Otto-Lilienthal-Str. Markdorf Germany Page