Complete Product Line
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- Myles Garrett
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1 Complete Product Line Screwdriving technology Aumation Air mors Air ols D 0012 E
2 OVERVIEW SCREWDRIVING TECHNOLOGY SCREWDRIVERS - Handheld screwdrivers pneumatic NANOMAT / MICROMAT / MINIMAT Page 4 / 5 / 6 MICROMAT-ESD / MINIMAT-ESD / SENSOMAT Page 7 MICROMAT-F / MINIMAT-F Page 8 - Handheld screwdrivers pneumatic for special applications VARIOMAT the drilling screwdriver / RECYCLING screwdrivers Page 9 Slip clutch screwdrivers / Flat head wrench Page 9 Impulse driver with/without shut-off Page 10 MINIMAT-T the depth sp driver Page 10 - Handheld screwdrivers electric Electric screwdrivers Page 11 MICROMAT-EC / MINIMAT-EC / MINIMAT-EC-Servo Page 11 / 12 MINIMAT-ED Digital electric screwdriver Page 12 - Screwdriver spindles pneumatic NANOMAT / MICROMAT / MINIMAT / MICROMAT-C / MINIMAT-C / SENSOMAT Page 13 / 14 - Screwdriver spindles electric MINIMAT-EC-Servo / MICROMAT-EC / MINIMAT-EC Page 15 MEASUREMENT TECHNOLOGY Measuring instruments for stationary use Page 16 Measuring instruments for manual use Page 16 Torque transducer for measurement electronic Page 16 Torque transducer with manual indicar Page 16 CONTROLLER TECHNOLOGY Screwdriving Controllers AST5 / AST10 / AST30 Page 17 Function control fc10 / fc20 Page 17 FEEDING TECHNOLOGY Vibrary bowl feeders and sword feeders Page 18 for handheld screwdrivers and press-in-ols ERGOMAT-Z the stroke screwdriver for feeding machines Page 18 Press-in ols for feeding system Page 18 Feeding machines for stationary use Page 19 Nut feeders for stationary use Page 19 Feeding machines for small components for stationary use Page 19 Supply systems Linear hoppers for feeding systems Page 19 Screw presenters Page 19 Tape-on-reel Page 19 2
3 OVERVIEW AUTOMATION SCREWDRIVING AND ASSEMBLY SYSTEMS Page 20 STANDARDISED ASSEMBLY SYSTEMS DCAM / DCAM-XS Page 21 FULLY EQUIPPED MANUAL WORK STATIONS Page 21 MACHINE BUILDING COMPONENTS - Controller technology Assembly and screwdriver controller LC120 LC172 Page 22 Systems and processing controller DCOS Page 22 - Feeding technology Page 18 / 19 - Measurement technology Page 16 - Screwdriving function modules Page 23 - Screwdriver spindles Page 13 / 14 / 15 AIR MOTORS AIR VANE MOTORS BASIC LINE / ADVANCED LINE Page 24 POWER LINE / INDIVIDUAL LINE Page 25 AIR VANE MOTORS FOR SPECIAL APPLICATIONS Drilling mors, Milling mors, Grinding mors Page 25 Air mors with integrated holding brake, Gear mors Page 26 TURBINES Turbine production according your specific applications Page 26 Innovative turbine generar Page 26 TOOTH-GEAR MOTORS SPEED REGULATOR ACCESSORIES Page 27 Page 27 Page 27 GENERAL INFO Listing of individual catalogues DEPRAG International Page 28 Page 29 / 30 3
4 HANDHELD SCREWDRIVERS PNEUMATIC with mechanical shut-off clutch NANOMAT Screwdrivers Type Part no. Drive Screws Torque Speed, soft pull-up hard pull-up Ncm Ncm Ncm straight, reversible, push--start (hex. female) U C 3 mm M U E 3 mm M U F 3 mm M U G 3 mm M U U MICROMAT / MINIMAT Screwdrivers Type Part no. Drive Screws Torque Speed, soft pull-up hard pull-up straight, right rotation, push--start (hex. female) A 3 mm M A 3 mm M A 3 mm M A 3 mm M U U straight, reversible, push--start (hex. female) U A 3 mm M U A 3 mm M U B 3 mm M U A 3 mm M U A 1/4 M U B 1/4 M U C 1/4 M U D 1/4 M U A 1/4 M U E 1/4 M U B 1/4 M U D 1/4 M U C 1/4 M U A 1/4 M U B 1/4 M U C 1/4 M U B 1/4 M U C 1/4 M U D 1/4 M U E 1/4 M straight, reversible, lever-start (hex. female) U U U U U U U U U A 1/4 M U E 1/4 M U B 1/4 M U D 1/4 M U C 1/4 M U A 1/4 M U B 1/4 M U C 1/4 M U C 1/4 M U D 1/4 M U E 1/4 M Performance data relate an air pressure of 6.3 bar (90 psi) 4
5 HANDHELD SCREWDRIVERS PNEUMATIC with mechanical shut-off clutch MINIMAT Screwdrivers Type Part no. Drive Screws Torque Speed, soft pull-up hard pull-up pisl grip, lower air-inlet, reversible, trigger-start (hex. female) U A 1/4 M U B 1/4 M U D 1/4 M U C 1/4 M U A 1/4 M U B 1/4 M U C 1/4 M U B 1/4 M U C 1/4 M U D 1/4 M U E 1/4 M pisl grip, upper air-inlet, reversible, trigger-start (hex. female) OU A 1/4 M OU B 1/4 M OU D 1/4 M OU C 1/4 M OU OU U U pisl grip, lower air-inlet, reversible, push--start (hex. female) U A 1/4 M U B 1/4 M U D 1/4 M U C 1/4 M U A 1/4 M U B 1/4 M U C 1/4 M U B 1/4 M U C 1/4 M U D 1/4 M U E 1/4 M U U pisl grip, upper air-inlet, reversible, push--start (hex. female) OU A 1/4 M OU B 1/4 M OU D 1/4 M OU C 1/4 M pisl grip, lower air-inlet, upper air-inlet or rear air-inlet, reversible, trigger-start (hex. female) U D 1/4 M U E 1/4 M U F 1/4 M U U pisl grip, lower air-inlet, upper air-inlet or rear air-inlet, reversible, push--start (hex. female) U D 1/4 M U E 1/4 M U F 1/4 M Performance data relate an air pressure of 6.3 bar (90 psi) 5
6 HANDHELD SCREWDRIVERS PNEUMATIC with mechanical shut-off clutch MINIMAT Screwdrivers U U U U U U U U U U U Type Part no. Drive Screws Torque Speed, angle-head, reversible, lever-start (square male) U B 1/4 M U-E B 3/8 M U D 1/4 M U-E D 3/8 M U C 1/4 M U-E C 3/8 M U A 1/4 M U-E A 3/8 M U B 1/4 M U-E B 3/8 M U-E C 1/2 M U-E D 1/2 M U-E E 1/2 M U-E C 3/8 M U-E D 3/8 M U-E E 3/8 M U-E B 1/2 M U-E C 1/2 M U-E D 1/2 M U-E B 3/8 M U-E C 3/8 M angle-head, reversible, lever-start (hex. female, non-magnetic) U-D B 1/4 M U-D D 1/4 M U-D C 1/4 M U-D A 1/4 M U-D B 1/4 M angle-head, reversible, lever-start (hex. female, magnetic) U-DM B 1/4 M U-DM D 1/4 M U-DM C 1/4 M U-DM A 1/4 M U-DM B 1/4 M angle-head, reversible, lever-start (hex. female, with quick change chuck) U-F B 1/4 M U-F D 1/4 M U-F C 1/4 M U-F A 1/4 M U-F B 1/4 M U-SW U-SW U-SW U-SW U-SW.. angle-head, reversible, lever-start (hex. female, with quick change chuck and spring-sleeve) U-FH B 1/4 M U-FH D 1/4 M U-FH C 1/4 M U-FH A 1/4 M U-FH B 1/4 M angle-head, reversible, lever-start (integrated socket with hex. female drive) U-SW /1B AF6 M U-SW /2B AF8 M U-SW /3B AF10 M U-SW /4B AF13 M U-SW /1D AF6 M U-SW /2D AF8 M U-SW /3D AF10 M U-SW /4D AF13 M U-SW /1C AF6 M U-SW /2C AF8 M U-SW /3C AF10 M U-SW /4C AF13 M U-SW /1A AF6 M U-SW /2A AF8 M U-SW /3A AF10 M U-SW /4A AF13 M U-SW /1B AF6 M U-SW /2B AF8 M U-SW /3B AF10 M U-SW /4B AF13 M Performance data relate an air pressure of 6.3 bar (90 psi)
7 HANDHELD SCREWDRIVERS PNEUMATIC with mechanical shut-off clutch MICROMAT-ESD / MINIMAT-ESD Screwdrivers Type Part no. Drive Screws Torque Speed, soft pull-up hard pull-up straight, reversible, push--start (hex. female) U ESD A 3 mm M U ESD B 3 mm M U ESD A 3 mm M U ESD C 3 mm M U ESD A 1/4 M U ESD B 1/4 M U ESD C 1/4 M U ESD D 1/4 M U ESD A 1/4 M U ESD B 1/4 M U ESD D 1/4 M U ESD C 1/4 M U ESD A 1/4 M U ESD B 1/4 M U ESD C 1/4 M U ESD U ESD U ESD U ESD U ESD U ESD HANDHELD SCREWDRIVERS PNEUMATIC with controlled clutch function SENSOMAT Screwdrivers Type Part no. Drive Screws Seating Torque straight, reversible, push--start (hex. female) Driving Torque Speed, 347 S-218 U A 1/4 M S-318 U B 1/4 M S-518 U C 1/4 M S-618 U D 1/4 M S-328 U B 1/4 M S-428 U D 1/4 M S-528 U C 1/4 M S-238 U B 1/4 M S-738 U C 1/4 M pisl grip, lower air-inlet, reversible, trigger-start (hex. female) 347 S-327 U B 1/4 M S-427 U D 1/4 M S-527 U C 1/4 M S-237 U A 1/4 M S-737 U B 1/4 M pisl grip, upper air-inlet, reversible, trigger-start (hex. female) 347 S-327 OU B 1/4 M S-427 OU D 1/4 M S-527 OU C 1/4 M Performance data relate an air pressure of 6.3 bar (90 psi) 347 S-327 U 347 S-527 U 347 S-328 U 347 S-528 U 7
8 HANDHELD SCREWDRIVERS PNEUMATIC with mechanical shut-off clutch MICROMAT-F / MINIMAT-F Screwdrivers 347F F-528 Type Part no. Drive Screws Torque Speed, soft pull-up hard pull-up straight, right rotation, push--start (hex. female) 345F A 3 mm M F B 3 mm M F C 3 mm M F D 1/4 M F A 1/4 M F B 1/4 M F C 1/4 M F D 1/4 M F A 1/4 M F B 1/4 M F D 1/4 M F C 1/4 M F A 1/4 M F B 1/4 M F C 1/4 M F B 1/4 M F C 1/4 M F D 1/4 M F E 1/4 M pisl grip, lower air-inlet, right rotation, trigger start (hex. female) 347F A 1/4 M F B 1/4 M F D 1/4 M F C 1/4 M F F F A 1/4 M F B 1/4 M F C 1/4 M F-227 O 347 F-527 O 377 F F F C 1/4 M F D 1/4 M F E 1/4 M pisl grip, upper air-inlet, right rotation, trigger-start (hex. female) 347F-227 O A 1/4 M F-327 O B 1/4 M F-427 O D 1/4 M F-527 O C 1/4 M pisl grip, lower air-inlet, reversible, trigger-start (hex. female) 347F-227 U A 1/4 M F-327 U B 1/4 M F-427 U D 1/4 M F-527 U C 1/4 M F-737 U C 1/4 M F-337 U D 1/4 M F-437 U E 1/4 M pisl grip, upper air-inlet, reversible, trigger-start (hex. female) 347F-227 OU A 1/4 M F-327 OU B 1/4 M F-427 OU D 1/4 M F-527 OU C 1/4 M angle-head, right rotation, lever-start (square male) 377F B 1/4 M F D 1/4 M F C 1/4 M F A 1/4 M F B 1/4 M F C 1/2 M F D 1/2 M F E 1/2 M F-941-E B 1/2 M F-741-E C 1/2 M F-841-E D 1/2 M Required accessories for MINIMAT-F screwdriver: Performance data relate an air pressure of 6.3 bar (90 psi) Function controller fc und pneumatic controller pc. For technical details see brochure D3440 E or page 17 of this catalogue. 8
9 HANDHELD SCREWDRIVERS PNEUMATIC FOR SPECIAL APPLICATIONS VARIOMAT - drilling machine and screwdriver in one ol Type Part no. Drive Screws nominal Ø basic model 1/ UH A 20 UNF/ 5 F6.3 *) Please order necessary accessories extra RECYCLING Drivers Torque soft pull-up hard pull-up Speed, according equipment (equipment optional) *) according equipment, see also broschure D3520 E UH Type Part no. Drive Torque Speed, straight, reversible, push--start (hex female) UL A 1/ UL B 1/ pisl grip, lower air-inlet, reversible, trigger-start (hex. female) UL E 1/ UL F 1/ UL UL UL UL Slip clutch Screwdrivers Type Part no. Drive Screws Torque Speed, straight, reversible, lever-start (hex. female) U A 1/4 M U B 1/4 M U C 1/4 M U A 1/4 M U B 1/4 M U C 1/4 M pisl grip, lower air-inlet, reversible, trigger-start (hex. female) U A 1/4 M U B 1/4 M U C 1/4 M U A 1/4 M U B 1/4 M U C 1/4 M pisl grip, upper air-inlet, reversible, trigger-start (hex. female) OU A 1/4 M OU B 1/4 M OU C 1/4 M angle-head, reversible, lever-start (square male) U B 1/4 M U C 1/4 M Flat head wrenches Type Part no. Screws Speed, straight, lever-start, closed head K A M 4 - M K F M 4 - M K G M 4 - M K A M 6 - M L C M 6 - M K N M 8 - M straight, lever-start, open head O D M 5 - M Performance data relate an air pressure of 6.3 bar (90 psi) U U K U U U U O K K 9
10 HANDHELD SCREWDRIVERS PNEUMATIC FOR SPECIAL APPLICATIONS Impulse Driver without shut-off Type Part no. Drive Screws Torque Speed, straight, reversible (Quick Change Chuck with hex. female) Air consumption m 3 /min HSC 02 GS HSC 03 GS HSC 03 PS HSC 10 P HSC 02 GS A 1/4 M 4 - M HSC 03 GS A 1/4 M pisl grip, reversible (Quick Change Chuck with hex. female) HSC 03 PS A 1/4 M HSC 04 PS B 1/4 M 4 - M pisl grip, reversible (square male) HSC 03 P A 3/8 M 6 - M HSC 04 P A 3/8 M 8 - M HSC 08 P A 1/2 M HSC 10 P A 1/2 M 12 - M Impulse Driver with shut-off HY 207 P7 Type Part no. Drive Screws Torque Speed, Air consumption m 3 /min straight, reversible (Quick Change Chuck with hex. female) HY 115 G1 HY 135 G8 HY 160 P7 HY 115 G A 1/4 M HY 135 G A 7/16 M pisl grip, reversible (Quick Change Chuck with hex. female) HY 207 P A 1/4 M 5 M HY 211 P A 1/4 M HY 220 P A 1/4 M HY 135 P B 7/16 M pisl grip, reversible (square male) HY 160 P A 1/2 M MINIMAT-T the Depth-Sp-Driver Type Part no. Drive Torque Speed, T-7258 U 345 T-3258 U 345 T-4258 U 345 T-7257 U 345 T-3257 U 345 T-4257 U straight, reversible, push--start (hex. female) 345 T-7258 U A 1/ T-3258 U B 1/ T-4258 U C 1/ pisl grip, lower air-inlet, reversible, trigger-start (hex. female) 345 T-7257 U A 1/ T-3257 U B 1/ T-4257 U C 1/ Performance data relate an air pressure of 6.3 bar (90 psi)
11 HANDHELD SCREWDRIVERS ELECTRONIC Electric Screwdrivers with mechanical shut-off clutch Type Part no. Drive Screws Torque Speed, soft pull-up hard pull-up straight, reversible, trigger-start (hex. female) 341 E-101 U A 1/4 M E-251 U A 1/4 M E-321 U A 1/4 M straight, reversible, push--start (hex. female) 341 E-258 U A 1/4 M E-328 U A 1/4 M E-101 U 341 E-251 U 341 E-321 U 341 E-258 U 341 E-328 U MICROMAT-EC / MINIMAT-EC Screwdrivers Type Part no. Drive Torque Speed *) *) straight, push--start (hex. female) 320EGA A 3 mm EGA C 3 mm EGA B 3 mm EGA A 3 mm EGA B 3 mm EGA F 1/ EGA C 1/ EGA D 1/ EGA A 1/ EGA B 1/ EGA C 1/ EGA D 1/ straight, trigger-start (hex. female) 320EGT A 3 mm EGT C 3 mm EGT B 3 mm EGT A 3 mm EGT B 3 mm EGT F 1/ EGT C 1/ EGT D 1/ EGT A 1/ EGT B 1/ EGT C 1/ EGT D 1/ pisl-grip, trigger-start (hex. female) 320EPT A 3 mm EPT B 3 mm EPT C 1/ EPT D 1/ EPT A 1/ EPT B 1/ EPT C 1/ EPT D 1/ Required accessories for EC screwdrivers: *) as per VDI/VDE 2647 Directive Sequence controller, mor cable and power supply cable. For technical details see brochure D3490 E or page 17 of this catalogue. MICROMAT-EC 320EGA19- MINIMAT-EC 320EPT27-320EPT36- MINIMAT-EC 320EGA27-320EGA36-11
12 HANDHELD SCREWDRIVERS ELECTRONIC MICROMAT-EC / MINIMAT-EC Screwdrivers Type Part no. Drive Torque Speed *) *) angle head, lever-start (square male) 320 EWT EWT EWT E B 1/ EWT E C 1/ EWT E E 1/ EWT E B 3/ EWT E C 3/ EWT E E 3/ EWT E B 1/ EWT E C 1/ EWT E D 3/ EWT E E 3/ EWT E B 3/ EWT E C 3/ angle head, lever-start (hex female) 320EWT F B 1/ EWT F C 1/ EWT F E 1/ EWT D B 1/ EWT D C 1/ EWT D E 1/ EWT DM B 1/ EWT DM C 1/ EWT DM E 1/ EWT F B 1/ EWT F C 1/ EWT D B 1/ EWT D C 1/ EWT DM B 1/ EWT DM C 1/ Required accessories for EC screwdrivers: *) as per VDI/VDE 2647 Directive Sequence controller, mor cable and power supply cable. For technical details see brochure D3490 E or page 17 of this catalogue. MINIMAT-ED Digital Electric Srewdriver with integrated electromagnetic shut-off clutch Type Part no. Drive Torque Speed straight, trigger-start or push--start (hex. female) 345EG G 1/ EG H 1/ EG I 1/ pisl-grip, trigger-start or push--start (hex. female) 345 EG EP G 1/ EP H 1/ EP I 1/ Required accessories for Digital screwdrivers: Power supply, mor cable and power supply cable For technical details see brochure D3495 E. MINIMAT-EC-Servo Screwdriver Type Part no. Torque Speed angle head design 315 EWT EWT E A EWT E B EWT E C Required accessories for EC-servo screwdrivers: Sequence controller and mor cable. For technical details see brochure D3497 E or page 17 of this catalogue. 12
13 SCREWDRIVER SPINDLES PNEUMATIC with mechanical shut-off clutch NANOMAT / MICROMAT / MINIMAT Screwdriver Spindles Type Part no. Drive Torque Speed, soft pull-up hard pull-up Control Screwdrivers, right rotation, push--start (hex. female) C 3 mm E 3 mm F 3 mm G 3 mm A 3 mm A 3 mm A 3 mm B 3 mm A 1/ B 1/ C 1/ D 1/ A 1/ B 1/ C 1/ B 1/ C 1/ D 1/ E 1/ ) A 7/ ) B 7/ ) C 7/ ) D 7/ B 1/ C 1/ D 1/ Control Screwdrivers for Off-Set / Reduction Gear, right rotation, push--start LV A for Off-Set Gear A 1/4 1) LV B for Off-Set Gear A 1/4 1) LV C for Off-Set Gear A 1/4 1) LV C for Off-Set Gear B 1/4 1) LV D for Off-Set Gear B 1/4 1) LV E for Off-Set Gear B 1/4 1) D for Off-Set Gear A 3/8 2) for Off-Set Gear A 1 /2 2) E for Off-Set Gear A 3/8 2) for Off-Set Gear A 1 /2 2) for Off-Set Gear A 1 /2 2) ) hex. female 2) square male 3) with Remote-Start with Off-Set Gear MICROMAT-C / MINIMAT-C Screwdriver Spindles The shut-off screwdriver with measurement transducer Type Part no. Drive Torque Speed, soft pull-up hard pull-up Control Screwdrivers with Torque Sensor, right rotation, push--start (hex. female) 345C A 3 mm C C 3 mm C C 1/ C D 1/ C D 1/ C C 1/ C C 1/ C D 1/ Performance data relate an air pressure of 6.3 bar (90 psi) 345C C C C C C C
14 SCREWDRIVER SPINDLES PNEUMATIC with mechanical shut-off clutch MINIMAT Screwdriver Spindles Type Part no. Drive Torque Speed Control Screwdrivers, angle head, right rotation, remote start (square male) E B 1 /4 1) E D 1 /4 1) E C 1 /4 1) E B 3/ E C 3/ E D 3/ E E 3/ E C 1/ E D 1/ E E12.5 1) also available with hex. female Performance data relate an air pressure of 6.3 bar (90 psi) All Screwdriver Spindles in angle head design are also available with reversible operation. SCREWDRIVER SPINDLES PNEUMATIC with controlled clutch function SENSOMAT Screwdriver Spindles Type Part no. Drive Seating Torque Driving Torque SENSOMAT, right rotation, push--start (hex. female) Speed, 347S A 1/ S B 1/ S C 1/ S B 1/ S C 1/ Performance data relate an air pressure of 6.3 bar (90 psi) All pneumatic Screwdriver Spindles are also available with left-rotation, reversible and remote-start operation. 14
15 SCREWDRIVER SPINDLES ELECTRONIC MINIMAT-EC-Servo Screwdriver Spindles Type Part no. Drive Torque Speed, EC-Screwdrivers with Torque- and Angle Transducer, reversible (hex. female) 310 E A 1/ E B 1/ E A 1/ E B 1/ E C 1/ E D 1/ EC-Screwdrivers with Torque- and Angle Transducer, reversible (square male) 310 E D 1/ E A 1/ E B 1/ E C 1/ E E 3/ EC-Screwdrivers with Torque- and Angle Transducer, reversible (square male), angle head 310 EW E A 3/ EW E B 3/ EW E C 3/ EW E D 3/ E E E EW MICROMAT-EC / MINIMAT-EC Screwdriver Spindles Type Part no. Drive Torque Speed *) *) EC-Screwdrivers (hex. female) 320E A 3 mm E C 3 mm E B 3 mm E D A 3 mm E D B 3 mm E D H 1/ E D C 1/ E D D 1/ E D E 1/ E D A 1/ E D F 1/ E D B 1/ E D C 1/ *) as per VDI/VDE 2647 Directive 320E19-320E27- Required accessories for MICROMAT-EC / MINIMAT-EC and MINIMAT-EC Servo screwdriver spindles: Controller (also see page 17of this catalogue) 15
16 MEASURING TECHNOLOGY Measuring Instruments for stationary use Designation Type Measuring channels Voltage Remark Measuring electronic ME 1000 DMS 1 24 VDC for Torque- and Angle Measurement ME Measuring electronic ME 1000 PE 1 24 VDC for Torque- and Angle Measurement Printer ND 40/ND 100 Measuring Instruments for manual use Designation Type Measuring range Power Supply Electric Remark Measuring electronic ME 5000 with Docking Station ME 5400 ME 5600 Measuring electronic ME 5000 see Rechargeable Value transducer Battery with Display Docking Station Battery charger Measuring electronic ME 5400 see Power Unit Value Display transducer 100 up 240 Volt external (50 or 60 Hz) standard PC-Monir Measuring electronic ME 5600 see Power Supply Value Display transducer 85 up 264 Volt LC-Display (50 or 60 Hz) graphic Touch Screen Torque-Transducers for measuring instruments Designation Type Part no. Measuring range Torque-Dynamometer Torque-Wrench Offset Torque transducer Piezo-electric (PE) transducers Torque-Dynamometer MP 1 PE C ± 1 Torque-Dynamometer MP 25 PE A ± 25 Torque-Dynamometer MP 200 PE A ± 200 Torque-Dynamometer MP 1000 PE A ± 1000 Torque-Wrench MS 25 PE-W A ± 25 Strain gage (DMS) transducers Torque-Dynamometer MP 2 DMS B ± 0.1 ± 2 Torque-Dynamometer MP 7 DMS A ± 1 ± 7 Torque-Dynamometer MP 25 DMS C ± 4 ± 25 Torque-Dynamometer MP 160 DMS D ± 20 ± 160 Torque-Dynamometer MP 500 DMS A ± 50 ± 500 Torque-Wrench MS 2 DMS B ± 0.2 ± 2 Torque-Wrench MS 7 DMS A ± 1 ± 7 Torque-Wrench MS 7 DMS-W A ± 1 ± 7 Torque-Wrench MS 25 DMS-W C ± 4 ± 25 Offset rque transducers Torque transducer V002-E6.3/F B (pos./neg.) Torque transducer V005-E6.3/F C (pos./neg.) Torque transducer V010-E6.3/F D 1 10 (pos./neg.) Torque transducer V020-E6.3/F E 2 20 (pos./neg.) Mechanical Torque Wrench Mechanical Torque-Wrenches with manual indicar Part no. Measuring range Increment Drive (square male) / / / /8 16
17 CONTROLLER TECHNOLOGY Screwdriving controllers - AST Next the screwdriver, the screwdriving controller is the most important component of an electronic screwdriving system. It controls the EC drive of the screwdriver according the parameters of the screwdriving sequence, it evaluates measurement signals and provides all operating and documentation functions. The available systems - EC and EC servo, both equipped with highly dynamic brushless servo mors, differ in the way they generate rque measurement values. Whilst the EC technology of the controllers AST5 and AST10 are based on the exact mor current measurement, in the EC servo system of the controller AST30 the signals of the measurement transducer integrated in the ol are evaluated. Screwdriving controller Type AST5 Torque range: Screwdriver designs: straight handheld screwdriver with butn start or push start, screwdrivers for aumatic screw feeding Number of multi-level screw sequences: 100 Documentation options: internal srage, output via Ethernet (Datalogger, http) Operar friendly colour uch screen for direct entry of screw sequences and tightening parameters, graphic portrayal of screwdriving graphs Small size fit in manual work stations Screwdriving controller Type AST10 Torque range: Screwdriver designs: straight screwdriver spindle, straight handheld screwdriver, angle screwdriver, pisl screwdriver, screwdriver for aumatic screw feeding Number of multi-level screw sequences: 16 Documentation options: internal srage, output via Ethernet (Datalogger, http), adjustable printer interface PLC interface: inputs/outputs, Profibus Screwdriving controller Type AST30 Torque range: Screwdriver designs: straight screwdriver spindle, screwdriver spindle with angled drive, additional components for handheld use of the screwdriver Number of multi-level screw sequences: 32 Documentation options: internal srage, output via RS232 or Ethernet (Datalogger), printer interface PLC interface: input/output, Profibus Function control - fc The function control increases the processing reliability of manual screwdriving assembly. It enables moniring of every single screw assembly and guarantees the success of the screw connection on the component. Screwdriver controller fc10 The screwdriving function controller fc10 and the handheld screwdriver MICROMAT-F/MINIMAT-F provide the intelligent solution for your processing reliability. The screw system counts your assemblies, monirs their times, shuts-off only upon reaching rque, recognises work piece exchange and is 100 % self-checking. Screwdriver controller fc20 The functions control fc20 also enables the moniring of complex assembly processes through programmable sequences. This screwdriver controller can control up three screwdrivers of differing types. The use of the fc20 allows you high flexibility for various screwdriving requirements on one component. 17
18 FEEDING SYSTEMS Vibrary Bowl Feeders 1511-ES/2.5 Vibrary Bowl Feeders and Sword Feeders for handheld Drivers and Press-In Tools Sword Feeders 1611-ES/ ES/0.15 Type Number of screwdrivers Filling capacity l Head dia. mm Shaft length mm Shaft dia. from - mm 1511-ES/ ES/ / / / ES/ ES/ ES/0.15-x x Power source AC 230 V/115 V 1711-ES/0.15-x x ERGOMAT-Z the stroke screwdriver for feeding machines Type Part no. Drive Screws Torque Speed, Driving Stroke mm 347 V A 1/4 M V B 1/4 M V C 1/4 M V G 1/4 M Performance data relate an air pressure of 6.3 bar (90 psi) ERGOMAT-Z Press-In Tools for feeding systems Type Parts be transported Remark EDG-.. Rivets, Dowel Pins with one press-in stroke Press-In Tools EDGZ Pins, Bushings with one press-in stroke and one additional locking stroke 18
19 FEEDING SYSTEMS Screwfeeding Machines for stationary use Type Number of screwdrivers Filling capacity l Head dia mm Shaft length mm Shaft dia. from - mm / / /40 120/ Power source AC 230 V/115 V Nut Feeders for stationary use Vibrary Bowl Feeders Type Number of screwdrivers Filling capacity l Across Flats mm Female Thread mm Nut height mm / 2 / / / 2 / / Power source AC 230 V/115 V Feeders for small components for stationary use Type Number of Outlets Filling capacity l Parts be transported Power source AC Rivets, Bolts, Pin, Washers Sleeve etc. 230 V/115 V Tooling Parts, Balls Screwfeeding Machines for aumated Assembly Units can be supplied with or without magnetic valves, as well as with electronic sequence control integrated. Belt Hopper Supply systems - Linear hoppers for feeding systems Type Part no. Filling capacity l Operating Voltage DC B A V B A V Screw-Presenters Screw-Presenters Type Number of screwdrivers Filling capacity Shaft dia. from - mm Shaft length from - mm Operating Voltage DC Remark SG for handheld Screwdrivers SG for stationary Screwdrivers Tape-on-reel Tape-on-reel Type Suitable components single- and double-sided adhesive components Operating Voltage DC 24 V 19
20 SCREWDRIVING AND ASSEMBLY SYSTEMS From highly aumated large-scale systems, fully aumated assembly lines, standardised assembly cells up partially aumated reliable manual work stations we offer an enormous range of aumation solutions for the most varied of industries: Electronics industry, information technology and telecommunication Aumobile industry Vehicle manufacture, Aircraft manufacture Household goods Medical technology Tool manufacture Sanitation technology Food industry Machine construction etc. DEPRAG - Your one sp shop, we take full responsibility for your complete system! Take a look at our capabilities and range from numerous application examples and cusmer references! Screwdriving and assembly systems for efficient aumatic production. one sp shop reliable efficient economical high level of reusability Application examples The Gantry Screwdriving Cell: Suitable for larger work areas (up 2.0 m x 1.5 m / 6.6 x 5.0 ft.), a gantry style screw-driving cell can be equipped with several individual screwdriving stations. These robotic screwdrivers can be used in individual workstations or in a conveyorintegrated system The complete Assembly Cell When looking for assembly tasks beyond screwdriving, DEPRAG offers complete assembly cells that can include welding, coil-winding, etc. Such a station will include all necessary feeding, handling, pick & place, as well as the complete control functions. 20
21 STANDARDISED ASSEMBLY SYSTEMS Screwdriving, labelling, palettising, clipping, pressing in, laser engraving, ultrasonic welding, testing, gluing... DEPRAG assembly modules enable the low-cost realisation of numerous functions. We make use of our modular system in the creation of your assembly cells: DCAM DEPRAG COMPACT ASSEMBLY MODULE The compact machine system with standardised base structure and integrated positioning and sequence controller. DCAM-XS DEPRAG COMPACT ASSEMBLY MODULE The innovative micro-assembly-system for space-saving assembly - fast & flexible. FULLY EQUIPPED MANUAL WORK STATIONS Smart Work Benches" combine manual handling with processing reliability equal aumatic production. DEPRAG has a comprehensive range of sophisticated standard modules which are used create precise, economical, and ergonomic manual work stations. These tried and tested components which can be combined make a system of high reliability, allow flexible worker changeover without sacrificing quality. 21
22 MACHINE BUILDING COMPONENTS Controller technology Assembly and screwdriver controller LC120 Type Part no. number of inputs The Screwdriving-Controller allows the complete sequence control of all DEPRAG standard screwdriving systems. A suitable controller with number of outputs number Axis Standard LC A 12 8 LC A LC B LC C Voltage 230 V / 115 V sequence program is available for the various sizes and complexities of our systems. Control system and process controller - DCOS DEPRAG CONTROLLER SYSTEM LC124 LC172 Control unit DPU100 DEPRAG PROCESSING UNIT Industrial PC System software: Windows CE Cycle time: < 6ms Display: 6.5 inch color uch screen with VGA resolution Interface: 1x Ethernet, 1x EtherCAT, 2x USB 2.0 Depending on the task, control cabinet DSEC20 DSEC40 (DEPRAG SAFETY EXTENSION CONTROLLER) is used with the DPU100 Inputs / Outputs: 32 Power Supply: 24 V DC with 10 A and security components Control unit DPU100 The standard software is available in four different packages: CLASSIC, CLASSICplus, ADVANCED and PROFESSIONAL. The user can choose from these packages and receives optimal control and a clearly defined range of functions. Feeding technology see page 18 / 19 of this catalogue Measuring technology see page 16 of this catalogue 22
23 MACHINE BUILDING COMPONENTS Screwdriving function module Screwdriving function module for aumated screw assembly Screwdriving function modules make up the base for every reliable, aumated screw assembly. You also profit from our many years of experience in screwdriving technology and assembly aumation. We offer both single spindle and multi-spindle units. Wide variety for all applications DEPRAG screwdriving function modules are extremely varied. For every application we have a suitable solution. For example our designs span a large rque range and single or multi-spindle units are available in various forms. The modular designs of our screwdriving units are based on six different standard forms: Normal slim design for horizontal screw assembly or assembly from above Short design for tight working spaces Under floor design for vertical screw assembly from below Vacuum design for difficult access or recessed screw positions in any screw direction Pick & Place design for connection elements with defined pick position Nut design for aumatic feeding and assembly of nuts Screwdriver spindles see page 13 / 14 / 15 of this catalogue 23
24 AIR MOTORS Air mors are safe and robust drive systems which come in play when a resilient, overload-safe, high performance drive is required. Always ready for action long after traditional drive technologies have spped rotating. Advantages: explosion proof high longevity service-friendly stainless steel compact sterilisable A wide range of mors is available, such as oil-free, fully sealed, cleaning agent resistant mors for use in the food industry; sterilisable mors for medical technology; mors for use under special conditions such as the resilient drain milling robot drive; and our ATEXconform complete system of air mor - holding brake - gearing for use in potentially explosive environments. We will find the safest and most economical drive solution for your individual application, whether it is an air mor from our catalogue or a complex system solution. PRODUCT SPECTRUM Air vane mors BASIC LINE ADVANCED LINE POWER LINE INDIVIDUAL LINE Drill mors, Milling mors, Grinding mors Mors with integrated holding brake Speed regular Turbines Turbine production according your specific application Innovative turbine generar: Harnessing power from small amounts of process gas Accessories Tooth-gear mors Tooth-gear mors can be individually designed according your requirements. Innovative system solution offset speed fluctuations. Maintenance units, special oil, pressure hoses, silencer, pressure regular valves, etc. can be found in our product catalogue D3340 E. AIR VANE MOTORS BASIC LINE Our great value for money model for use in non-critical production environments. Additional benefit: You save production time with our patented vane exchange system! Power range: 200 W - 1,2 kw Your advantages: ATEX certified patented vane exchange system wide speed range reversible robust design D6200 E ADVANCED LINE Our product line of stainless steel mors stands out from the rest with its comprehensive range of sealed, oil-free operable, non-corrosive air mors. Particularly suitable for use in the paper industry, food processing industry, for medical tech nology and much more Power range: W Your advantages: ATEX certified non-corrosive oil-free operable sealed reversible integrated holding brake design high performance, small size D6400 E 24
25 AIR VANE MOTORS POWER LINE Our product line of high performance bracket and flange mors also features wide versatility. The high starting rque with an unparalleled low performance weight, the robust and reliable design are all clear advantages in comparison with an electric drive. Power range: kw Your advantages: high performance high starting rque low performance weight robust, reliable design long life-span D6600 E INDIVIDUAL LINE Individual cusmisation Great value cusmisation based on our modular principle, from individually designed mors cusmer specific package deals, up complete system solutions. Your advantage: attractive price-performance ratio AIR VANE MOTORS FOR SPECIAL APPLICATIONS Drill Mors Milling Mors Grinding Mors Our efficient drill mors with slim design allow the smallest of drill spacings when using multi-spindle units, such as for the construction of windows. Our durable milling mors are particularly suitable for robot applications: space saving and high performance with high speed ranges. Our grinding mors programme offers the advantages of the reliable handheld DEPRAG air grinding machines as an integrated version for your machine. The robust steel housing guarantees high precision and operational safety. Power range: W Speed range: ,000 Your advantages: high precision drill chuck with taper fitting D6800 E Power range: W Speed range: 20,000 Your advantages: robust and precise bearing high running precision D6800 E Power range: W Speed range: 20,000-47,000 Your advantages: high precision collet for various shaft diameters high running accuracy D6800 E 25
26 AIR VANE MOTORS Mors with integrated holding brake The great value complete solution: Cusmers benefit from our standard program of vane mors with integrated brake equipment. Available for the series 67 and 68 from 200 W 3.6 kw. Advantage of planetary gears: effective holding of a large centrifugal mass aumatic brake by pressure drop drive spindle can be held in position without air consumption D6400 E / D6600 E Gear Mors Due the high speeds of air mors, gears are often necessary for speed adjustment when used in a machine. DEPRAG saves systems construcrs the time and effort of laborious design work and interface adaptation between gears and air mor. Our range already consists of a variety of standard mors with high quality integrated gears at a favourable price-performance ratio. If you cannot find a suitable air mor in our catalogue we also offer several low-cost combinations of air mors and gears. Advantages of planetary gears: compact design high degree of efficiency optional installation position gear ratio 5-50 Advantages of spur gears: good value for money gear ratio: optional (i = 7-238) Advantages of worm gears: good value for money compact design high gear ratio possible in one step from self-locking TURBINES Our turbines are energy efficient, high speed drives which are suitable for continuous use and have an optimal performance weight and guarantee low air consumption. Each turbine is fluid-dynamically designed, calculated and individually produced specific your application. Function of a turbine Turbines are turbo machines which can be designed be single level or multi-level. The transformation of pressure energy in kinetic energy happens in the entry jet. On a two level turbine the largest part of the kinetic energy is transferred the first ror disc. The air flow is diverted over the fixed ror disc. The remaining energy is transferred the second ror disc. guide wheel jet nozzle air flow 2nd ror disc 1st ror disc The turbine does not need any tangential sealing. Operation of the turbine with oil-free air is therefore completely wear free. Turbo machines optimally use the energy of pressurised air. This reduces the air consumption by a third in comparison with an air mor. The performance weight [kg/kw] is only half as big. Application examples of our turbine drives Application of turbines for energy reclamation Our turbine generar enables power be reclaimed from small amounts of process gas. With a small investment you can turn used energy in hard cash! Application of turbines for aircraft emergency exits A pyrotechnic ignition indirect turbine drive with reduction gear in PYROTAK emergency door activar provides high power density in a small package. 26
27 TOOTH-GEAR MOTORS Our oth-gear mors provide made--measure drive solutions for your individual application needs. Function of the Tooth-Gear Mor Tooth-gear mors consist of two oth wheels which turn with little play within a housing. One wheel is connected rotate with the drive shaft, the other generates rque. Force is exerted on two flanks in the turn direction and one flank against the turn direction. Exhaust air builds up in chambers between the oth flanks and housing wall, then is guided the exhaust side and rotational movement is generated. Structure of a Tooth-Gear Mor force exerted on fl ank in turn direction exhaust inlet force exerted on fl ank against turn direction Seal plate Tooth wheels Bearing needle Mor housing DEPRAG oth-gear mors are oil-free operated. SPEED REGULATOR Innovative system solution offset speed fluctuations. universally applicable due parameter options wide range up 80,000 1/min precise, high resolution controller ACCESSORIES designed for DEPRAG air mors service friendly economical Maintenance units, special oil, pressure regular valves, pressure hoses, hose clamps and connecrs can be found in our product catalogue D3340E. You can find the compatible silencer for your air mor in our mor catalogues. Compatible valves for the reversal and speed regular can be purchased from any valve manufacturer. 27
28 LISTING OF INDIVIDUAL CATALOGUES SCREWDRIVING TECHNOLOGY Handheld Screwdrivers pneumatic Handheld Screwdrivers electronic Measuring Technology D 3410 Overview Handheld Screwdrivers D 3480 Electric Screwdrivers D 3020 Torque Transducers D 3415 NANOMAT D 3490 MICROMAT-EC / MINIMAT-EC D 3022 Torque Measuring Instruments D 3420 MICROMAT D 3497 MINIMAT-EC-Servo, angle head design for manual use D 3421 MICROMAT / MINIMAT - ESD D 3495 MINIMAT-ED, Digital Electric D 3024 Electronic Torque Measurements straight Screwdriver for stationary use D 3430 MINIMAT, straight D 3435 MINIMAT, pisl grip Screwdriver Spindles pneumatic Feeding Technology D 3440 MICROMAT-F / MINIMAT-F D 3120 Overview Screwdriver Spindles D 3820 Screw feeding systems for Screwdriving System D 3125 NANOMAT, Control Screwdriver manual use D 3450 MINIMAT, angle head design D 3130 MICROMAT / MINIMAT D 3821 Press-in Devices D 3460 SENSOMAT Control Screwdriver D 3830 Screw feeding systems for D 3135 MINIMAT Control Screwdriver stationary use Handheld Screwdrivers pneumatic angle head design D 3840 Screw Presenters for special applications D 3140 SENSOMAT D 3850 Supply systems Linear hoppers D 3520 VARIOMAT D 3150 MICROMAT-C / MINIMAT-C D 3870 Tape on reel D 3530 Recycling Drivers Torque Sensor Screwdriver Spindles D 3540 Slip clutch Screwdrivers D 3550 Flat head Wrenches Screwdriver Spindles electronic D 3570 Impulse Driver, without shut-off D 3160 MINIMAT-EC-Servo D 3571 Impulse Driver, with shut-off D 3165 MICROMAT-EC / MINIMAT-EC D 3470 MINIMAT-T AUTOMATION AIR MOTORS D 3380 Screwdriving Stations and D 3330 Services D 6000 Air Mors Assembly Systems D 6200 BASIC LINE Standardised assembly systems Accessories D 6400 ADVANCED LINE D 3370 DCAM D 3320 Inserting Tools for Screwdrivers from 20 W up 1,2 kw D 3371 DCAM-XS D 3340 Workplace equipment and accessories D 6600 POWER LINE D 3345 Position control stand (PKS) from 1.6 up 18 kw Machine building components D 6800 Air vane mors for D 3350 Controller technology special applications D 3310 Screwdriving function modules D 6900 Speed regular DEPRAG INDUSTRIAL AIR TOOLS Details will be provided at GENERAL INFO D 0030 Corporate Image D 0080 Screwdriving Technique and D 0012 Complete Product Line Quality Assurance D 0090 Preventive maintenance and repair of air-operated ols Any news and further details will be provided at in the Internet. All catalogues can be ordered there or down-loaded from there. 28
29 DEPRAG - International Algeria EP-Technology Trading S.U.A.R.L. 29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunesien Tel.: +216 / 79 / Fax: +216 / 79 / info@ep-technologie.com Argentina ERIN S.A. Av. Constituyentes 5751 AR-C1431EZI Buenos Aires Tel.+Fax: +54 (0) 11 / info@erin-sa.com.ar Australia Assembly Technologies P/L P.O. Box 4918 North Rocks N.S.W Unit 32, 287 Vicria Rd. Rydalmere, N.S.W Australia Tel.: +61 / Fax: +61 / 2 / paul@assemblytech.com.au Austria Ing. Christian Thonauer DEPRAG-Fachberater Steinbachstraße 133 A-3001 Mauerbach Tel.: +43 / Fax: +43 / Mobil: c.thonauer@deprag.de Belgium AWP Parelhoenstraat 24 B-9080 Lochristi Belgium Tel.: +32 (0) Fax: +32 (0) Mobile: +32 (0) willems@awp-p.com Brasil Metalfema Ferramentas Pneumáticas e Eléctricas Ltda. Rua Saõ Pedro, 786 Saõ Leopoldo - RS BRAZIL ZIP Tel.: +55 (0) 51 / Fax: +55 (0) 51 / metalfema@metalfema.com.br China DEPRAG Assembly Technologies Co., Ltd. No. 111 Hong Ye Rd., Blk. 4 Unit D Suzhou , P.R. China Tel.: +86 (0) Fax: +86 (0) biz@deprag.com.cn d.hua@deprag.com.cn Czechia/Slovakia DEPRAG CZ a. s. ul. T. G. Masaryka 113 CZ Lázně Bělohrad Tel.: +420 (0) 4 93 / Fax: +420 (0) 4 93 / info@deprag.cz Denmark Herstad + Piper K/S Jernholmen 48C DK-Hvidovre Tel.: Fax: mail@herstad-piper.dk Egypt EP-Technology Trading S.U.A.R.L. 29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunesien Tel.: +216 / 79 / Fax: +216 / 79 / info@ep-technologie.com Esnia Pneumacon OY PK 2841, Kose PK EE Tallinn Tel.: Fax: GSM: rauno.kolga@pneumacon.fi Finland Pneumacon OY Palo-ojantie 5 FI Hyvinkää Tel.: Fax: harri.lindroos@pneumacon.fi info@pneumacon.fi France DEPRAG S.A.R.L. 18 Rue du Ried F SCHWEIGHOUSE sur Moder Tel.: / Fax: / info@deprag.fr Germany Werk Amberg Kurfürstenring D Amberg Postfach 1352 D Amberg Tel.: +49 (0) / Fax: +49 (0) / info@deprag.de Great Britain DEPRAG Ltd Unit B4 Pegasus Court Ardglen Industrial Estate Whitchurch Hants RG28 7BP Tel.: +44 (0) Fax: +44 (0) sales@deprag.co.uk Hungary ADLER 91 Export/Import Kereskedelmi Takarék u. 18/B H-8800 Nagykanizsa Tel./Fax: +36 (0) 93 / adler91adlovits@chello.hu econ Trading Kft. H-1089 Budapest Korányi Str. 3/B Tel.: Fax: peter.miko@econtrading.hu India LEAPTECH Corporation Mumbai office: 812 Cosmos, secr - 11 CBD Belapur New Mumbai Tel.: +91 / 22 / /2849 Fax: +91 / 22 / leaptech@vsnl.net Delhi office: C-332, Secr-10 Noida Tel.: +91 / 120 / Fax: +91 / 120 / leaptech@vsnl.net Bangalore office: # 53, Anchor Suddagundapalaya C.V. Raman Nagar Bangalore leaptechbg@vsnl.net Chennai office: 21/24 Kanchee Natrajan Street Vasudevan Nagar Jafferkhanpet Chennai INDIA Indonesia NEW SPEED TECHNOLOGY PTE LTD 1, Clementi Loop, #02-03 Singapore Tel.: , Fax: enquiry@newspeed.com.sg Iran NACCARSON AIR TOOLS Co., Ltd. Azadi Ave. No. 673 IR-Tehran Tel.: +98 (0) 21 / Fax: +98 (0) 21 /
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