Revolutionary super light weight aluminum diecast body butterfly valve
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2 New nti-condensation luminum Diecast Body 04MHLV 7V/8V 77ZNV-Z Revolutionary super light aluminum diecast body butterfly valve Larger Flow Rate Improved seat design (new cosine-curve seat) with rib disc (*except 40mm type) can provide a larger flow rate and larger Cv value than existing models by maintaining mechanical strength of the disc. *atent pending Ultra Super Light Weight Easy installation due to lighter (0% lighter than 2Z on mm types) and alignment ribs. mm 0mm mm Remarkable nti-condensation Capability Better anti-condensation capability is achieved by utilizing a high performance engineering plastic column. The high performance engineering plastic has excellent features such as low water absorption, high corrosion resistance, heat resistance, nonflammability as well as shock resistance, which is approximately four times that of hard VC material. Features Examples of (Kg) with gear operator Conventional 2Z-2I 77Z-2J (Iron body) Room temperature (degree C) (luminum diecast body) The graph below shows anti-condensation performance under degrees C cold moisture No condensation will be formed below the line on 77Z-2J, mm to mm No condensation will be formed below the line on 77Z-2J 40mm and 77Z-2! 2mm and 00mm Humidity (%) Engineering lastic Housing of Gear operator with stainless steel worm shaft The high performance engineering plastic housing and stainless steel worm shaft are standardized to prevent corrosion for the 2J type worm gear operator. Silicon Seat (mm to mm) The silicon seat is designed for chlorinated hot water applications for sanitary use in the 778Z. S Disc 778Z The S lined disc (poly phenylene sulfide with stainless steel core) is available up to mm and is an optimum product for corrosive fluids (subject to the performance of the rubber material). It works under the same concept as plastic butterfly valves whose contact parts with fluid consist of a plastic disc and rubber seat. NV-Z-01 21
3 Lock lever Worm gear neumatic cylinder specifications Motorized Valve nominal size pplicable flange standard Design standard Max.working pressure Working temperature range Woking temperature in continuous use 1 Body shell test 2 Seat leak test ctuator mounting flange ctuators Face to face dimensions Body Disc 40mm to 00mm JISKKNSI12Lb, BS 44 N, DIN N, BSE JISB Ma EDM 20 to 120 degrees Csilicon(778Z) 0 to 10 degrees C EDM to 0 degrees Csilicon(778Z) 0 to 10 degrees C 1.Ma 1.1Ma ISO 211 Lock lever, Worm gear, Vertical gear neumatic cylinder, Electric motor ISO 72/JIS B202 luminum diecast alloy Stainless steel type 16 materials S (olyphenylene sulfide lined on stainless steel core ) 4 Stem Stainless steel type 420J2 Surface treatment Seat Column Body EDM, NBR, Silicon Engineering plastic Epoxy-melanin baked with munsell 2.BG 6/12 Condensation preventionperformance No condensation is formed on gear actuator and its mounting flange under 4 degrees C room temperature with 7% humidity on degrees C chilled water line. 1. "Woking temperature in continuous use" stands for the temperature continuously kept exceeding one hour Ma piping pressure test at job site is available.. 1.2/1.4Ma test is also available upon request mm to mm types are available.. Slicon seat is available on mm to mm types as 778Z Never use an EDM rubber seat is ring if the valve being used for oil or for a fluid containing even a slight amount of oil. General description Dew condensation 04MHLV 7V/8V 77ZNV-Z This revolutionary aluminum diecast body butterfly valve is an extended model of our best selling 2Z. The high performance engineering plastic top plate (patent pending) with aluminum diecast body can prevent dewcondensation and allow auto-actuation with the ISO top flange design. 216 NV-Z-02
4 NV-Z ctuator selection chart Model 1J,1T Category / /2 Size ( mm inch J-1 1J-2 1T-2 ( J,2 I E 2J-1 K 2J-2 2J- 2I-4 K1 K K0 04M HLV 7V/8V 77ZNV-Z Remark: For the mm type with the accessories below, type 4I-2. should be selected. Micom unit Servo unit Speed control unit otentiometer Selection criteria G,F 4I ON-OFF Control Select when none of the following heavy duty items apply. KS K1S KS K0S 4I-00 Select when any of the following items apply. 1owder or high viscosity fluid (crude oil, etc.) 2Control specification (with positioner) Emergency open valve or pipe dead end valve 4I-0 4I-1 4I-2 4I-2. 4 I - 778Z is available on to mm types. NV-Z ressure-temperature rating 77Z 778Z (ressure) 1.0Ma 0.7Ma (ressure) 1.0Ma 0.7Ma 0.Ma 0.Ma Silicon 0.2Ma degree C (Temperature) degree C (Temperature) NV-Z-0 217
5 Nominalsize mm inch d D L H1 H / / Z/778Z-1J/1T W Lock lever type77z-1j (40mm to m) / 77Z-1T(1mm) 778Z-1J (mm to m) / 778Z-1T(1mm) H 4 92 W Lever type 1J-1 1J-1 1J-1 1J-1 1J-2 1J-2 1T-2 pprox Z is available on to mm types. 04M HLV 7V/8V H 77ZNV-Z H2 D d H1 L Worm gear type77z-2j (40mm to m) / 77Z-2 I (2mm, 00mm) 778Z-2J (mm to m) Nominalsize mm inch / / d D L H1 H2 H E K 7 7 F W Lever type 2J-1 2J-1 2J-1 2J-1 2J-2 2J-2 2J- 2J- 2 I-4 2 I-4 pprox Z/778Z-2J/2 I F K E 778Z is available on to mm types. D d W H1 H2 H L 218 NV-Z-04
6 R Double-acting pneumatic cylinder type77z-e (40mm to 00mm) 778Z-E (mm to mm) Nominalsize mm inch d D L H1 H2 H f1 f2 Cylinder type pprox / / K M HLV 7V/8V K K1 K1 K K ZNV-Z Nominalsize mm inch d D L H1 H / H f1 f2 Cylinder type pprox / K K K K K K K Z is available on to mm types. 77Z/778Z-E f1 f2 Selection criteria Select when none of the following heavy duty items apply. Select when any of the following items apply. 1owder or high viscosity fluid (crude oil, etc.) 2Control specification (with positioner) Emergency open valve or pipe dead end valve H2 H D d H1 E Installation direction ir port side L ir port side Estandard EB NV-Z-0 219
7 Single-acting pneumatic cylinder type77z-g (ir to open40mm to mm) /77Z-F (ir to open40mm to mm) 778Z-G (ir to openmm to mm) /778Z-F (ir to openmm to mm) Nominalsize mm inch d D L H1 H / / Nominalsize mm inch d D L H1 H / / Z is available on to mm types. 77Z/778Z-F 77Z/778Z-G H f1 f Selection criteria H f1 f2 f1 f2 1 1 Cylinder type KS KS KS K1S K1S KS KS K0S K0S Cylinder type0p KS KS K1S K1S KS KS K0S K0S pprox pprox Select when none of the following heavy duty items apply. Select when any of the following items apply. 1owder or high viscosity fluid (crude oil, etc.) 2Control specification (with positioner) Emergency open valve or pipe dead end valve 04M HLV 7V/8V 77ZNV-Z D d D d H1 H2 H F Installation direction L G Installation direction ir port side ir port side ir port side ir port side Fstandard FB Gstandard GB 220 NV-Z-06
8 R 04M HLV 7V/8V 77ZNV-Z 77Z/778Z-4 I Single phase electric motor type77z-4i40mm to 00mm 778Z-4Imm to mm Nominal size mm inch d D L H1 H2 H F K / / Note 1: For nominal size 40 to mm type (for control), the 4I-0 type should be selected. (The 4I-00 type is only designed for ON-OFF operation.) Remark: For the mm type with the accessories below, type 4I-2. should be selected. Micom unit Servo unit Speed control unit otentiometer 778Z is available on to mm types. F K 4I Installation direction Motor type 4 I-00 4 I-0 4 I-00 4 I-0 4 I-00 4 I-0 4 I-0 4 I-0 4 I-1 4 I-2 4 I-2 4 I-2. 4 I-2. 4 I- pprox D d H1 H2 H 4Istandard 4IB L NV-Z
9 NV-Z Cv value/pressure loss coefficient Cv value 00mm 2mm mm 1mm mm 0mm ressure loss coefficient 000 mm 00 0mm Cv value 0 0 mm mm mm 40mm ressure loss coefficient mm 1mm mm mm 2mm 00mm mm mm 04M HLV 7V/8V Valve opening (fully open) Valve opening (fully open) 77ZNV-Z NV-Z Cv value Nominal size Valve opening mm inch / / NV-Z ressure loss coefficient Nominal size Valve opening mm inch / / NV-Z-08
10 R NV-Z pplicable pipe list in case of 04M HLV 7V/8V Nominal size mm inch / / Sch20 Sch40 (TS flange) SchS Sch20S Minimum internal diameter of piping (mm) ZNV-Z NV-Z pplicable pipe list in case of B Nominal size mm inch / / Sch20 Sch40 SchS Sch20S Remark 1: pplicable Remark 2: Butterfly valves are inserted into a pipe that was fitted with the disc when fully open. In cases where you are using a pipe or flange that is less than the minimum inner pipe diameter, use is still possible if means are taken such as inserting a spacer between the valve and flange. For details, please consult us. B Minimum internal diameter of piping Minimum internal diameter of piping Minimum internal diameter of piping NV-Z-09 22
11 NV-Z iping bolt and nut sizes Hexagon bolt & nut Nominal size JIS K mm inch Hexagon bolts and nuts /2 4-M M /2 4-M M M168 8-M M M M M2012 JIS K Hexagon bolts and nuts 4-M M M168 8-M168 8-M M M M M M Long bolt & nut Nominal size JIS K JIS K NSI Lb/1Lb mm inch Long bolts and nuts Long bolts and nuts Long bolts and nuts / / M M2 4-M12 4-M M M M M M M M16 4-M M M M M M M M M U1/212 4-U/ U/ U/ U/818 8-U/ U/41 8-U/ U7/ U7/820 Remark 1. Hexagon bolts should be used whit hexagon (thin) nuts. 2. Unify screw (1 inch or above nominal size): 8 threads/inch. 04M HLV 7V/8V 77ZNV-Z Example Long bolts 12-M2214 Hexagon bolts 12-M2260 N M L S N M L S Long bolts and nuts (full thread) Hexagon bolts and nuts Remark 1. Hexagon bolts should be used whit hexagon (thin) nuts. 2. The values in parenthesis are the number of bolts when the bolts hole are tapped.. Unify screw (1 inch or above nominal size): 8 threads/inch. 224 NV-Z-
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