HIGH PERFORMANCE BUTTERFLY VALVE MODEL HP300 SERIES
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1 FEATURES AND BENEFITS Wafer & Lugged bodied butterfly valves for bi-directional use Dead end service are offered as standard in full ANSI Class and ratings (for lugged design only) The design of double offset sealing assures smooth, low torque operation and reduced seat wear. Extended neck length allows for adequate insulation and easily accessible for actuator mounting. Valve has a disc stop to prevent disc over travel, minimising possible seat damage whilst extending the service life of the valve actuator. The disc has been hydro-mechanically designed to maximise flow and minimise resistance, providing a high Cv value. The disc is spherically machined and the hand polished disc edge provides bubble tight shut off with minimal torque. One piece through stem design achieves high strength and positive disc control. Optional mounting plate is available to international standard. Non lubricated, coated bearings securely support the stem and minimise bearing friction and operating torque. V-packing is designed to give excellent resistance to pressure and seal effectively at both low and high pressures with little or no gland adjustment. Grafoil packing is also available for high temperature applications and are standard on the fire safe & metal seat units. All valves are tested for leakage at rated pressure, and zero defects are accomplished through a wide range of testing processes. Our spring loaded, easy grip lever is ergonomically designed for ease of operation. APPLICATIONS Challenger Valves and Actuators are the Right Choice for Valves and Actuation when quality matters. Servicing industries such as : Chemical, Textile, Paper, Steam, Water, Petrochem and Process Fluids. TECHNICAL SPECIFICATION Valve nominal diameter : 2 (50) - 60 (0) Face to Face Dimension: API 609 Category B MSS SP-68 DIN 3202 ISO 5752 BS 5155 End Connection Wafer, Lug Testing API 598, MSS SP-61, BS 6755 ANSI B Temperature : from -50 C up to +260 C (up to +380 C for HT version) The working temperature depends on the medium and seat material Maximum working pressure : Class / at ambient temperature Class / PN 20 Class / PN 50 Suitable for Vacuum service down to 0 bar (a) Maximum fluid velocity, under maximum working pressure: 4 m/s for liquids 40 m/s for clean gases Fire safe and metal seat options
2 TECHNICAL: MATERIALS 10 9 WAFER TYPE LB LB LUGGED TYPE LB LB NO PART MATERIAL MATERIAL STANDARD 1 Body Carbon Steel ASTM A216-WCB Stainless Steel ASTM A351-CF8 / CF8M 2 Disc Stainless Steel ASTM A Hard facing Stellite or ENP 3 Disc Pin 316 Stainless Steel ASTM A /316 4 Stem 5 Stem Retainer 6 Seat 17-4PH ASTM Stainless Steel ASTM A /316 ASTM A Stainless Steel ASTM A PTFE Polytetrafluoroethylene RTFE Reinforced Polytetrafluoroethylene 316 Stainless Steel ASTM A L Inconel 625 Fire Safe RTFE/316 Stainless Steel NO PART MATERIAL MATERIAL STANDARD 7 Seat Retainer Carbon Steel ASTM A36 Stainless Steel ASTM A / Retainer Bolt 316 Stainless Steel 9 Gland Bridge Stainless Steel ASTM A351-CF8 10 Stud Bolt 316 Stainless Steel 11 Gland 316 Stainless Steel 12 Packing PTFE or Grafoil 13 Packing Retainer 316 Stainless Steel 14 Upper & Lower Bushing RTFE /316 Stainless Steel 316 Stainless Steel 15 Bottom Packing PTFE or Grafoil 16 Bottom Cover Carbon Steel Stainless Steel 17 Hex Bolt 316 Stainless Steel A36 ASTM A /316
3 TECHNICAL: SEAT EXPLANATION TEFLON SEAT Seat Material: PTFE & RTFE Blowout proof stem design Lower operating torque Tight shut off Bi-directional application Leakage class VI (zero) METAL SEAT Seat Material: 316L & INCONEL Blowout proof stem design Inherent fire safe design Suitability for high temperature service Leakage class IV, V FIRE SAFE During and after a fire, when the soft (teflon) seat material has burned away, the metal seat activates automatically and prevents excessive flow. Blowout proof stem design Tight shut off Bi-directional application Inherent fire safe design Leakage class VI (zero)
4 TECHNICAL: HP301 & 302 ANSI# Torque & Pressure SIZE TEFLON SEAT 10 BAR 16BAR 20BAR METAL SEAT 20BAR MM N.m N.m N.m N.m Temperature / Rating: ANSI# Pressure (BAR Temperature (C
5 TECHNICAL: HP331 & 332 ANSI # Torque & Pressure SIZE TEFLON SEAT METAL SEAT 25 BAR 40 BAR 50 BAR 25 BAR 40 BAR 50 BAR MM N.m N.m N.m N.m N.m N.m Temperature / Rating:ANSI# Pressure (BAR Temperature (C
6 TECHNICAL: HP301 & 302 DIMENSIONS Dimension - Q1 / Q2 is the dimension shown to ensure clearance is considered between flanges and valve. The valve needs to be properly aligned so that the valve disc does not come in to contact with the flange faces as misalignment will result in damage to the valve. Applicable Flange Standard ANSI CL ISO/DIN PN10/16/20 JIS 10K/16K/20K All dimensions are approximate, please contact Challenger for more details. HP301 - WAFER TYPE CL. HP302 - LUGGED TYPE CL. SIZE MM HP301 & 302 DIMENSION ØA ØB C1 C2 C3 D Q1 Q2 50 Ø47 Ø Ø32 Ø46 65 Ø64 Ø Ø54 Ø65 80 Ø75 Ø Ø65 Ø Ø95 Ø Ø86 Ø Ø113 Ø Ø102 Ø116 Ø140 Ø Ø132 Ø Ø190 Ø Ø181 Ø Ø238 Ø Ø228 Ø242 Ø280 Ø Ø270 Ø Ø321 Ø Ø310 Ø Ø365 Ø Ø355 Ø Ø419 Ø Ø407 Ø Ø469 Ø Ø457 Ø Ø509 Ø Ø494 Ø Ø553 Ø Ø537 Ø Ø602 Ø Ø582 Ø Ø657 Ø Ø638 Ø Ø710 Ø Ø670 Ø Ø760 Ø Ø740 Ø Ø872 Ø Ø855 Ø878
7 TECHNICAL: HP SERIES Top View & Stem SIZE TOP VIEW FLAT STEM STANDARD KEYED STEM OPTION SQUARE STEM MM L1 L2 L3 M F F1 ØG H F ØG KEY SIZE F F1 ØG H M Ø Ø M Ø Ø M Ø Ø M Ø Ø M Ø Ø M Ø Ø M Ø28 8X7-50L Ø M Ø32 10X8-50L Ø M Ø35 10X8-60L Ø M Ø42 12X8-60L Ø M Ø48 14X9-75L Ø M Ø48 14X9-75L Ø M Ø60 18X11-75L Ø M Ø60 18X11-85L M Ø60 18X11-100L M Ø75 22X14-100L M Ø75 22X14-100L M Ø80 22X14-105L M Ø80 22X14-105L M Ø90 25X14-130L M Ø90 25X14-130L
8 TECHNICAL: HP331 & 332 Dimension - Q1 / Q2 is the dimension shown to ensure clearance is considered between flanges and valve. The valve needs to be properly aligned so that the valve disc does not come in to contact with the flange faces as misalignment will result in damage to the valve. Applicable Flange Standard ANSI CL. ISO/DIN PN25/40/50 All dimensions are approximate, please contact Challenger for more details. HP331 - WAFER TYPE CL. HP332 - LUGGED TYPE CL. SIZE MM HP331 & 332 DIMENSION ØA ØB C1 C2 C3 D Q1 Q2 50 Ø47 Ø Ø32 Ø46 65 Ø64 Ø Ø54 Ø65 80 Ø75 Ø Ø65 Ø Ø95 Ø Ø86 Ø Ø113 Ø Ø102 Ø115 Ø140 Ø Ø122 Ø Ø186 Ø Ø178 Ø Ø228 Ø Ø218 Ø232 Ø276 Ø Ø266 Ø Ø315 Ø Ø304 Ø Ø359 Ø Ø345 Ø Ø405 Ø Ø391 Ø Ø447 Ø Ø439 Ø Ø549 Ø Ø519 Ø540
9 TECHNICAL: HP SERIES Top View & Stem SIZE TOP VIEW STANDARD OPTION FLAT STEM KEYED STEM SQUARE STEM MM L1 L2 L3 M F F1 ØG H F ØG KEY SIZE F F1 ØG H M Ø Ø M Ø Ø M Ø Ø M Ø Ø M Ø Ø M Ø Ø M Ø32 10X8-50L Ø M Ø35 10X8-60L Ø M Ø42 12X8-60L Ø M Ø48 14X9-75L Ø M Ø60 18X11-75L Ø M Ø60 18X11-100L M Ø75 22X14-100L M Ø80 22X14-100L
10 TECHNICAL: CV VALUES SIZE MM CLASS DEGREE OF DISC ROTATION Extension brackets for various temperatures PIPELINE FLUID TEMPERATURE HANDLE GEAR PNEUMATIC Std. Act -38 C to 190 C NONE NONE NONE 191 C to 238 C 100 NONE NONE 239 C to 293 C C to 343 C C to 385 C 386 C to 440 C C to 496 C C to 538 C
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Materials : Carbon steel or stainless steel
Size : Ends : Min Temperature : Max Temperature : DN 50 to 600 mm Between PN25 flanges - 29 C + 210 C Max Pressure : 25 Bars Specifications : Double eccentric Wafer type Fire safe according to ISO 10497
Materials : Carbon steel or stainless steel
Size : Ends : Min Temperature : Max Temperature : DN 50 to 600 mm Between PN25 or PN16 flanges 29 C + 210 C Max Pressure : 25 Bars Specifications : Double eccentric Wafer type Fire safe according to ISO
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The Keystone Series GR is a heavy duty industrial resilient seated butterfly valve aimed at general purpose applications.
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MK Series - High Performance Butterfly Valves Operation and Maintenance Instructions
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