FR FROMM ROBOT SERIES 2011 Self-propelled machines for wrapping stacked loads with protective LLDPE film.
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1 Page: 1/12 FROMM Half Automatic ROBOT Stretch wrapping machine, FR FROMM ROBOT SERIES 2011 Self-propelled machines for wrapping stacked loads with protective LLDPE film. FR33x Series; With MECHANICAL TENSION system Models FR330 / FR331 / FR332 FR35x Series; With MAGNETICALLY TENSION system Models FR350 / FR351 / FR352 FR39x Series; With single motor FIXED PRE-STRETCH system Models FR390 / FR391 / FR392 FR40x Series; With double motor ADJUSTABLE PRE-STRETCH system Models FR401 / FR402 / FR403 Semi-automatic stretch wrapping Robot with multiple wrapping programs. Which will wrap your load in less than 1 minute. FROMM stretch wrappers are extremely user-friendly and can be used in every situation. The FS40x series in particular, are highly suited for those users which are wrapping from 40 pallets per day. Did you know that FROMM can reduce your material up to 65%!! Imagine which savings you can make per year. Extra emphasis was placed during the design stage on safety and reliability. All the machines are designed to cope with a high workload. The use of carefully selected components keeps maintenance to a minimum. Article Nr. The article code for the FR3xx & FR40x exists of 4 groups. Starting always with 32.2 To identify the various group codes check document: Identification Codes FR3xx.V01 (Or latest reversion) Art. Nr: Pos (Fixed group code for FR3xx) Series FR machines Pos Version operating panel Pos Version battery Pos Version / Length mast Pos Version carriage Pos Machine options
2 Page: 2/12 Measurements (l x w x h): Space saving machine with minimal occupation of floor space. (See layout) Start stop: Specifications machine: Batteries Optional batteries soft start and soft stop. audio signal at start of wrap cycle; photo-electric cell for automatic height detection; bottom wraps adjustable on floor level (bottom pallet) with carriage 3 and 4; maintenance free mast with build-in chain transport; Flash light warning when machine is in function; 2x Maintenance free gel batteries 12 Volt 110Ah serial connected; 150 / 180 Packaging loads with full batteries; Loading time approx 8 10 Hours; Life time batteries 800 / 1000 Loads. 1x TRAXION battery 12 Volt 110Ah; 180 / 230 Packaging loads with full batteries; Loading time approx 8 10 Hours; Average lifetime 4 to 5 years Average re-charging 2500 Loads. Control panel (OP1): Easy to operate control panel, with potential meter, for adjustment of parameters and previously set wrapping Specifications OP1: fixed delay of the photo-electric cell, for film overlap at pallet top Via jumper 6 or 9 seconds;
3 Page: 3/12 Programs OP1: UP and DOWN Program; Functions: adjustable bottom wraps 0-10; adjustable top wraps 0-10; Control panel (OP2): adjustable (frequency-controlled) Robot speed Max. 93 M/Min; adjustable (frequency-controlled) upward/downward speed of the film carriage Max 3,4 M/Min; Easy to operate integrated touch button control panel, based on microprocessor, for adjustment of parameters and previously set wrapping programs. Specifications OP2: Programs OP2: Eventually combined with: F00 - blocking of parameters possible; F09 - delay of the photo-electric cell, for film overlap at pallet top; easy to read error code list; F01 - UP and DOWN Program; F01 - Only UP program; F01 - Only DOWN program; F21 Long goods program; pallet-foot program one via F07 and F08; banderol program one via F07 and F08; F07 amount of reinforcement wraps; F08 Reinforcement height; F10 Starting height (0 = ZERO position); F11 Stopping height (0 = ZERO position); F12 Cycle without photocell; F22 / F23 - top-sheet program; F26 Cutting device
4 Page: 4/12 Functions: F05 - adjustable bottom wraps 0-10; F06 - adjustable top wraps 0-10; F02 - adjustable (frequency-controlled) Robot speed Max. 93 M/Min; F04 - adjustable (frequency-controlled) upward/downward speed of the film carriage Max 3,4 M/Min; F17 - adjustable (frequency-controlled) first/second pre stretch motor; (Only for Model FR40x) 1. selection of film tension between pallet and carriage; 2. selection of pre-stretch between the two rolls in the carriage; Above 2 settings can be change and adapted during: F13 F17 bottom wraps; F14 F18 carriage movement up; F15 F19 top wraps; F16 F20 carriage movement down;
5 Page: 5/12 Stretch unit 1: Carriage C2 Carriage with mechanical tension by one brake roll Easy reel changing system, The film is tensioned between carriage and pallet. Tension stretch between 0 and 50% depending on film quality. Suitable for medium high pallet weights from 150 to 4000kg. This carriage allows a fast film coil change and very easy brake adjustment, by means of an mechanical blocking system. With normal shaped pallets the carriage has to work with at least upon 100% guaranteed stretch-film, insuring that film will not tear or brake. If the machine will be advised with this carriage C2, our initial advise would be to install the OP1 on this system. Nevertheless also OP2 will function with the simple carriage C2 The advise for OP2 would to install it, with carriage C6 and C7, or in those cases where the client wants to wrap special pallets, in combination with one or more specific parameters and programs. film carriage returns to zero position after every cycle. Maximum stretch approx. 50% (Depends on the quality of stretch film) 1 meter becomes 1,5 meter. Film: Sound level: Film cutting device C2: blown and cast, max. 27mu; max. coil diameter 250mm; core 76mm; < 80dB with cast film. Not available on this carriage
6 Page: 6/12 Stretch unit 2: Carriage C4 Carriage with magnetically tension by one brake roll Easy reel changing system, The film is tensioned between carriage and pallet. Tension stretch between 0 and 100% depending on film quality. Suitable for medium high pallet weights from 150 to 2000kg. This carriage allows a fast film coil change and very easy brake adjustment, by means of an tensioning knob on the carriage. Or via the Operating panel 2. With normal shaped pallets the carriage has to work with at least upon 150% guaranteed stretch-film, insuring that film will not tear or brake. If the machine will be advised with this carriage C4, our initial advise would be to install the OP1 on this system. Nevertheless also OP2 will function with the simple carriage C4 The advise for OP2 would to install it, with carriage C6 and C7, or in those cases where the client wants to wrap special pallets, in combination with one or more specific parameters and programs. film carriage returns to zero position after every cycle. Maximum stretch approx. 50% (Depends on the quality of stretch film) 1 meter becomes 1,5 meter. Film: Sound level: Film cutting device C4: blown and cast, max. 27mu; max. coil diameter 250mm; core 76mm; < 80dB with cast film. A film cutter can be supplied as option in the carriage 4, in combination with OP2. After that the machine has made his final wrap, the cutting device will cut the film inside the carriage. This will time for the truckdriver, he doesn t have to come down from his truck in order to break the film by hand. (Models where the article number is ending with 1)
7 Page: 7/12 Stretch unit 3: Carriage C6 Ultra quick film reel changing system, no complicated film inlay by moving the film between more rollers. Just open the door, feed the film and close the door again. Motorised pre stretch by means of one motor, feeding film towards the pallet and controlled by analogue sensor. Pre-stretch is fixed at 250% by means of three gears. With normal shaped pallets the carriage has to work with at least upon 250% guaranteed stretch-film, insuring that film will not tear or brake. If used in combination with the correct film, optimum reliability in combination with economic benefits can be guaranteed. With gears 250% an average pre-stretch of 200% can be guaranteed. Max 250% Pre stretch, Tension between pallet and carriage adjustable with OP2 during Bottom wraps Carriage up movement Top wraps Carriage down movement. film carriage returns to zero position after every cycle. Maximum stretch approx. 250% (Depends on the quality of stretch film) 1 meter becomes 3,5 meter. Film: Sound level: Film cutting device C6 /C7: blown and cast, max. 27mu; max. coil diameter 250mm; core 76mm; < 80dB with cast film. A film cutter can be supplied as option in the carriage 6 and 7, in combination with OP2. After that the machine has made his final wrap, the cutting device will cut the film inside the carriage. This will time for the truck-driver, he doesn t have to come down from his truck in order to break the film by hand. (Models where the article number is ending with 1)
8 Page: 8/12 Stretch unit 4: Carriage 7 Ultra quick film reel changing system, no complicated film inlay by moving the film between more rollers. Just open the door, feed the film and close the door again. Motorised pre stretch by means of two independent adjustable motors for setting the pre stretch by steps of 10%. Even in case of extremely sharp pallet corners, the machine can be set up in such a way that also with an average quality of film it will not tear or brake. Thus ensuring optimum reliability in combination with economic benefits. 120% 400 % pre stretch, adjustable with OP2 during Bottom wraps Carriage up movement Top wraps Carriage down movement. film carriage returns to zero position after every cycle. Maximum stretch approx. 400% (Depends on the quality of stretch film) 1 meter becomes 5 meter. Film: Sound level: Film cutting device C6 /C7: blown and cast, max. 27mu; max. coil diameter 250mm; core 76mm; < 80dB with cast film. A film cutter can be supplied as option in the Carriage 6 and 7, in combination with OP2. After that the machine has made his final wrap, the cutting device will cut the film inside the carriage. This will time for the truck-driver, he doesn t have to come down from his truck in order to break the film by hand. (Models where the article number is ending with 1)
9 Page: 9/12 Pack dimensions: Transport: Power: Options Application: Min. dimensions 600 x 600mm Min Weight is depending on floor structure / surface in combination with tension and pre-stretch. by means of 2 holes for forklift truck at one side of the machine. 1 phase 230V / 1 kw IP pallet height 2.500mm; 2. pallet height 2.800mm; 3. photoelectric cell for black film; Wrapping of pallets; Wrapping of extraordinary sizes; Wrapping of forms out of standard;
10 Page: 10/12 Warrantee: Warranty over a period of 24 months, excl. batteries using the machine in operation 8 hours a day, 40 hours a week. The warranty includes all deficiencies clearly resulting from poor manufacturing or faulty materials. The warranty excludes: a) wearing parts. b) deficiencies resulting from improper stocking, incorrect handling and use as well as from using strapping / stretch film qualities not recommended by FROMM. c) deficiencies resulting from improper repair work made by the customer. d) The batteries have a factory warranty of 6 months. Warranty lapses as soon as the installation is not maintained according to supplied maintenance- and operating instructions. The warranty only concerns the parts to be replaced, exclusive the necessary repair hours. Damage claims as a result of production shutdowns and claims for damage to persons and to property resulting from warranty deficiencies cannot be asserted by the customer. The warranty is FOB FROMM SLOVAKIA SA, Malacky, Slovakia. If it is necessary to go to the customer all expenses for journey, board and lodging are at purchaser s / customers charge. Tariffs and conditions in force for work are not in warranty. Delivery: Ex-works Malacky SLOVAKIA Available from: August 2011 For further information please contact Ed Pennings, FROMM Stretch Wrapping Division. We sincerely hope that this information is of interest. We assure professional handling and execution of your order in advance and would be happy to assist with further information, if needed. Best Regards, FROMM Packagings Systems / Downloads can be found at our website.
11 Page: 11/12 Machine FR390 / FR400 Fig 1
12 Page: 12/12 Operating panel 1 Fig 2 Operating panel 2 Fig 3
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