Digital flatbed cutter G3 series (M-1600, M-2500, L-2500, L-3200, XL-1600, XL-3200, 2XL-1600, 2XL-3200, 3XL-1600, 3XL-3200) Operating manual

Transcription

1 Digital flatbed cutter G3 series (M-1600, M-2500, L-2500, L-3200, XL-1600, XL-3200, 2XL-1600, 2XL-3200, 3XL-1600, 3XL-3200) Operating manual

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9 - 1-1

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11 1-3

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13 1-5

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15 G3 Series M line L line XL line 2XL line 3XL line 1-7

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17 Fig. 2-1 Directional information 2-1

18 Fig. 2-2 Position of rating plate Serial number Description

19 Fig. 2-3 UL marking 2-3

20 Fig. 2-4 Cutter - overview

21 Fig. 2-5 Modules - tool inserts - tools 2-5

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23 2-7

24 Fig. 2-6 Static work surface

25 Fig. 2-7 Conveyor Fig. 2-8 Cutter extension 2-9

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27 2-11

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29 2-13 Axis Function Movement system

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31 Fig. 2-9 Basic device dimensions Type Work surface (D x E) Overall dimensions (B x C) Width B1 Width B2 Height Work surface (A) 2-15

32 Type Static material clearance width (D) Material clearance width with CV (D) Material clearance thickness Type Weight max. floor load Type Max. weight processing material [ Max. weight processing material

33 Fig Cutter extension dimensions Type Cutter extension T1 M-1600 M-2500 L-2500 L-3200 XL-1600 XL XL XL XL XL

34 Value Units Value Units Vacuum generator 1-9 KW Vacuum generator 1-15 KW Vacuum generator 1-9 KW Value Units Value Units Value Units

35 Vacuum generator 1-9 KW Value Units Value Unit Conveyor feeding clamps Control of vacuum zones, supply of various modules, tools Value Units Value Units 2-19

36 Value Units Value Units

37 2-21

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39 3-1

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41 - 3-3

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44 - - -

45 Fig. 3-1 General danger area 3-7

46 Fig. 3-2 Danger area on the module carriage

47 Fig. 3-3 Danger area during the installation 3-9

48 Fig. 3-4 Working area around the cutter

49 3-11

50 Fig. 3-5 Safety signs

51 3-13

52 Fig. 3-6 Safety and monitoring devices

53 3-15

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55 3-17

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57 3-19

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61 3-23

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65 4-1

66 Fig. 4-1 Control panel

67 Fig. 4-2 Operating unit 4-3

68 Fig. 4-3 Navigation keys Key Function in the cutter menu Key Function in the editor Fig. 4-4 Numerical keys Fig. 4-5 Function keys

69 Fig. 4-6 Travel keys, shift key Fig. 4-7 Soft keys 4-5

70 Current operating status With SHIFT key Function Without SHIFT key Current operating status With SHIFT key Function Without SHIFT key Current position With SHIFT key Function Without SHIFT key Current operating status Function

71 Fig. 4-8 Emergency stop switches

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73 Fig. 4-9 Maintenance unit 4-9

74 Fig Interfaces

75 Fig Current menu number, menu Symbol Description 4-11

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77 Tab Information 4-13

78 User level Description

79 4-15

80 Key Description Key Description Menu Description

81 - 4-17

82 Fig Switching on the machine

83 4-19

84 Fig activate operating status

85 4-21

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87 Fig Moving the bar/module 4-23

88 Fig Tool handling

89 Fig Marking the tool (e.g.) 4-25

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91 Fig Module carriage/module/tool/blade, router, etc. 4-27

92 Fig Example: module carriage position for changing the module

93 Fig Module mount 4-29

94 Fig Inserting a module

95 Fig Insert tool 4-31

96 Tool Connection (port)

97 Fig Connection - electrical tools 4-33

98 Fig Interface unit - connections

99 Module Key combination 4-35

100 Fig Tool positions Item position Description Key Signal

101 Fig Vacuum zones (e.g. L-2500) 4-37

102 Fig Defining the vacuum range

103 Fig Defining the vacuum range 4-39

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105 Fig Feed direction - position of auxiliary drive 4-41

106 Fig Feeding clamp

107 Fig Feed guide rail 4-43

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109 Fig Automatic tool initialisation 4-45

110 Fig Adjusting the height

111 Fig Initialisation 4-47

112 Fig Laser pointer settings

113 Fig Reference point settings 4-49

114 Fig Define reference point

115 Fig Material stop 4-51

116 Fig Slot protective plate

117 Fig Module and tool holder 4-53

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119 5-1

120 Fig. 5-1 Module

121 Fig. 5-2 Tool slot, tool assignment e.g. Module 2, tool

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123 5-5 Fig. 5-3 Init height

124 Fig. 5-4 Stop angle Selection Description

125 Selection Description

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127 Fig. 5-5 Init tool settings

128 Fig. 5-6 Auto lift-up angle

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131 5-13

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133 Fig. 5-7 Tool slot, tool assignment e.g. Module 2, tool 1 Fig. 5-8 Tool slot, tool assignment e.g. Module 2, tool

134 Fig. 5-9 Module Fig Tool slot, tool assignment e.g. Module 2, tool 1

135 Fig Module Fig Tool slot, tool assignment e.g. Module 2, tool

136 Fig Module

137 Fig Tool slot, tool assignment e.g. Module 2, tool

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140 Axis Description

141 Fig Light barrier options

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147 Fig Define vacuum range

148 Fig Vacuum zones (e.g. L-2500)

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153 Fig Polygons (approx. 10 x 10 mm) distributed over the entire work surface 2268 Fig Squares (approx. 10 x 10 mm) distributed over the entire work surface

154 Fig Circles (diameter approx. 10 mm) distributed over the entire work surface 2274 Fig Diagonal over the entire work surface

155 Fig DIN test, 255 mm x 170 mm 2278 Fig S test, 140 mm x 240 mm

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157 User Description

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161 Fig Keyboard test

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165 Fig. 6-1 Error display on the operating unit 6-1

166 Fig. 6-2 Error display on the status and error display Item Sequence Description

167 Signal Error 6-3

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204 Cleaning fluids Place of use Description Specification Description Specification Description Specification Description Specification

205 - 7-5

206 Maintenance/inspection during operating hours Weekly Monthly By personnel One-off activity Repetitive interval If necessary By authorised maintenance personnel One-off activity Repetitive interval If necessary

207 Maintenance/inspection during operating hours Weekly Monthly By personnel One-off activity Repetitive interval If necessary By authorised maintenance personnel One-off activity Repetitive interval If necessary 7-7

208 Fig. 7-1 Lubricating points Place of lubrication Amount Cause

209 Accessories Amount Activity 7-9

210 Fig. 7-2 Service flaps, covers Item Description Task

211 - Fig. 7-3 Secure the machine 7-11

212 -

213 Fig. 7-4 Remove the covers 7-13

214 Fig. 7-5 Oiling the guide rails

215 Fig. 7-6 Remove the covers 7-15

216 Fig. 7-7 Guide bearings

217 Fig. 7-8 Lubricating the lubrication points 7-17

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219 Fig. 7-9 Remove the covers 7-19

220 Fig Cleaning the guide rails

221 Fig Lubricate bearing 7-21

222 Fig Clean the chipping protection brush

223 Fig Cleaning the feeding clamps/feed guide rail 7-23

224 Fig Drain condensation water

225 - Fig Remove the cover 7-25

226 Fig Automatic circuit breakers Fuse Consumer

227 Fig Undoing the tensioning screws 7-27

228 Fig Removing the covers

229 Fig Determining conveyor direction G3 Cutter 7-29

230 Front CE (CE2500 and CE3200) Front CE (CE0800, CE1250 and CE1600)

231 Front CE (CE0800, CE1250 and CE1600) and rear CE (CE2500 and CE3200) Front CE (CE0800, CE1250 and CE1600) and rear CE (CE0800, CE1250 and CE1600) 7-31

232 Fig Overview - gluing the conveyor belt

233 Fig Gluing the conveyor belt 7-33

234 Fig Reinforcing the edges

235 Fig Tensioning the conveyor belt 7-35

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237 8-1

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