TFS 1000 EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY

Transcription

1 EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY

2 PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION

3 APPLICATION is the result of thorough development. It is used for laser marking and engraving, but also for other applications generating a medium/ high amount of dust. It stands out for its high filter surface and the intelligent layout of the system. In addition, is the first system with INSPIRE control electronics within the TBH product range to be launched onto the market. AREAS OF APPLICATION: Laser machining with W CO lasers and 10-50W solid-state lasers (fibre lasers and crystal lasers) respectively with a working surface of 1500 x 1000 mm Work processes with sticky/dampish dust Work processes with vapours/gases THE SYSTEM INCLUDES A LARGE VARIETY OF FEATURES: Simple filter replacement Individual filter monitoring for optimized maintenance Special filter concept increasing the service life of the system High air volume for high-performance extraction Powerful electronics Similar to image FUNCTIONAL PRINCIPLE The process air is drawn from the place of origin into the system e.g. by means of a suction hose. Once it is inside the system, it passes the intake socket to reach the SafeLine prefilter developed specifically for the. This allows optimum inflow across the whole filter surface thus reducing losses within the filter. In addition, the filter was optimized for low-contamination filter replacement. Once it passed the prefilter, the air then reaches the particle filter (H14 in accordance with DIN EN 18). It separates smallest particles from the process air thus allowing circulating the air back to the work area later on. Once the harmful particles have been separated, the air is led to the activated-carbon/bac filter separating gaseous substances and collecting odours. In order to optimize the separation performance and to increase the service life, the whole activated-carbon unit has been completely reworked thus optimizing it significantly. After passing this last step of the filtration process, the air is returned to the work area by means of the high-performance blower and passing the acoustic insulation of the system s exhaust vent. EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 3

4 PRODUCT FEATURES SIMPLE FILTER REPLACEMENT Filter replacement is done easily by the front door of the system. The SafeLine filter on fig. 1(1) and the particle filter on fig. 1() are two separate filters braced into the by a common tensioning system. Nevertheless, they can be replaced separately. No tools are required for the filter replacement. The process thus doesn t take much time either. The activated-carbon/bac filter on fig. 1(3) is located above both of the two saturation filters and can be replaced separately if required. 3 SPECIAL FILTER CONCEPT INCREASING THE SERVICE LIFE OF THE SYSTEM Specifically for the application in, the filters used were optimized regarding both handling and the system s service life. For this purpose, the SafeLine filters are mounted into a closed filter housing which can easily be closed during the filter replacement (fig. ) thus effectively protecting the operator against the filtered matters they contain. The special design allows heavy particles to settle at the bottom of the filter without clogging the filter surface. Ultimately, the combination of the huge filter surface and optimum inflow into the filter packages ensures the long service life. Fig. 1 1 In order to meet the constantly growing safety requirements of our customers, particularly in the area of laser welding, the is equipped with an H14 particle filter (99,995% in accordance with DIN EN 18). This filter even facilitates the separation of ultra-fine particles and enables the recirculation of the cleaned air to the work area. At the activated-carbon/bac step of filtration, gaseous substances are separated from the air previously cleaned from particles. For an increased service life, the complete airflow inside the filter was now modified thus reducing the flow rates and optimizing the contact time of air and granulate. As a result, the service life of the filter was increased significantly. Fig. : Back of a SafeLine filter HIGH AIR VOLUME FOR HIGH-PERFORMANCE EXTRACTION was developed specifically for W CO lasers and 10-50W solid-state lasers (fibre lasers and crystal lasers) with a working surface of x mm as well as for other applications with a high demand of air volume (e.g. multi-site extraction). For this purpose, a special high-performance blower standing out for processing high air volumes, for its low-noise operation and for its low energy consumption is used. PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 4

5 INDIVIDUAL FILTER MONITORING FOR OPTIMIZED MAINTENANCE Using the electronic control system INSPIRE, includes separate filter monitoring for SafeLine and particle filters; see fig. 3(4,5). Easing the maintenance planning, this also optimizes the maintenance costs for the customer. POWERFUL ELECTRONICS is equipped with the electronic control system INSPIRE. In comparison with other systems known on the market, it stands out particularly for its colour display, its ease of use without complicated menu navigation and its wide performance range. Manual adjustment of the Display & notification of malfunctions rotation speed Error memory improves the Switching between run/standby coordination between the Individual filter monitoring of customer and the TBH service SafeLine and particle filters Adaption to specific customer with status indicator applications is possible by means Filter-saturation indicator of of parameterisation the extraction system Comprehensive interface functions Optical and acoustic filter-saturation indicator OPERATING ELEMENTS: 1) Switching between run/standby ) Manual adjustment of the rotation speed 3) Filter-saturation indicator 4) Filter status of the prefilter 5) Filter status of the main filter 6) Temperature and turbinemalfunction indicator 7) Performance-setting indicator / operating-hours meter ADSORPTION OF GASEOUS SUBSTANCES Two complimentary filter materials are used for the adsorption of gaseous substances. The activated carbon facilitates the physical adsorption process while the BAC granules facilitate a chemical adsorption process. Neutralisation of specific gaseous substances is achieved through chemical binding with the reaction substance that is deposited on the carrier material. Because the physical and chemical adsorption processes are complementary, an extremely wide range of gases and odours can be collected. Fig. 3 Activated carbon BAC granules Activated carbon/bac EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 5

6 TECHNICAL DATA AREAS OF APPLICATION: Laser machining with W CO lasers and 10-50W solid-state lasers (fibre lasers and crystal lasers) respectively with a working surface of 1500 x 1000 mm Work processes with sticky/dampish dust Work processes with vapours/gases Similar to image INCLUDES: Fully assembled (incl. the filter configuration of your choice) 4 wheels for mobile use Power cable TECHNICAL SPECIFICATIONS UNIT STANDARD PLUS Unimpeded air flow rate m³/h max max Effective air flow rate m³/h Max. static pressure Pa Voltage V 10/30 10/30 Frequency Hz 50/60 50/60 Power input kw Protection class Motor and drive system - brushless motor Noise level db(a) approx. 68 approx. 68 Serial interface D-sub 5-pin 5-pin Weight kg approx. 10 approx. 150 Dimensions (HxWxD) mm 1300x540x x540x730 DN 15 intake socket number 1 1 DN 160 outlet socket number 1 1 Colour (cabinet) RAL Colour (top cover) RAL FILTERKONFIGURATION Pre-filter (F9) Particle filter (H14) A Activated carbon/bac filter - 50 liter PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 6

7 ORDER DATA STANDARD PLUS DESCRIPTION ART.-NO. DESCRIPTION ART.-NO. 30V 50/60Hz Plus 30V 50/60Hz V 50/60Hz Plus 10V 50/60Hz REPLACEMENT FILTERS REPLACEMENT FILTERS SafeLine filter Particle filter SafeLine filter Particle filter Activated carbon/bac filter - Activated carbon/bac filter EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 7

8 ACCESSORIES AIR INLET - FLEXIBLE CONNECTION HOSES DESCRIPTION DN (mm) LENGTH (m) ART.-NO Hose set with nipple and hose clip CABLE REMOTE CONTROL UNIT FUNCTIONS: Display filter blocked Switch Run/Stand-by Infinitely adjustable speed controller Start position of the extraction system: stand-by-mode USE DESCRIPTION CABLE LENGTH ART.-NO. Cable remote control unit 7m INCLUDES: Remote control unit (with cable) PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 8

9 ELECTRONIC CONTROLS FUNCTION STANDARD PLUS Manual adjustment of the rotation speed ü ü Switching between run/standby ü ü Filter-status indicator of the SafeLine filter ü ü Filter-status indicator of the particle filter ü ü Filter saturation of the extraction system * ü ü Display: Filter full system (Device turns off)* ü ü Real-time operating-hours meter ü ü Display of malfunctions (temp./turbine) ü ü INTERFACE FUNCTIONS Notification: Filter full* ü ü Switching between run/standby ü ü External adjustment of the rotation speed ü ü Notification: rotation speed okay ü ü Notification: Temperature error ü ü Notification: collective fault ü ü Error memory ü ü Programming access ü ü * Common measurement of all filters installed in the extraction system EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 9

10 TECHNICAL DRAWINGS 1300 mm 540 mm 730 mm STANDARD / PLUS PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 10

11 NOTES EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 11

12 TBH GmbH EXHAUST- AND FILTRATION TECHNOLOGY GERMANY Heinrich-Hertz-Straße 8 / DE Straubenhardt Tel.: +49 (0)708 / / Fax: +49 (0)708 / info@tbh.eu /