200-SERIES EXTRACTION

Transcription

1 FP 200-SERIES EXTRACTION / filter / POLLUTION CONTROL // technology

2 FP 200-SERIES PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 2

3 FP 200-SERIES APPLICATION The FP 2 and FP 23 systems are equipped with cleanable filter cartridges which allow dust build-up to be removed from the filters using bursts of compressed air. This means that these devices are ideal for applications in which large amounts of dry dust are extracted, and that they have very long service lives in comparison to systems with saturation filters. The special high-power blowers or turbines give the systems a high effective air flow rate, allowing them to be used in decentralised positions for multi-site extraction. Depending on the customer s application, the systems can also be factory configured with particle filters and/or activated carbon/bac filters. Precoating (applying a separating layer to the filter cartridge) enables the system to reliably filter out even sticky and moist dust. Areas of APPLICATION: Laser processing (in some cases combined with precoating) Mechanical processing (grinding, deburring, milling, drilling, cutting) Transferring materials, packaging processes, transporting/ conveying processes Decentralised set-up for multiple workstations Similar to image THE SYSTEM INCLUDES NUMEROUS FEATURES: Cleanable filter cartridge Can be upgraded with various filter modules at the factory Simple dust removal Cleaning control unit Powerful electronics functional principle The contaminated air is collected by the collection unit (extractor hood, suction arm, hose, etc.) and transported into the filter unit directly or through a pipe or flexible hose. The dust particles are filtered out by cleanable filter cartridges in the filter unit. The filter cartridges are cleaned by bursts of compressed air which are directed into the filter cartridges by the automatic cleaning system. The filtered-out dust particles are collected in a dust collector for easy disposal. If necessary, a dust bag can also be inserted for low-contamination disposal. EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 3

4 FP 200-SERIES product Features Cleanable filter cartridges The FP 2 and FP 23 are equipped with six cleanable filter cartridges of dust class M. The filter cartridges are made of BGIA (Institute for Occupational Safety and Health of the German Social Accident Insurance)/ USGC tested filter material with a special fold that allows optimal cleaning. Depending on the application, special coated versions can be used. Please contact the TBH sales team for more information. new filter cartridge filter cartridge in use filter cartridge after cleaning Can be upgraded with various filter modules at the factory Depending on the specific application and applicable occupational safety regulations, it may be necessary to add additional filter levels to the filter cartridges. An optional particle filter (H3) can be installed downstream to increase the separation efficiency, e.g. where carcinogenic substances are present. A molecular filter (activated carbon/bac) is also available to eliminate odours and gases from the process air. Filter cartridge () Particle filter (optional) Activated carbon/bac filter (optional) Simple dust removal The dust collected in the process can be disposed of using the removable dust collector. If necessary, a dust bag can also be inserted for low-contamination disposal. PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 4

5 Cleaning control unit STANDARD: Controlled cleaning interval (time set in the device) Coastdown cleaning (filter is cleaned while the extraction system is in standby mode) OPTIONAL: The cleaning control unit allows you to program various cleaning modes, operate a Precotech 200 automatic precoating system and integrate the unit into the TBH extraction system. Automatic cleaning control unit with various operating modes (interval cleaning, coastdown cleaning, differential pressure-controlled cleaning depending on filter saturation, cleaning via the interface by the customer) Differential pressure filter monitoring with indicator for filter cartridge change Interface for integration into the TBH extraction system Controls connected slide valves Please see the separate cleaning control unit catalogue for more information. Powerful electronics The FP 2 and FP 23 are equipped with a 25-pin D-sub interface as. The following functions can be controlled and monitored using both the display and this interface: Fully adjustable speed control..... Advance warning when filter saturation reaches 75%. Visual and acoustic signals when filter is saturated. Displays notification of malfunctions. Switching between start and standby modes OPERATING ELEMENTS: ) Power switch 2) Operating hour meter 5 3) Filter saturation indicator 4) Switch between run and stand-by modes 5) Manual speed control ) Temperature and turbine malfunction indicator EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 5

6 FP 200-SERIES Produktfeatures THE PRECOATING PROCESS The FP 2 and FP 23 can be manually precoated with Precofix 200 precoating powder. The precoating powder creates a thin layer separating the filter medium from the extracted particles of dirt. This protects the surface of the filter cartridge and makes it easier to filter out even sticky and moist particles (Figure ), significantly expanding the range of applications for cartridge filter systems of the FPV and FP series and greatly increasing filter service life under difficult conditions. When combined with the optionally available cleaning control unit, you can also operate the system with a Precotech 200 automatic precoating system. FILTER CARTRIDGE without Precofix 200 with Precofix 200 Figure ADSORPTION OF GASEOUS SUBSTANCES Two complimentary filter materials are used for the adsorption of gaseous substances. The activated carbon facilitates the physical adsorption process while the BAC granules facilitate a chemical adsorption process. Neutralisation of specific gaseous substances is achieved through chemical binding with the reaction substance that is deposited on the carrier material. Because the physical and chemical adsorption processes are complementary, an extremely wide range of gases and odours can be collected. Activated carbon BAC granules Activated carbon/bac PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 6

7 EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 7

8 FP 200-SERIES INFO DEVICE CONFIGURATION for the TBH FP 200 SERIES For simple configuration of your chosen TBH extraction and filter system (FP 2 or FP 23), please complete the following steps: A. Selecting a basic model Select the right system for your specific application based on the system s performance data (Figure ). You can also decide whether you would like your system in an ATEX version (all housing components and filter cartridges earthed). TECHNICAL SPECIFICATIONS UNIT FP 2 FP 23 Unimpeded air flow rate m³/h Effective air flow rate m³/h Max. static pressure Pa Voltage V Figure B. Selecting filter cartridges If you need anti-static filter cartridges (note these are already included in the ATEX version), you can select them in step B. basic model FP 2/23 B filter cartridge 6 x BGIA C 6 x BGIA C anti-static 4736 C. Selecting intermediate modules Select additional filter levels for your system based on your specific application (Figure 2). You can select a filter housing module with particle filters or a filter housing module with activated carbon/bac filters. Filter housing module Particle filter + OR Filter housing module Activated carbon/bac filter basic model Figure 2 Particle filter Activated carbon/bac filter PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 8

9 D. Selecting blow-out filter modules Select additional filter levels for your system s exhaust based on your specific application (Figure 3 ()). Please note that the process air has already passed the turbine/fan at this point. Blow-out modules are primarily used (as a sort of police filter ) to increase safety. When ordering a blow-out filter, you must also order the adapter for the blow-out filter (Figure 3 (2)). E. Selecting intake sockets Select the intake sockets for your system (position and diameter) (Figure 4 ()). Please note any existing connections, e.g. to laser systems, etc. You should also make sure that the configuration of the cable cross-sections is suitable for your specific application (air speed, pressure loss). F. Selecting the exhaust duct Select how the exhaust air in your system should be diverted (Figure 4 (2)). Please note the differences with and without the blow-out filter module. 2 Figure 3 WITH blow-out filter module G. Selecting the cleaning settings In this step, you can select which functions your system s automatic cleaning should have. G Cleaning Interval/ coastdown cleaning Only coastdown cleaning* Only interval cleaning optional Cleaning control unit** 5348 Figure 4 H. Selecting precoating connection pieces If necessary, select a precoating connection piece (Figure 5) based on the intake socket you have selected. If you need replacement filters, you can find them in the appropriate tables in the order data. If you have any questions, please contact the TBH sales team. INTAKE SOCKET DN PRECOATING DN CONNECTION PIECE Figure 5 EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 9

10 FP 200-SERIES technical data FP 2 Areas of APPLICATION: Laser processing (in some cases combined with precoating) Mechanical processing (grinding, deburring, milling, drilling, cutting) Transferring materials, packaging processes, transporting/ conveying processes Decentralised set-up for multiple workstations INCLUDES: Fully assembled (incl. the filter configuration of your choice) Feet (forklift-compatible) Lifting eyes (optional) Power cable Similar to image TECHNICAL SPECIFICATIONS UNIT FP 2 Unimpeded air flow rate m³/h 2000 Effective air flow rate m³/h Max. static pressure Pa 3000 Voltage V 400 Frequency Hz 50/60 Power input kw 2.2 Protection class - Motor and drive system - brushless motor Noise level db(a) ca. 64 Serial interface D-sub 25-pin Weight kg ca. 240 Dimensions (HxWxD) mm 2370x655x655 Height with intermediate module mm 2620 Min. ceiling height for filter change mm 300 Min. ceiling height for filter change with intermediate mm 3350 housing Intake socket - Rear or left DN 35 outlet socket - optional Automatic cleaning - Differential pressure meter - Filter area m² 6.2 Dust collector liter 30 Colour RAL 7035 FILTER CONFIGURATION Cleanable BGIA C filter cartridge (dust class M) Cleanable BGIA C filter cartridge anti-static (dust class M) Particle filter (H3) Exhaust - particle filter module Activated carbon/bac filter Exhaust - activated carbon/bac filter 6 x 2.7m² optional (6 x 2.7m²) optional optional optional (2 x 26 liter) optional (45 liter) PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 0

11 Order Data FP BASIC MODEL With intermediate module WITH blow-out filter module A DESCRIPTION ART.-NO. C DESCRIPTION ART.-NO. D DESCRIPTION ART.-NO. FP 2 400V 50/60Hz 9094 ATEX version* 5367 B filter cartridge 6 x BGIA C Filter housing module Particle filter Filter housing module Activated carbon/bac* * causes power reduction of approx. 20% Blow-out filter adapter* 440 MP-TEC Particle filter Activated carbon/bac 22 5 * required for orders of 4 or 5 6 x BGIA C anti-static** 4736 replacement filter replacement filter * additional feature of the ATEX version, not in combination with intermediate or blow-out modules, includes anti-static filter cartridges ** already included in the ATEX version Particle filter xActivated carbon/bac MP-TEC Particle filter Activated carbon/bac replacement filter cartridges Set 6 x BGIA C x BGIA C anti-static 4624 F Outlet socket Exhaust grille DN 35* 36 * not compatible with the blow-out filter module F Exhaust air duct Exhaust grille DN 250 exhaust panel* 44 * with connection piece, for use with blow-out filter module E intake socket Left* 37 Rear* 372 DN 25** 4460 DN 60** 446 DN 200** 4462 DN 250** 4463 * only indicates position ** Socket size G Cleaning Interval/ coastdown cleaning Standard Optional Only coastdown cleaning* Only interval cleaning Cleaning control unit** 5348 * required for precoating to ensure process reliability, or select cleaning control unit ** for information on which functions are available, check the cleaning control unit catalogue (required when using a Precotech 200) H Precoating connection piece DN DN DN DN EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY

12 FP 200-SERIES technical data FP 23 Areas of APPLICATION: Laser processing (in some cases combined with precoating) Mechanical processing (grinding, deburring, milling, drilling, cutting) Transferring materials, packaging processes, transporting/ conveying processes Decentralised set-up for multiple workstations INCLUDES: Fully assembled (incl. the filter configuration of your choice) Feet (forklift-compatible) Lifting eyes (optional) Power cable Similar to image TECHNICAL SPECIFICATIONS UNIT FP 23 Unimpeded air flow rate m³/h 920 Effective air flow rate m³/h Max. static pressure Pa 5000 Voltage V 230 Frequency Hz 50/60 Power input kw.8 Protection class - Motor and drive system - brushless motor Noise level db(a) ca. 68 Serial interface D-sub 25-pin Weight kg ca. 250 Dimensions (HxWxD) mm 2370x655x655 Height with intermediate module mm 2620 Min. ceiling height for filter change mm 3200 Min. ceiling height for filter change with intermediate mm 3450 housing Intake socket - Rear or left DN 35 outlet socket - optional Automatic cleaning - Differential pressure meter - Filter area m² 6.2 Dust collector liter 30 Colour RAL 7035 FILTER CONFIGURATION Cleanable BGIA C filter cartridge (dust class M) Cleanable BGIA C filter cartridge anti-static (dust class M) Particle filter (H3) Exhaust - particle filter module Activated carbon/bac filter Exhaust - activated carbon/bac filter 6 x 2.7m² optional (6 x 2.7m²) optional optional optional (2 x 26 liter) optional (45 liter) PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 2

13 Order Data FP BASIC MODEL With intermediate module WITH blow-out filter module A DESCRIPTION ART.-NO. C DESCRIPTION ART.-NO. D DESCRIPTION ART.-NO. FP V 50/60Hz ATEX version* 5367 B filter cartridge 6 x BGIA C Filter housing module Particle filter Filter housing module Activated carbon/bac* * causes power reduction of approx. 20% Blow-out filter adapter* 440 MP-TEC Particle filter Activated carbon/bac 22 5 * required for orders of 4 or 5 6 x BGIA C anti-static** 4736 replacement filter replacement filter * additional feature of the ATEX version, not in combination with intermediate or blow-out modules, includes anti-static filter cartridges ** already included in the ATEX version Particle filter xActivated carbon/bac MP-TEC Particle filter Activated carbon/bac replacement filter cartridges Set 6 x BGIA C x BGIA C anti-static 4624 E intake socket Left* 37 Rear* 372 DN 63** 4457 DN 80** 4458 DN 00** 4459 DN 25** 4460 DN 60** 446 DN 200** 4462 DN 250** 4463 * only indicates position ** Socket size F Outlet socket Exhaust grille DN 35* 36 * not compatible with the blow-out filter module G Cleaning optional Interval/ coastdown cleaning Only coastdown cleaning* Only interval cleaning Cleaning control unit** 5348 * required for precoating to ensure process reliability, or select cleaning control unit ** for information on which functions are available, check the cleaning control unit catalogue (required when using a Precotech 200) F Exhaust air duct Exhaust grille DN 250 exhaust panel* 44 * with connection piece, for use with blow-out filter module H Precoating connection piece DN DN DN DN EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 3

14 FP 200-SERIES ACCESSORIES Cleaning control unit* DESCRIPTION Use ART.-NO. Factory equipment FP 2, Retrofit FP 2, * required for use with a Precotech 200 automatic precoating system DESCRIPTION Use ART.-NO. Lifting eye set FP 2, Precoating adapter* FP 2, 23 on request * adapter for lowering the left precoating connection piece Precoatierstutzen DN (mm) Use ART.-NO. DN 63 FP DN 80 FP DN 00 FP DN 25 FP 2, DN 60 FP DN 200 FP DN 250 FP precoating ACCESSORIES DESCRIPTION Use ART.-NO. Precofix liter FP 2, Precofix liter FP 2, Dust bag DESCRIPTION Use ART.-NO. x dust bag set FP 2, x dust bag set FP 2, PEOPLE / ENVIRONMENT / MACHINERY // TRIPLE PROTECTION 4

15 Electronic controls FUNCTION FP 2 FP 23 Fully adjustable speed control Automatic speed readjustment Visual advance warning at 30% and 75% saturation Visual signal when filter is saturated (device switches off) Real-time operating hour meter Malfunction notification display (temp./turbine) Switching and indicator for start and standby modes INTERFACE FUNCTIONS Interface D-sub D-sub Start/stop operation via interface Filter saturation signal 75% Speed control via interface Notification of malfunctions via interface (temp./turbine/collective fault) Preset start mode system starts up in operating mode or standby mode 865 mm Technical drawings 2630 mm 655 mm 655 mm FP 2/ FP 23 (basic model) EXTRACTION / FILTER / POLLUTION CONTROL // TECHNOLOGY 5

16 TBH GmbH EXHAUST- AND FILTRATION TECHNOLOGY GERMANY Heinrich-Hertz-Straße 8 / DE Straubenhardt Tel.: +49 (0)7082 / / Fax: +49 (0)7082 / info@tbh.eu /