Gate & Door Controller with LCD and Intelligent Technology

Transcription

1 2nd Edition Gate & Door Controller with LCD and Intelligent Technology 24Sv1 and 12Sv1 Motor Controllers Setup and Technical information for single motor controller for gates & doors Includes latest Intelligent Technology and all features added for Version 3.0 firmware

2 Important warning and safety instructions All installations and testing must be done only after reading and understanding all instructions carefully. All wirings should be done only by trained technical personnel. Failing to follow instructions and the safety warnings may result in serious injury and/or damage to property. Elsema Pty Ltd shall not be liable for any injury, damage, cost, expense or any claim whatsoever to any person or property which may result from improper use or installation of this product. Risk in the goods purchased shall unless otherwise agreed in written pass to the buyer upon delivery of the goods. Any figures or estimates given for performance of goods are based upon the company s experience and is what the company obtains on tests. The company will not accept liability for failure to comply with the figures or estimates due to the nature of variable conditions affecting for example Radio Remote Controls. Please keep this setup instruction for future reference. Installed by: Service date: Index Features...4 Description...4 Part Number...5 Control Card Layout Quick Menus Basic Table Quick Menus Advanced Table Setup Instructions...12 Limit Switches Setup...13 Intelligent Learning Setup...14 Quick Menus Basic Settings Auto Close Auto Close with PE Trigger Auto Close after an Open Obstruction Auto Close after Power Failure Normal Auto Close on Sequential Obstructions...16 Pedestrian Access Pedestrian Access Travel Time Pedestrian Access Auto Close Time Pedestrian Access Auto Close Time with PE Trigger Pedestrian Access Auto Close on Sequential Obstructions...17 Photoelectric Beam...18 Outputs...19 Lock / Brake Output...19 Lock / Brake Output Modes Open Lock / Brake Activation Close Lock / Brake Activation Open Pre-Lock Activation Close Pre-Lock Activation Magnetic Lock...20 Courtesy Light or Warning Light Output...21 Courtesy Light or Warning Light Output Modes Courtesy Light Activation Pre-Open Warning Light Activation Pre-Close Warning Light Activation Warning Light when Opening or Closing..22 Service Call Output...22 Special Features Remote Control Open Only Holiday Mode Energy Saving Mode Installer and Manufacturers...23 Quick Menus Advanced Settings Obstruction Load and Response Time...24 Open and Close Speed...25 Slow Speed Travel Area...25 Anti-Jam or Electronic Braking...26 Stop Reverse Delay Time...26 Receiver Channel 2 Input Functions...27 Tools Automatic Door Mode Intelligent Learning Mode Delete Password...29 Password Protection...30 Service Counters...30 Displays Operations...30 Displays Currents...30 Reset All...30 Accessories - Solar and Battery Charger Backup Batteries Pentacode Keyring Remotes & Receivers Photoelectric Beam Strobe Lights Auxiliary Relay Card VDC Output...33 Compliance Information...34 Troubleshooting Gate & Door Controller with LCD and Intelligent Technology 3

3 Features Suitable for swing gates, sliding gates and Automatic Doors 24 or 12 Volt DC motor operation Motor soft start and soft stop Speed and force adjustment LCD to indicate controllers status and setup instructions Auto profiling using latest intelligent technology Various inputs, push button, open only, close only, stop, pedestrian and photoelectric beam Supports limit switch inputs or mechanical stops Description auto close, obstruction load and pedestrian access lock and courtesy light outputs Variable photoelectric safety beam functions Uses industry standard 6 pin receiver input Energy saving mode to reduce running costs 1 Amp output, includes electronic filter and protection for accessories Service counters, password protection, holiday mode and many more features Optional backup battery pack with charger Optional solar charging Part Number: 24Sv1E 24Sv1 24Sv1E Single gate/door controller for 24 Volt motor includes IP66 rated plastic enclosure and transformer 24Sv1TB Same as 24Sv1E plus charger and 24 Volt 2.6Ah backup battery 24Sv1 Single gate/door controller for 24 Volt motor, card only Elsema has yet again raised its standards in automatic door and gate technology. The new intelligent motor controllers are the best match for your automatic gate or door motors. The intelligent controllers were built from the ground up, based on customer feedback and using todays technology. With its rich functions, consumer friendly price and with the focus during development being ease of use and setup makes the controllers the ultimate board to control your motors. Elsema s easy options to add remote controls, battery chargers or any type of photoelectric beams makes for a very user friendly approach, while avoiding the lock down approach to accessories. The control cards are available with an IP66 rated plastic enclosure, backup batteries with charger or the card only. 12Sv1E Single gate/door controller for 12 Volt motor includes IP66 rated plastic enclosure and transformer 12Sv1TB Same as 12Sv1E plus charger and 12 Volt 2.6Ah backup battery 12Sv1 Single gate/door controller for 12 Volt motor, card only Solar Applications 24Sv1B Single gate/door controller for 24 Volt motors includes IP66 rated case, Solar Charger, 24 Volt 7.0Ah backup batteries 12Sv1B Single gate/door controller for 12 Volt motors includes IP66 rated case, Solar Charger, 12 Volt 7.0Ah backup battery LAB12-12 Optional upgrade the 7.0Ah battery to 12Ah battery Panels: SP20 (20 Watt Solar Panel), SP40 (40 Watt Solar Panel) Chargers: BACH (12VDC, 1200mA) BACH (12VDC, 5000mA) BACH (24VDC, 1200mA) BACH (24VDC, 5000mA) 4 Gate & Door Controller with LCD and Intelligent Technology 5

4 Control Card Layout (1) AC Supply: Supply connection to power the control card and the motor (2) DC Output: Rated up to 1 Amp. Use to supply accessories. Warning the voltage output can be up to 33VDC depending on your AC supply input. Check accessories input voltage. Use an Elsema Reg12 regulator to convert this output to a 12 Volt DC output. See Accessories page for wiring diagram. (3) LED: ON indicates DC output is working. When LED is OFF electronic protection switches off the DC voltage from the output terminal. (4) Motor: Connection for the motor. (5) Battery Backup: Used to connect battery backup and solar charging. Use only Elsema BACH external charger with 4-way cable. Part Number: BACH12-500c for 12 Volt system or BACH24-500c for 24 Volt system. (6) Limit Switch: If limit switches are used connect them to this terminal. Normally Closed (7) Common: Common terminal for any of the inputs, including limit switches. (8) Push Button: Used to connect an external push button to operate the gate or door. Normally open input (9) Open Only: Used to connect an external push button to open the gate or door. With this input gate or door can not be closed. Holding this input will prevent closing. Normally open input (10) Close Only: Used to connect an external push button to close the gate or door. With this input gate or door can not be opened. Holding this input will prevent opening. Normally open input (11) Stop: Used to connect an external push button to stop the gate or door. Holding this input will prevent the gate or door from opening or closing. Normally open input (12) Common: Common terminal for any of the inputs, including push button, open only, close only, stop and pedestrian access (13) Pedestrian Access: Used to connect an external push button to open gate or door for pedestrian access. Normally open input (14) Photo Electric: Used to connect a photo electric beam. normally closed input (15) Output 1: Used to connect a lock or courtesy light. Relay Contacts, Common and normally Open (16) Output 2: Open collector output. Use Elsema auxiliary Relay1-12 (12 Volt system) or Relay1-24 (24 Volt System) to add an external relay. (17) Fuse: 10 Amp fuse. For large motors replace with a 15 Amp fuse. Using a fuse larger than 15 Amps will void the warranty (18) Dip Switch: Used to access the control card features (19) Buzzer: Indicates that learning setup was successful, service call is due or obstruction detected. (20) Master Pot: Used to change feature timings (21) Slide Switch: Used to access the control card features (22) Tact Switches: Test button for inputs in RUN mode and used to access the features in program mode A = Push Button B = Open Only C = Close Only D = Stop E = Pedestrian Access (23) Receiver: Used to connect Elsema s 433MHz mini receivers to operate control card with a remote control. (24) Auto Close: Used to adjust the Auto Close time. (25) Antenna: Used to connect an external antenna for the plug in receiver. (26) LCD: Displays controllers status and setup instructions 6 Gate & Door Controller with LCD and Intelligent Technology 7

5 Quick Menus Basic Dip Switch and button settings when in Program 1, Basic Features Make sure that the 3-way slide switch is set to Program 1 to access these features Features Dip Switch ON Adjust the master pot while the correct A B C D E Auto Close Auto Close Time with PE trigger Min: 1 sec and Max 60 sec Pedestrian Access Travel Time = 3 Seconds Min: 3 sec and Max 20 sec Auto Close after an Open obstruction Min: 1 sec and Max 60 sec Pedestrian Access Auto Close Time Min: 1 sec and Max 60 sec Auto Close after power failure is removed Min: 1 sec and Max 60 sec Auto Close on Sequential Obstructions = 2 Min =, Max = 5 Pedestrian Access Pedestrian Access Auto Close Time with PE trigger Min: 1 sec and Max 60 sec Ped. Acc. Auto Close on Sequential Obstructions = 2 Min =, Max = 5 Input Functions Photoelectric Input is Normally Closed Photoelectric Input is Normally Open Limit Switch Input is Normally Closed Limit Switch Input is Normally Open Photo Electric Safety Beam Function PE Beam stops and opens gate/door on close cycle PE Beam stops gate/door on close cycle PE Beam stops gate/door on open & close cycle PE Beam stops and closes gate/door on open cycle Output Functions Output 1 Lock/Brake, Light or Service Call Press A to Change Output 2 Lock/Brake, Light or Service Call Press B to Change Lock or Brake Release Light/Warning Times Open Activation = 2 Seconds Min: 1 sec and Max: 30 sec / hold Courtesy Light = 1 Minute Min: 30 sec and Max: 5 min Open Only Remote Controls can only open the gate/door. Close Activation Min: 1 sec and Max: 30 sec / hold Pre-Open Warning Light Min: 1 sec and Max: 30 sec Pre- Open Activation Min: 1 sec and Max: 30 sec Pre-Close Warning Light Min: 1 sec and Max: 30 sec Energy Saving Puts control card to very lower standby current Pre-Close Activation Min: 1 sec and Max: 30sec Warning Light Light ON when opening and closing Magnetic Lock = Lock output is activated when gate/door is closed or On Special Features Basic Holiday Mode Disables all remote controls Orange text indicates factory default setting 8 Gate & Door Controller with LCD and Intelligent Technology 9

6 Quick Menus Advanced Dip Switch Settings when in Program 2, Advanced features Make sure that the 3-way slide switch is set to Program 2 to access these features Features Dip Switch ON Adjust the master pot while the correct A B C D E Obstruction Load and Response Time Open Obstruction Margin = 1 Amp Min: 0.2 Amps Max 6 Amps Close Obstruction Margin = 1 Amp Min: 0.2 Amps Max 6 Amps Slow Speed Obstruction Margin = 1 Amp Min: 0.2 Amps Max 6 Amps Obstruction Detect Response Medium, Adjust master pot while Very Fast, Fast, Medium, Slow, Very Slow Motor Speed and Slow Speed Area Open Speed = 80 % Min: 50% Max 150% Close Speed = 70 % Min: 50% Max 150% Slow Speed = 35% Min: 35% Max 65% Open Slow Speed Area = 4 Min: 1 and Max: 12 Close Slow Speed Area = 5 Min: 1 and Max: 12 Anti-Jam, Electronic Braking and Reverse Time Open Anti Jam Time for reverse voltage applied to motor Close Anti Jam Time for reverse voltage applied to motor Stop Reverse Delay Time = 0.4 Second Min: 0 and Max: 2sec Min: 0 and Max: 2sec Min: 0.20sec and Max: 2.5sec Receiver Channel 2 Input Function Gate Light or Courtesy Light = Pedestrian Access = Tools Sets Control Card to Automatic Gate or Door = Gate Enter Intelligent Learning Mode Delete Password Password Password Protection = Press any combination of A,B,C,D and E (4 digits) Press any combination of A,B,C,D and E (4 digits) Press any combination of A,B,C,D and E (4 digits) Press any combination of A,B,C,D and E (4 digits) Press any combination of A,B,C,D and E (4 digits) Special Features Advanced Service Counters Cycles for buzzer activation Adjust pot while Min: /2000 to Max: 50,000 Displays Operations Open Cycles, Close Cycles, Pedestrian Cycles, Open Obstructions, Close Obstructions, Displays Currents Maximum Open Run Current Maximum Open Stall Current Maximum Close Run Current Maximum Close Stall Current Resets all maximum current records Reset all settings to factory default, removes password as well Orange text indicates factory default setting 10 Gate & Door Controller with LCD and Intelligent Technology 11

7 Setup Instructions Electrical Wiring: Always switch off power before doing any wiring. Make sure that all the wiring is completed and that the motor is connected to the control card. Limit Switches If you are using limit switches make sure they are connected properly. The control card can operate with either the limit switches connected directly to the cards terminal blocks or in series with the motor. Check diagrams below: The diagram below shows the inputs available and factory default setting for each input. Controller with limits connected Disengage the motor from the gears and move the gate/door to the 1/2 way position. If you can not disengage the motor from the gears you can use button B or C on the control card to operate the motor. If you are using mechanical stops move to the Setup Intelligent Learning Steps. Skip Limit Switch section. Controller with limits in series with motor By default the limit switch inputs on the control card are normally closed (NC). This can be changed to normally open (NO) during the setup steps. 12 Gate & Door Controller with LCD and Intelligent Technology 13

8 Setup Intelligent Learning Steps: 1. The learning mode setup can always be interrupted with the stop button or remote control activation. 2. Switch off power to the control card or remove the fuse on the control card. 3. Set the 3-way slide switch to Prog1 and make sure all 8-way dip switches are OFF. 4. Switch on the power to the control card or insert the fuse. The control card enters into the learning mode. 5. Look at the LCD and follow the instructions displayed. The following is what is displayed on the LCD: Are Limit Switches used? Yes No Quick Menu Basic Settings Auto Close Auto close is a feature that automatically closes the gate/door after a preset time has counted down to zero. The control card has a normal auto close and several special auto close features each one having its own countdown timers. The table below shows the normal auto close settings: Auto Close Feature Turn Auto Close Pot Press button A if connected to Control Card, button E if connected in series Button E Normal Auto Close 3-60 seconds Button A Limit Switch input mode A = Normally Close C = Normally Open Make sure the gate or door is open to the ½ way position To Access these special auto close features make sure the 3-way slide switch is on program 1 and dip switch 1 is ON, follow the table below. Auto Close Feature (Special) Program 1 and dip switch 1 is ON 6. Gate/door will now open and close in slow speed 7. Gate/door will now open and close in fast speed 8. Buzzer will indicate learning was successful. If there was no buzzer check all electrical wiring including the power supply. Also read the troubleshooting section and then go back to setup step If you heard the buzzer, switch the 3-way slide switch to RUN. 10. Gate/door is ready for use. Gate/Door will only move for 3 sec Press the push button (A) or remote control and watch if the gate/door opens or closes Did the gate/door open? Press A for Yes or E for No Auto Close with PE trigger 1-60 seconds Auto Close after an Open obstruction Auto Close after power failure is removed Normal Auto Close on Sequential Obstructions seconds 1-60 seconds Min =, Max = 5 Press button A, adjust master Press button B, adjust master Press button D, adjust master Press button E, adjust master 14 Gate & Door Controller with LCD and Intelligent Technology 15

9 Auto Close with PE Trigger A photo electric beam needs to be triggered before this auto close starts counting down to close the gate/door. If there is no photo electric beam trigger the gate/door will not close. Auto Close after an Open Obstruction If the gate/door opens and hits an obstruction normally the gate/door will stop and remain in this position. If this feature is enabled an obstruction will start the timer count down and at zero will close the gate/door. Auto Close after Power Failure If the gate/door is open in any position and then there is a power failure, when power is reconnected the gate/door will close with this timer. Normal Auto Close on Sequential Obstructions If the normal auto close is set and the gate/door closes onto an object the gate/door will stop and reopen. This setting sets the amount of times the gate/door will try to auto close. After trying for the set limit the gate/door will remain open. For extra safety a photoelectric beam should be connected to the control card when any of the auto closes options are used. If the stop Auto Close is disabled for that cycle only. Holding the push button, open only and photo electric beam will not allow the auto close timers to count down. Pedestrian Access There are several types of Pedestrian access modes. Pedestrian access opens the gate/door for a short time to allow someone to walk through the gate/door but does not allow a vehicle access. To access these pedestrian access features make sure the 3-way slide switch is on program 1 and dip switch 2 is ON, follow the table below. Pedestrian Access Feature Pedestrian Access Travel Time Pedestrian Access Auto Close Time Pedestrian Access Auto Close Time with PE trigger Pedestrian Access Auto Close on Sequential Obstructions 3 seconds 3-20 seconds seconds 0-60 seconds Min =, Max = 5 Program 1 and dip switch 2 is ON Press button A, adjust master Press button B, adjust master Press button C, adjust master Press button E, adjust master Pedestrian Access Travel Time This sets the time the gate/door opens when a pedestrian access input is activated. Pedestrian Access Auto Close Time This sets the countdown timer for automatically closing the gate/door when a pedestrian access input is activated. Pedestrian Access Auto Close Time with PE Trigger This set the countdown timer for automatically closing the gate/door when a photo electric beam is triggered and pedestrian access input is activated. Pedestrian Access Auto Close on Sequential Obstructions If the pedestrian access auto close is set and the gate/door closes onto an object the gate/door will stop and reopen. This setting sets the amount of times the gate/door will try to auto close. After trying for the set limit the gate/door will remain open. For extra safety a photoelectric beam should be connected to the control card when any of the auto closes are used. 16 Gate & Door Controller with LCD and Intelligent Technology 17

10 Photoelectric Beam The factory default is normally close for this input, but this can be changed to normally open. To change it view the Quick Menus-Basic table with dip switch 3 ON. The photoelectric beam is placed across the gate/door and when it is broken it can operate the gate/door to do certain functions. To change these functions make sure the 3-way slide switch is on program 1 and dip switch 3 & 4 is ON and follow the table below. Photoelectric Beam Feature PE Beam stops and opens gate/door on close cycle PE Beam stops gate/door on close cycle PE Beam stops gate/door on open & close cycle PE Beam stops and closes gate/door on open cycle Yes Program 1 and dip switch 3 & 4 is ON Press button A Press button B Press button C Press button D For extra safety a photoelectric beam should be connected to the control card when any of the auto closes are used. Elsema sells several different types of photoelectric beams. We stock Retro-Reflective and Through Beam photoelectric beams. Outputs The control card has two outputs, Output 1 and Output 2. The user can change the function of these outputs to lock/brake, courtesy light, warning light or service call indicator. Output 1 is a relay output with common and normally open contact. default is lock/ brake release function. Output 2 is an open collector output. Use Elsema s auxiliary relay board to add an external relay. Part number Relay1-12 (12 Volt System) or Relay1-24 (24 Volt System). default for output 2 is courtesy light function. Lock/Brake Output The lock/brake output is use to power an electrical lock or a brake release. The factory default for the lock/brake release is on output 1. Output 1 is a voltage free relay contact with common and normally open contacts. Having it voltage free allows you to connect either 12VDC/AC or 24VDC/AC to the common. The normally open contact drives the lock/brake. See diagram below. The lock/brake output can be changed so that it is on either output 1 or output 2. The factory default is set so the lock/brake is on output 1. To change it view the Quick Menus-Basic table with dip switch 4 on. If it is swapped to output 2 an Elsema Auxiliary Relay1-12 or Relay1-24 is required to be plugged into output 2. This will change the output 2 from an open collector to a relay output. This relay can handle switching currents up to 8 amps 240VAC inductive load or 16 amps 240VAC resistive load. PE600 (Retro-reflective type) PE24 (Through-beam type) 18 Gate & Door Controller with LCD and Intelligent Technology 19

11 Lock/Brake Output Modes Courtesy Light or Warning Light Output To access these features make sure the 3-way slide switch is on program 1 and dip switch 4 & 5 is ON, follow the table below. Lock Features Open Lock/Brake Activation Close Lock/Brake Activation 2 seconds 0 30 seconds or hold 0 30 seconds or hold Open Pre-Lock Activation 0 30 seconds Program 1 and dip switch 4 & 5 is ON Press button A, adjust master Press button B, adjust master Press button C, adjust master This output can be used for either a courtesy light or as a warning light. The factory default for the light is on output 2. Output 2 is an open collector output. Use the Elsema auxiliary Relay1-12 or Relay1-24 to convert it to a relay output. This relay can handle switching currents up to 8 amps 240VAC inductive load or 16 amps 240VAC resistive load. If a lock/brake is not used the user can change the light to the output 1 which uses the built in control card relay. To change it view the Quick Menus-Basic table with dip switch 4 on. The built-in control card relay contact is voltage free with a common and normally open contacts. Having it voltage free allows you to connect a 12VDC/AC, 24VDC/AC or 240VAC supply to the common. The normally open contact drives the light. See diagram below: Close Pre-Lock Activation 0 30 seconds Press button D, adjust master Magnetic Lock Activation /On Press button E, to toggle On or Open Lock / Brake Activation This sets the time the output is activated, factory default is 2 seconds. Setting it to Hold means the output is activate for the total travel time in the open direction. Hold setting can be used to release a motor brake in the open direction. Close Lock / Brake Activation This sets the time the output is activated, factory default is off. Setting it to Hold means the output is activate for the total travel time in the close direction. Hold setting can be used to release a motor brake in the close direction. Open Pre-Lock Activation This sets the time the lock output is activated before the motor starts in the open direction, factory default is. Close Pre-Lock Activation This sets the time the lock output is activated before the motor starts in the close direction, factory default is. Magnetic Lock This feature will keep the lock output relay activated as long as the gate or door is closed. As soon as the gate or door opens the lock output relay will be released. Lock output relay will be activated again when the gate or door is fully closed. 20 Gate & Door Controller with LCD and Intelligent Technology 21

12 Courtesy Light or Warning Light Output Modes Special light functions can all be user programmed. To access these features make sure the 3-way slide switch is on program 1 and dip switch 4, 5 and 6 are ON, follow the table below. Light Features Courtesy Light Activation Pre-Open Warning Light Activation Pre-Close Warning Light Activation 1 minute 30 seconds to 5 minutes 0 30 seconds 0 30 seconds Program 1 and dip switch 4, 5 & 6 are ON Press button A, adjust master Press button B, adjust master Press button C, adjust master Special Features Basic The control card has many special features that can all be customised to your specific application. To access these special features make sure the 3-way slide switch is on program 1 and dip switch 5 is ON, follow the table below. Special Features Remote Control Open Only /On Program 1 and dip switch 5 is ON Press button A to toggle Holiday Mode /On Press button B to toggle Warning Light when Opening and Closing /On Press button D to toggle Energy Saving Mode /On Press button D to toggle Courtesy Light Activation This sets the time the light is activated, factory default is 1 minute. Pre-Open Warning Light Activation This sets the time the light is activated before the gate/door operates in the open direction, factory default is. Pre-Close Warning Light Activation This sets the time the light is activated before the gate/door operates in the close direction, factory default is. Warning Light when Opening or Closing This activates the output whenever the gate/door is operating. The factory default is. Remote Control Open Only By default the remote control allows the user to open and close the gate/door. In public access areas user should only be able to open the gate/ door and not worry about closing it. Usually the auto close is used to close the gate/door. This mode disables closing for the remote controls. Holiday Mode This feature disables all the remote controls. Energy Saving Mode This puts the control card to very low standby current that reduces your electricity bill while still maintaining normal functions and operations. Installer and Manufacturers The control card designed with special features are requested by gate/door manufacturers and installers. If you find a feature not on the control card let us know. We may be able to include the feature on the next firmware upgrade. Service Call Output Either output 1 or output 2 can be changed to service call indicator. This will trigger the output when the software service counter is reached. Used to alert installers or owners when the gate/door is to be serviced. Using Elsema s GSM-1000 alert receiver allows owners to get a SMS message when the service is due. 22 Gate & Door Controller with LCD and Intelligent Technology 23

13 Quick Menu Advanced Settings Obstruction Detect Margins and Response Time This sets the current sensitivity margin above the normal run current to trip the gates/doors if an obstruction is detected. Different obstruction margins can be set for the open and close direction. Also the response time is adjustable. The minimum margin will allow least pressure applied to trip the gates/doors if it hits an object. The maximum margin will allow for a large amount of pressure applied to trip the gates/doors if it hits an object. To access these features make sure the 3-way slide switch is on program 2 and dip switch 1 is ON, follow the table below. Obstruction Detection Margins and Response Time Program 2 and dip switch 1 is ON Motor Speed and Slow Speed Area Open and Close Speed This sets the speed at which the gate/door will travel. If the gate/door is travelling too fast reduce this value. See table below for more details. Open / Close Slow Speed This sets the speed at which the gate/door will travel in the slow speed region. If the gate/door is travelling too fast reduce this value. See table below for more details. Open Slow Speed Area This sets the distance at which the gate/door will travel in the slow speed open direction. Close Slow Speed Area This sets the distance at which the gate/door will travel in the slow speed close direction. To access these features make sure the 3-way slide switch is on program 2 and dip switch 1 & 2 is ON, follow the table below Open Obstruction Margin (Amps) Close Obstruction Margin (Amps) 1 Amps Amps 1 Amps Amps Open and Close Slow Speed Obstruction Margin (Amps) 1 Amps Amps Obstruction Detect Response Time Medium Very Fast, Fast, Medium, Slow and Very Slow Press button A, adjust master Press button B, adjust master Press button D, adjust master Press button E to toggle Feature Open Speed 80% 50% to 150% Close Speed 70% 50% to 150% Open and Close Slow Speed 35% 35% to 65% Program 2 and dip switch 1 & 2 is ON Press button A, adjust master Press button B, adjust master Press button C, adjust master Margin Example Motor is running at 2 Amps and the margin is set to 1.5 Amps, an obstruction detect will occur at 3.5 Amps ( Normal Running Current + Margin) If the gate/door hits an object on closing it will automatically stop and then re-open. If the gate/door hits an object on opening it will automatically stop. Open Slow Speed Area 4 1 to 12 Close Slow Speed Area 5 1 to 12 Press button D, adjust master Press button E, adjust master 24 Gate & Door Controller with LCD and Intelligent Technology 25

14 Anti-Jam, Electronic Braking and Reverse Time Open & Close Anti-Jam & Electronic Brake When the gate/door is in the fully open or fully closed position this feature applies a reverse voltage for a very short time. It will prevent the motor from jamming up the gate/doors so it is easy to disengage the motors for manual operation. It is also referred to as an electronic braking for the motor. Stop Reverse Delay Time This sets the stop and reverse delay time when the gate/door travelling direction is changed. This is usually used for large gates/doors to prevent mechanical stress on the motor and gears. The factory default is 1.0 second but this can be change from 0.2 sec to 2.5 seconds. See table below for more details. To access these features make sure the 3-way slide switch is on program 2 and dip switch 3 is ON, follow the table below Receiver Channel 2 Input Functions This allows you to use a second button on the remote control to turn on a gate light, courtesy light or use it to partially open the gate for pedestrian access. See table below for more details. To access these features make sure the 3-way slide switch is on program 2 and dip switch 4 is ON, follow the table below. Feature Program 2 and dip switch 1 & 2 is ON Gate Light / Courtesy Light OFF ON/OFF Press button A Pedestrian Access OFF ON/OFF Press button B Feature Program 2 and dip switch 3 is ON Reserved for Future Ideas Press button C Open Anti-Jam OFF 0 to 2.0 seconds Press button A, adjust master Reserved for Future Ideas Press button D Close Anti-Jam OFF 0 to 2.0 seconds Press button B, adjust master Reserved for Future Ideas Press button E Stop Reverse Delay 1 second 0.2 to 2.5 seconds Press button D, adjust master Only 1 of the above functions can be enabled at a time. Enabling 1 function will automatically disable the other function. 26 Gate & Door Controller with LCD and Intelligent Technology 27

15 Tools Automatic Door Mode This mode optimises the control card for automatic doors. Doors with a span of several metres can be opened in just a few seconds. With this mode enabled the following features are loaded to the control card: Door can be installed with limit switch or no limited switch. With no limit switches connected, the control card will still learn where the slow speed is triggered. Intelligent Learning! Limit switch inputs trigger the door to travel in slow speed. LIMIT SWITCH INPUTS DO NOT STOP THE DOOR, IT TRIGGERS THE POSITION WHERE SLOW SPEED STARTS. Fast opening and slow closing with sensitive obstruction detection Lock output is set to HOLD for opening and closing. Used to release the electro-mechanical lock or motor brake The LCD displays the word Door instead of Gate. Look out for the word Door to indicate that the automatic door mode is enabled Installation Tips: To turn automatic door mode on make sure the 3-way slide switch is on program 2, dip switch 7 is ON and press button A. See table on the next page You must do travel learn after selecting Automatic Door Mode Only use standard auto close especially if no limit switch option is used. Connect automatic door sensor to open only input Enter Intelligent Learning Mode This allows you to do the intelligent learning which will learn the travel distance, motor currents and gate and door features. Delete Password This feature allows you to delete the password. To access these features make sure the 3-way slide switch is on program 2 and dip switch 7 is ON, follow the table below. Feature Automatic Door Mode Gate Gate or Door Intelligent Learning Mode Delete Password Program 2 and dip switch 7 is ON Press button A, and follow LCD instructions Press button D, and follow LCD instructions Press button E, and follow LCD instructions 28 Gate & Door Controller with LCD and Intelligent Technology 29

16 AC AC Password Protection This will allow the user to enter a 4 digit password to prevent unauthorised users from entering the control card settings. User must remember the password. The only way to reset a lost password is to send the control card back to Elsema. To access the password feature make sure the 3-way slide switch is on program 2 and dip switch 7 & 8 are ON. Follow the LCD instructions. default for password is. To delete a password set the 3-way slide switch to program 2 and dip switch 7 ON and press button E. Special Features Advance Service Counters This sets the number of complete cycles (Open and Close) required before the built-in buzzer is activated. Also the control card outputs can be configured to be activated if the number of cycles is completed. To activate it view the Quick Menus-Basic table with dip switch 4 on. Connecting Elsema s GSM-1000 receiver to the output allows owners to get a phone call or SMS message when the service is due. When Service Call Due message shows up on the LCD a service call is required. After service has been done, set the 3-way slide switch to program 1. Then follow the messages on the LCD Accessories Solar and Battery Charger A charger is available from Elsema for 12 or 24 Volt backup batteries. The backup batteries automatically supplies the card when there is a power failure. This allows you to use your gate or door when the mains power has failed. The charger can also be used to regulate and filter the DC voltage from solar panels. Backup Batteries Elsema has backup batteries perfectly matched to the control card. Two sizes available: Lab12-7.0, 12 Volt 7.0 AH Rechargeable, ideal for solar and industrial gates and doors Lab12-2.6, 12 Volt 2.6 AH Rechargeable, ideal for domestic gates and doors Backup Batteries Display Operations This is for information only. It displays the number of open cycles, close cycles, pedestrian cycles, open obstructions and close obstructions. Fuse ON 1 2 A Display Currents This is for information only. It displays the maximum open run current, maximum open stall current, maximum close run current and maximum close stall current. This is used for trouble shooting motor problems and to detect a mechanical problem with the gears or tracks. Relay Relay 5 + ~ ~ - All maximum current values can be reset by the user. Reset All Reset all settings to factory default. Also removes password. Connect to Battery 12 Volt Battery for 12Sv1 24 Volt Battery for 24Sv1 + - ~ ~ Leds BACH for 12Sv1 BACH for 24Sv1 30 Gate & Door Controller with LCD and Intelligent Technology 31

17 Pentacode Keyring Remotes The latest Pentacode keyring remotes with mini receivers ensures your gates or doors are secure. Visit /auto/pck43302.htm for more details. Photoelectric Beam Elsema has several types of photoelectric beams including retro-reflective and through beam with IP-66 ratings. Pentacode Remotes 12VDC Output To convert the unregulated 1 Amp DC output to a 12 volt DC supply use Elsema Reg12 board. This allows you to supply accessories that operate on 12 Volt DC. Strobe Lights Elsema has several strobe lights to act as a warning when the gate or doors is in operation. Auxiliary Relay Card Use Elsema auxiliary Relay1-12 (12 Volt system) or Relay1-24 (24 Volt System) to add an external relay output to the control card. This allows the control card to operate extra features. Pentacode, PCR43302P Plug in Receiver Strobe Lights Pentacode, PCR43302RE Receiver with Relay Output Auxiliary Relay Card 32 Gate & Door Controller with LCD and Intelligent Technology 33

18 Compliance Information Troubleshooting During learning mode if the gate or door does not fully open or close in either slow or normal speed you should re-do the intelligent learning with a HIGHER obstruction margin setting. The factory default is 1 Amp. See Advanced Menus. During learning mode if the gate or door does not trip on the overload when it hits the end stoppers you should re-do the intelligent learning with a LOWER obstruction margin setting. The factory default is 1 Amp. See Advanced Menus. If you find that the gate/door has no slow speed on closing or hits the close stopper in fast speed you will need to increase the slow speed travel distance during learning. This is done by doing the learning again and with dip switches 1, 5, 7 and 8 ON during the learning setup. This is normally required if you use a mechanical drive pin lock on closing. If you find that the motor trips on overload during normal operation you can increase the obstruction detect margin. Using a 24VAC transformer will output 33VDC on the 1 Amp output because it is unregulated. This high voltage may damage 12 volt accessories like PE beams, loop detectors or receivers connected to this output. Elsema recommends using the Reg12 board to output a regulated 12VDC voltage. If the standard 10 Amp fuse blows due to a large motor and transformer the installer should replace it with a 15 Amp fuse. Do not use a fuse larger than 15 Amps. During the intelligent learning if the gate or door is traveling too fast you should reduce the default speed settings. This is done by: Disconnecting power to the control card Set the 3-way slide switch to Program 2 Set dip switch 1 and 2 ON. Then connect power. Press and hold button A for open speed while adjusting the Master Pot Press and hold button B for close speed while adjusting the Master Pot Switch off dip switch 1 and 2 Set 3-way slide switch back to program 1 to do learning again If all fails do a factory reset to the control card and try to install again. See Advanced Menu, Dip switch 8 ON and button E. 34 Gate & Door Controller with LCD and Intelligent Technology 35