SOLO CARBOY-SCALE TM INSTALLATION & OPERATION 1-CHANNEL 2-CHANNEL NET = 175 SOLO 1000 SOLO NET #1 = 175 NET #2 = 225

Transcription

1 SOLO 000 CARBOY-SCALE SCALE: INDICATOR: CARBOY-SCALE TM SOLO 7000 electronic 5-gallon to 30-gallon carboys with SOLO 000 indicator (-Channel or 2-Channel) INSTALLATION & OPERATION factory calibrated s/n -CHANNEL SOLO 000 NET = 75 2-CHANNEL SOLO NET # = 75 NET #2 = 225 Version: PRO96LCD Fax: / Info@forceflow.com REF: T4\O&M\CARBSOLO\CVRCARSO.tcw (LS00.pdf)

2 INCLUDES MODELS: ELECTRONIC CARBOY-SCALES with SOLO 000 & 2 CHANNEL DIGITAL INDICATORS FOR CAPACITIES: 5-Gallon to 30-Gallon Carboys & Drums FOR CARBOYS & DRUMS: 8" (203mm) to 24" (60mm) Diameters SINGLE CHANNEL MODEL NUMBERS: MODEL METRIC 200 lbs. 400 lbs. 600 lbs. SR200 SR400 SR600 SR00K 00 kg SR00K 200 kg. SR00K 300 kg. Consisting of Carboy-Scale with Single Channel Solo 000 Indicator DUAL CHANNEL MODEL NUMBERS: 200 lbs. 400 lbs. 600 lbs. MODEL METRIC SR200-2 SR400-2 SR600-2 SR00K-2 00 kg SR00K kg. SR00K kg. Consisting of 2 Carboy-Scales with Dual Channel Solo Indicator / INFO@FORCEFLOW.COM REF: T4\O&M\CARBSOLO\MODELNO.tcw (LS0A.pdf)

3 HELP HOTLINE NOTES:

4 INDEX SOLO 000 Indicator with CARBOY-SCALE SECTION S..000 YOU ARE HERE! INSTALLATION INSTRUCTIONS S..0- Single Cylinder Scale, -Channel Drawing S..0-2 Dual Cylinder Scale, 2-Channel Drawing S..02 Installation Drawing S..03 Installation Introduction S..04 Installation Steps thru 4a S..05 Installation Steps 4b thru 4f S..06 Installation Steps 4g thru 5 INDICATOR INSTALLATION S CHANNEL: Indicator Wiring & Plumbing Drawing S CHANNEL: Indicator Wiring etc. S CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S CHANNEL: Instructions: Power etc. S CHANNEL: Instructions: Set Point; Surge & Static Protection S CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK OFF LISTS S..30 Installation Check List S..305 Start-Up Check List S SCALE OPERATION S.2.0 Scale Operation (Use "Portable" Applications) OPTIONAL ALARM SET POINT: S CHANNEL Alarm Set Point Configuration S CHANNEL Alarm Set Point Configuration S MISCELLANEOUS S.3.0 Calibration for Slotted Platforms S.3.40 Parts List / info@forceflow.com REF: T4\O&M\INDEX\Y47.tcw etc (Y47.pdf etc)

5 SOLO 000 NET # = MA OUTPUT 20 VOLT AC POWER Model Numbers Tank Diameter X Y Z SR lb cap. 8" to 6" 8 /2" (470mm) SR lb cap. 4" to 9" 2 3/4" (546mm) SR lb cap. 8" to 24" 24" (60mm) (Includes SOLO 000 indicator with 4-20mA output Optional Accessory: Low Level Alarm. Consult facotry for Metric Model Numbers 3 /2"(343mm) 5 3/4" (400mm) 24" (60mm) 6 /2" (49mm) 8 3/4" (475mm) 27" (686mm) SOLO 000 INDICATOR PROVIDED WITH 4-20MA OUTPUT OPTIONAL ACCESSORY: LOW LEVEL ALARM X CALIBRATION RING ELECTRICAL CABLE Y Z PLATFORM MOUNTED LEVEL VIAL ADJUSTABLE BACKSTOP PLATFORM ELECTRONIC LOAD CELL S..0-5/8" (4mm) / info@forceflow.com ELECTRONIC CARBOY-SCALE with SOLO 000 Single Channel Indicator Drawn by: SLP Date: 0/02/94 Revised: 05/09/00 Drawing Number File: T4\O&M\CARBSOLO\CARBSOLO.tcw (LS0.pdf) (WEB: CARBSOLO.pdf) 7/0 Scale: NONE

6 Model Numbers Tank Diameter X Y Z SR lb cap. 8" to 6" 8 /2" (470mm) 3 /2"(343mm) SR lb cap. 4" to 9" 2 3/4" (546mm) 5 3/4" (400mm) SR lb cap. 8" to 24" 24" (60mm) 24" (60mm) (Includes SOLO Channel Indicator with two 4-20mA outputs Optional Accessory: Low Level Alarm. Consult facotry for Metric Model Numbers 6 /2" (49mm) 8 3/4" (475mm) 27" (686mm) 4-20 MA OUTPUT 4-20 MA OUTPUT PROVIDED WITH 4-20MA OUTPUT OPTIONAL ACCESSORY: LOW LEVEL ALARMS (UP TO 2) SOLO 000 NET # = 75 NET #2 = VOLT AC POWER SOLO CHANNEL INDICATOR X CALIBRATION RING ELECTRICAL CABLE Y Z PLATFORM MOUNTED LEVEL VIAL ADJUSTABLE BACKSTOP PLATFORM ELECTRONIC LOAD CELL 5/8" (4mm) S / info@forceflow.com ELECTRONIC CARBOY-SCALE with SOLO DUAL CHANNEL INDICATOR Drawn by: SLP Date: 0/02/94 Revised: 05/09/00 Drawing Number File: T4\O&M\CARBSOLO\CARBSOL2.tcw (LS02.pdf) (WEB: CARBSOL2.pdf) 7/0 Scale: NONE

7 INSTALLATION PROCEDURE Read Installation Instructions thoroughly before installing.. Place Platform on Floor 2. Level Platform 3. Anchor the Platform 4. Anchor the Load Cell 5. Mounting Additional Scales Step 2 Step 5 Step S..02 W Step 3 Step / info@forceflow.com File: T4\O&M\CARBWIZ\CARBO&M5.tcw (LS03.pdf) CARBOY-SCALE Electronic Scale for Weighing 5- to 30-Gallon Carboys & Drums Drawn by: SLJ Date: 02/5/93 Revised: 07/29/98 Scale: NONE Drawing Number 3002

8 Electronic CARBOY-SCALE INSTALLATION INSTRUCTIONS If you have any questions regarding the installation, operation or maintenance on your CARBOY-SCALE, please do not hesitate to call our... HELP HOTLINE WARNING: To prevent possible personal injury or damage to the equipment through misuse, this equipment should be installed, operated and serviced only by trained, qualified personnel who are thoroughly familiar with the entire contents of this Instruction Manual, which should be thoroughly reviewed and understood prior to installing and operating the equipment. ITEMS REQUIRED FOR INSTALLATION: Power Drill and Drill Bits Hammer Drill and Masonry Bit (5/6") Two (2) /4" Diameter Anchors (for platform) Four (4) properly chosen Anchors (for Indicator) Two (2) Adjustable Wrenches Screw Driver and Tape Measure Hammer (for pounding in anchor bolts) Carboy/Drum (for aligning platform) COMMENTS: Your Electronic CARBOY-SCALE consists of two basic assemblies:. Load Cell System (Load Cell, Cable and Indicator) 2. PVC Platform (Backstop, Platform with Hinge and leveling shims) S..03 W / INFO@FORCEFLOW.COM REF: T4\O&M\CARBWIZ\CARBO&M.tcw (L02.pdf)

9 INSTALLATION NOTES: CAUTION: For proper operation and to avoid possible damage to the scale or injury to yourself, you MUST install these items in the following Step-by-Step manner. The Electronic CARBOY-SCALE should be used with carboys which have outside diameters of 8" to 9", and gross weights from 200 to 400 lbs. Remove all items from box. The load cell system is wired and calibrated at the factory. STEP : PLACE PLATFORM ON FLOOR LINE OF SIGHT CENTER THE BLACK DOT A " Clearance between platform and wall B PLATFORM CLOSE-UP DETAIL (A) Place the platform on the floor with the backstop side of the platform at the wall. (NOTE: Allow at least " clearance between wall and platform) (B) Remove stud from Load Cell and place Load Cell underneath Platform so that the "BLACK DOT" on Load Button is centered in the hole in the back of the Platform. LOAD CELL ALLIGNMENT INCORRECT CORRECT DO NOT anchor platform to floor until Step 3! STEP 2: LEVEL PLATFORM Check the platform-mounted level to assure that the scale is level from front to rear. If the platform is not level, either: (A) Raise rear of platform by placing shims underneath the load cell, or REAR PLATFORM FRONT MOUNTING FOOT (B) Raise front by placing shims underneath the hinge on the anchor bolts (shims provided with scale). LOAD CELL A WASHERS WASHERS B STEP 3: ANCHORING THE PLATFORM Platform must not touch wall or scale will not function properly. Mark mounting holes on the floor. Drill holes with 5/6" bit and bolt scale to the floor using two (2) /4" diameter anchor bolts. Make sure your anchor bolts are properly sized and compatible with your floor material!! CAUTION: To avoid injury caused by a tipping carboy, DO NOT use until platform is bolted to floor. STEP 4: ANCHORING THE LOAD CELL (A) Using Platform as a template, mark floor to drill Load Cell anchoring hole. Using this hole, mark on the floor for load cell anchoring. F LO Q U I P S..04 W Step 4 continued on page 6 / INFO@FORCEFLOW.COM REF: T4\O&M\CARBWIZ\CARBO&M2.tcw (L04.pdf)

10 STEP 4: ANCHORING THE LOAD CELL cont... (B) After mark is established on the floor, pivot Platform out of the way. Centerpunch the mark to ensure accurate hole location. Drill a 5/6" hole using an appropriate bit. Drill the hole approximately inch deep. Drill 5/6" diameter hole, inch deep. B (C) Install stud into threaded hole on Load Cell. FINGER TIGHTEN ONLY! C (D) Slide leveling washer(s) if needed onto stud. E D (E). Insert Load Cell Stud into hole in the floor. 2. Be certain that the Load Cell is seated "flush" on the floor. Position Load Cell so that the cable runs straight out to either side of the Platform. E2 Cable to exit straight out on either side of Platform. F (F) Pivot Platform back into place. Site through the mounting hole on the platform to ensure that the "BLACK DOT" on the Load Cell button is centered in the hole on the platform. F Incorrect Correct W..05 S / INFO@FORCEFLOW.COM REF: T4\O&M\CARBWIZ\CARBO&M3.tcw (L05.pdf)

11 STEP 4: ANCHORING THE LOAD CELL cont... (G) If the "BLACK DOT" on the Load Cell Button is not centered in the hole on the platform loosen the floor anchor bolts slightly and adjust platform as needed. Once proper alignment is achieved, tighten the anchor bolts. Adjust platform for proper alignment. Loosen "BLACK DOT" on Load Cell should be centered in hole on platform. STEP 5: MOUNTING ADDITIONAL SCALES To mount additional scales side-by-side, be sure to allow for the frame hinge when determining the distance between platforms (if minimizing floor area) and repeat Step - 5. S..06 W / INFO@FORCEFLOW.COM REF: T4\O&M\CARBWIZ\CARBO&M4.tcw (L06.pdf)

12 INDEX SOLO 000 Indicator with CARBOY-SCALE SECTION S..000 INSTALLATION INSTRUCTIONS S..0- Single Cylinder Scale, -Channel Drawing S..0-2 Dual Cylinder Scale, 2-Channel Drawing S..02 Installation Drawing S..03 Installation Introduction S..04 Installation Steps thru 4a S..05 Installation Steps 4b thru 4f S..06 Installation Steps 4g thru 5 YOU ARE HERE! INDICATOR INSTALLATION S CHANNEL: Indicator Wiring & Plumbing Drawing S CHANNEL: Indicator Wiring etc. S CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S CHANNEL: Instructions: Power etc. S CHANNEL: Instructions: Set Point; Surge & Static Protection S CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK OFF LISTS S..30 Installation Check List S..305 Start-Up Check List S SCALE OPERATION S.2.0 Scale Operation (Use "Portable" Applications) OPTIONAL ALARM SET POINT: S CHANNEL Alarm Set Point Configuration S CHANNEL Alarm Set Point Configuration S MISCELLANEOUS S.3.0 Calibration for Slotted Platforms S.3.40 Parts List / info@forceflow.com REF: T4\O&M\INDEX\Y47.tcw etc (Y47.pdf etc)

13 -CHANNEL INDICATOR ONLY SOLO 000 Box (bottom view) 7 /2" (90mm) Box (attaches to wall) 4 Wall Mounting Screw Holes Tare Adjust Knob Box 7/2" (90mm) + G C NOTE: Mount Indicator at "eye level" with the mounting fixtures provided. Cable Conduit Fitting 0 VOLT AC Power Hook-Up + G VOLT AC Power Hook-Up Plastic Washer /4" Cord Connector Connector Sleeve Rubber Grommet 2 Load Cell Use for: Load Cell Cable J SW (ZERO) DN UP (Dip Switches) SW4 SW2 SW3 J7 C 2 4 Set Point J R G w B S S W #2 #4 Red Green White Black Shield STEP : Slip conduit fitting base over conduit STEP 3: Attach to conduit/cable connector fitting on box STEP 2: Slide conduit connector into conduit DN UP mA Box Cover (swings down) S Channel 4 Slotted Pan Head Screws. (Tighten screws evenly to get uniform seal on cover gasket) /2" Conduit Connector Use for: Power 4-20 MA Signal Alarm -CHANNEL INDICATOR ONLY / info@forceflow.com File: T4\O&M\ASOMSTR\SOLOIND.tcw (D0-.pdf) SOLO INDICATOR WIRING AND PLUMBING INSTRUCTIONS --SINGLE CHANNEL-- Drawn by: SLP Date: 06/30/98 Revised: 0/6/0 Scale: NONE Drawing Number 30046

14 7/2" (90mm) VOLT AC Power Hook-Up Box (attaches to wall) 7 /2" (90mm) 0 VOLT AC Power Hook-Up SW Box Cover (swings down) R G w B S R G w B S Red Green White Black Shield Red Green White Black Shield 4 Wall Mounting Screw Holes / info@forceflow.com File: T4\O&M\ASOLMSTR\SOLO2IND.tcw (D0-2.pdf) NOTE: Mount Indicator at "eye level" with the mounting fixtures provided. STEP : Slip conduit fitting base over conduit 4 Slotted Pan Head Screws. (Tighten screws evenly to get uniform seal on cover gasket) SOLO 000 Box (bottom view) /2" Conduit Connector Use for: Power 4-20 MA Signals Alarms STEP 2: Slide conduit connector into conduit Plastic Washer STEP 3: Attach to conduit/cable connector fitting on box SOLO INDICATOR WIRING AND PLUMBING INSTRUCTIONS --DUAL CHANNEL-- Cable Tare Adjust Knobs Box /4" Cord Connector Use for: Load Cell Cable Drawn by: SLP Date: 03/2/0 Revised: Scale: NONE Conduit Fitting Rubber Grommet Connector Sleeve SW4 (Dip Switches) S Channel ON OFF 3 FLOQUIP 2-CHANNEL INDICATOR ONLY CHANNEL INDICATOR ONLY Drawing Number SCALE 2 SCALE TARE 2 2 TARE LOAD CELL 2 RELAYS NC 2C NO NC C NO + G + + G C LOAD CELL SW2 SW3 POWER 4-20mA G

15 -CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE!! All connectors have screw-type terminals to assist in connecting wires. Remove the connector from the board before attaching wires. POWER HOOK-UP TURN OFF MAIN POWER BEFORE CONNECTING!! Use a clean 0 Volt AC power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive loads, relays, etc. to this power line! Resulting power surges can damage the electronics!!! Use far left bottom port and connect per following: (NOTE: Use /2" conduit connector) 0 Volt AC 230 Volt AC POWER IN POWER IN Hot (+) Ground (G) Hot (+) Neutral (N) Ground (G) Hot (+) 2 LOAD CELL & TARE ADJUST KNOB CONNECTION DO NOT CUT LOAD CELL CABLE!! This may void your warranty!! Your SOLO 000 Indicator is shipped with the load cell connected and ready to power up. Should you need to run the load cell cable through conduit, first unplug the connector from the board, then disconnect wires, and remove by unscrewing cord connector. When routing load cell cable into box, use /2" cord connector. DO NOT run load cell cable with any other inductive load or power cables!! Connect load cell wires per following: (NOTE: Use /2" cord connector) BE CERTAIN TARE ADJUST KNOB WIRES ARE CONNECTED. Scale R G W B S Load Cell Cable Red Green White Black Braided Wire J Connector R G W B S Tare Adjust Knob Red Green Black Description + Excitation + Signal - Signal - Excitation Shield MA SIGNAL Your 4-20 MA signal is internally powered for up to 900 OHMS. DO NOT use external loop power. (NOTE: Use /2" conduit connector). DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load.. J5 Connector Description Scale _ Signal - Signal S CHANNEL INDICATOR ONLY REF: T4\O&M\ASOMSTR\INSOLOA.tcw (D02-.pdf) QUESTIONS? Help Hotline:

16 2-CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE!! All connectors have screw-type terminals to assist in connecting wires. Remove the connector from the board before attaching wires. POWER HOOK-UP TURN OFF MAIN POWER BEFORE CONNECTING!! Use a clean 0 Volt AC power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive loads, relays, etc. to this power line! Resulting power surges can damage the electronics!!! Use far left bottom port and connect per following: (NOTE: Use /2" conduit connector) 0 Volt AC 230 Volt AC POWER IN POWER IN Hot (+) Ground (G) Hot (+) Neutral (N) Ground (G) Hot (+) 2 LOAD CELL CONNECTIONS DO NOT CUT LOAD CELL CABLE!! This may void your warranty!! Your SOLO 000 Indicator is shipped with the load cell connected and ready to power up. Should you need to run the load cell cable through conduit, first unplug the connector from the board, then disconnect wires, and remove by unscrewing cord connector. When routing load cell cable into box, use /2" cord connector. DO NOT run load cell cable with any other inductive load or power cables!! Connect load cell wires per following: (NOTE: Use /2" cord connector) PLUG-IN CONNECTOR R G W B S Load Cell Cable Red Green White Black Braided Wire J3 & J4 Connector + X + S - S - X SH Description + Excitation + Signal - Signal - Excitation Shield MA SIGNAL 20.00mA = (LBS or KGS) Your 4-20 MA signal is internally powered. DO NOT use external loop power. NOTE: Use /2" conduit connector. DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load. Scale 2 Scale _ + _ + Connector Description _ + _ + - Signal + Signal - Signal + Signal S REF: T4\O&M\ASOLMSTR\INSO2CHA.tcw (DO2-2.pdf) QUESTIONS? Help Hotline: CHANNEL INDICATOR ONLY

17 -CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING cont... 4 SET POINTS The SOLO 000 features two (2) adjustable set points that can be used for alarm or control applications. The signals are TTL Digital Outputs and can be used to activate an external relay or be wired directly into a PLC that accepts this type of input. The set point outputs are "sinking" transistors that drop to ground when the set point level is reached. The signal is 5 VDC at 300mA. To configure the set points, see Set Point Configuration Instructions in Chapter IV. SET POINT : SET POINT 2: Above Set Point = 5 VDC Below Set Point = 0 VDC Above Set Point = 5 VDC Below Set Point = 0 VDC SET POINT TERMINALS C NOT USED 2 PC BOARD C 2 DESCRIPTION Common Set Point Ground Set Point 2 Ground NOT USED LIGHTNING ~ SURGE PROTECTION Be sure that all power coming into the facility is sufficiently protected for transient lightning strikes and power surges. Improper protection may void your warranty. STATIC ELECTRICITY PROTECTION CAUTION should be observed whenever box is open to avoid damage or memory loss by static electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these instructions. Carpets, especially can build up static electricity. F LO Q U I P S CHANNEL INDICATOR ONLY QUESTIONS? Help Hotline: REF: T4\O&M\SOLO\INSOL0B.tcw (D03-.pdf)

18 2-CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING cont... 4 LEVEL ALARMS (OPTIONAL) The SOLO 000 features two (2) optional level alarms that can be used for alarm or control applications. The relays are Form C, Dry Contacts rated at 2A at 30 VDC, 0.5A at 20 VAC. SET POINT TERMINALS PC BOARD DESCRIPTION NC 2C NO NC C NO NC 2C NO NC C NO #2 Normally Closed #2 Common #2 Normally Open # Normally Closed # Common # Normally Open LIGHTNING ~ SURGE PROTECTION Be sure that all power coming into the facility is sufficiently protected for transient lightning strikes and power surges. Improper protection may void your warranty. STATIC ELECTRICITY PROTECTION CAUTION should be observed whenever box is open to avoid damage or memory loss by static electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these instructions. Carpets, especially can build up static electricity. F L OQ U I P S CHANNEL INDICATOR ONLY REF: T4: O&M\ASOLMSTR\INSO2CHB.tcw (D03-2.pdf) QUESTIONS? Help Hotline:

19 HELP HOTLINE NOTES:

20 INDEX SOLO 000 Indicator with CARBOY-SCALE SECTION S..000 INSTALLATION INSTRUCTIONS S..0- Single Cylinder Scale, -Channel Drawing S..0-2 Dual Cylinder Scale, 2-Channel Drawing S..02 Installation Drawing S..03 Installation Introduction S..04 Installation Steps thru 4a S..05 Installation Steps 4b thru 4f S..06 Installation Steps 4g thru 5 INDICATOR INSTALLATION S CHANNEL: Indicator Wiring & Plumbing Drawing S CHANNEL: Indicator Wiring etc. S CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S CHANNEL: Instructions: Power etc. S CHANNEL: Instructions: Set Point; Surge & Static Protection S CHANNEL: Instructions: Set Point etc. YOU ARE HERE! INSTALLATION CHECK OFF LISTS S..30 Installation Check List S..305 Start-Up Check List S SCALE OPERATION S.2.0 Scale Operation (Use "Portable" Applications) OPTIONAL ALARM SET POINT: S CHANNEL Alarm Set Point Configuration S CHANNEL Alarm Set Point Configuration S MISCELLANEOUS S.3.0 Calibration for Slotted Platforms S.3.40 Parts List / info@forceflow.com REF: T4\O&M\INDEX\Y47.tcw etc (Y47.pdf etc)

21 INSTALLATION CHECK-OFF LIST INSTALL SCALE PLATFORM & LOAD CELL (Starting at Section.02) - Route load cell cable to indicator mounting location, per instructions. 2 MOUNT INDICATOR (Section.20) - Mount at proper location, at eye level 3 WIRE INDICATOR - TURN OFF ALL POWER BEFORE WIRING! (Section.20) - Connect dedicated clean 0 volt AC power line through /2" conduit connector. - Connect Load Cell cable through /4" cord connector. - Connect 4-20 MA signal through /2" conduit connector. - Connect relays through /2" conduit connector (same connector as 4-20 ma) 4 SEAL INDICATOR ENCLOSURE TO MAINTAIN 4X RATING!!! (Section.20) - Tighten all four (4) door screws to maintain NEMA 4X seal on box. - Double check all cord connectors for tight seal. - Double check all /2" conduit connectors for tight seal. REF: WP File: O&M\SOLOMSTR\ INSTSOLO.wpd (O02.pdf) S..30

22 START-UP CHECK-OFF LIST with SOLO INDICATOR PORTABLE TANK APPLICATIONS TANKS ARE CHANGED (TANK AND CHEMICAL REPLACED) POWER-UP: The value will be the tare weight of your scale platform. 2 Apply pressure to platform to see if indicator responds to changes in weight. 3 Verify the platform calibration on the following page. 4 Load tank(s) onto scale. Use tare adjustment knob to "tare out" container weight. FIXED TANK APPLICATIONS TANKS ARE NOT CHANGED (EMPTIED AND REFILLED IN PLACE) POWER-UP: The value will be the tare weight of your scale platform. 2 Apply pressure to platform to see if indicator responds to changes in weight. 3 With EMPTY tank mounted on the platform, turn tare adjust knob until scale indicator reads zero. 4 Fill tank. S..305 REF: T4\O&M\ASOMSTR\STARTUP.tcw (S08.pdf)

23 HELP HOTLINE NOTES:

24 INDEX SOLO 000 Indicator with CARBOY-SCALE SECTION S..000 INSTALLATION INSTRUCTIONS S..0- Single Cylinder Scale, -Channel Drawing S..0-2 Dual Cylinder Scale, 2-Channel Drawing S..02 Installation Drawing S..03 Installation Introduction S..04 Installation Steps thru 4a S..05 Installation Steps 4b thru 4f S..06 Installation Steps 4g thru 5 INDICATOR INSTALLATION S CHANNEL: Indicator Wiring & Plumbing Drawing S CHANNEL: Indicator Wiring etc. S CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S CHANNEL: Instructions: Power etc. S CHANNEL: Instructions: Set Point; Surge & Static Protection S CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK OFF LISTS S..30 Installation Check List S..305 Start-Up Check List S SCALE OPERATION S.2.0 Scale Operation (Use "Portable" Applications) YOU ARE HERE! OPTIONAL ALARM SET POINT: S CHANNEL Alarm Set Point Configuration S CHANNEL Alarm Set Point Configuration S MISCELLANEOUS S.3.0 Calibration for Slotted Platforms S.3.40 Parts List / info@forceflow.com REF: T4\O&M\INDEX\Y47.tcw etc (Y47.pdf etc)

25 OPERATION If you have any questions regarding the installation, operation or maintenance of your scale, please DO NOT HESITATE TO CALL OUR HELP HOTLINE ; us at or Fax us "PORTABLE" TANK APPLICATIONS "FIXED" TANK APPLICATIONS "PORTABLE" means: Empty tank is REPLACED. "FIXED" means: Empty tank is REFILLED. LOAD CONTAINER Load a FULL container on scale platform. NOTE: To calibrate a DRUMM-SCALE, CYLINDER-SCALE, TOTE BIN SCALE or CARBOY-SCALE: Make sure the tank is resting against the backstop. If scale weighs HEAVY...move backstop forward. If scale weighs LIGHT...move backstop back. PROCESS CONNECTIONS Make all necessary process connections to container or tank. Assure that all connections are FLEXIBLE, so as not to restrain the vessel from freely resting on the scale and platform movement is not restrained. DETERMINE TARE To determine tare weight: ) Check container to see if the tare weight is marked on it (ie stamped on chine or top of cylinder). 2) On containers and tanks that are not marked, begin by zeroing the scale. Place an empty container and any applicable process connections. The value dsiplayed is the tare weight. Record this weight in a visible location for future reference....prior TO FILLING TANK: CENTER TANK Load a FULL container on scale platform. CHEM-SCALE or BULK TANK (permanent tank) applications only: CHEM-SCALE: Make certain that the tank is centered on platform. BULK TANKS: Make certain saddles are equal distance from tank centerline. PROCESS CONNECTIONS Make all necessary process connections to container or tank. Assure that all connections are FLEXIBLE, so as not to restrain the vessel from freely resting on the scale and platform movement is not restrained. TARE ADJUSTMENT WITH NO CHEMICAL IN TANK... Rotate the tare adjustment knob until it reads ZERO. FILL TANK Fill tank. Indicator should now read only weight of chemical. TARE ADJUSTMENT Rotate the tare adjustment knob until the display indicates the net contents of the container (the tare adjustment is located on face of the CENTURY dial, or the side of the SOLO 000). NOTE: When loading a PARTIALLY full container, start by zeroing the scale with the tare adjust knob. Then place the container on the scale and make process connections. Use the tare adjustment to subtract the tare weight amount from the displayed amount. QUESTIONS? Help Hotline: S.2.0 C.2.0 X / info@forceflow.com File: T4\O&M\ASOMSTR\OPERATN.tcw (D04.pdf)

26 INDEX SOLO 000 Indicator with CARBOY-SCALE SECTION S..000 INSTALLATION INSTRUCTIONS S..0- Single Cylinder Scale, -Channel Drawing S..0-2 Dual Cylinder Scale, 2-Channel Drawing S..02 Installation Drawing S..03 Installation Introduction S..04 Installation Steps thru 4a S..05 Installation Steps 4b thru 4f S..06 Installation Steps 4g thru 5 INDICATOR INSTALLATION S CHANNEL: Indicator Wiring & Plumbing Drawing S CHANNEL: Indicator Wiring etc. S CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S CHANNEL: Instructions: Power etc. S CHANNEL: Instructions: Set Point; Surge & Static Protection S CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK OFF LISTS S..30 Installation Check List S..305 Start-Up Check List S SCALE OPERATION S.2.0 Scale Operation (Use "Portable" Applications) YOU ARE HERE! OPTIONAL ALARM SET POINT: S CHANNEL Alarm Set Point Configuration S CHANNEL Alarm Set Point Configuration S MISCELLANEOUS S.3.0 Calibration for Slotted Platforms S.3.40 Parts List / info@forceflow.com REF: T4\O&M\INDEX\Y47.tcw etc (Y47.pdf etc)

27 -CHANNEL INDICATOR ONLY ALARM SET POINT CONFIGURATION CAUTION! ALWAYS USE EXTREME CARE WHEN WORKING NEAR ENERGIZED CIRCUITS The SOLO 000 features two (2) adjustable set points that can be used for alarm or control applications. The signals are TTL Digital Outputs and can be used to activate an external relay or be wired directly into a PLC that accepts this type of input. The set point outputs are "sinking" transistors that drop to ground when the set point level is reached. The signal is 5 V DC at 300mA. SET POINT : SET POINT 2: Weight BELOW Set Point Level = 0 V DC Weight ABOVE Set Point Level = 5 V DC Weight BELOW Set Point 2 Level = 0 V DC Weight ABOVE Set Point 2 Level = 5 V DC TO CONFIGURE SET POINTS SET POINT : ) Apply weight (the actual amount of desired set point level) on scale. 2) Close and open Switch #SW4-3 3) Remove weight. SET POINT 2: ) Apply weight (the actual amount of desired set point level) on scale. 2) Close and open Switch #SW4-2 3) Remove weight. To "INVERT" Relay Operations, connect jumper pins on "JP-3". Inverted Relay Operation will actuate the alarm relay contacts in a NON-ALARM condition. When an ALARM condition occurs, the alarm relay contacts are deactuated. This feature allows configuration of FAIR SAFE alarm relay contacts. SET POINT (Dip Switches) SW4-3 (OPEN) ON (CLOSE) SET POINT 2 (Dip Switches) SW4-2 (OPEN) J (ZERO) DN UP (Dip Switches) SW SW SW2 J7 (OPEN) ON (CLOSE) SW3 C 2 J R G w B S S #2 #4 Red Green White Black Shield ON (CLOSE) DN UP W S CHANNEL INDICATOR ONLY REF: T4\O&M\ASOMSTR\ALARMSOL.tcw (D05-.pdf) QUESTIONS? Help Hotline:

28 2-CHANNEL INDICATOR ONLY ALARM SET POINT CONFIGURATION CAUTION! ALWAYS USE EXTREME CARE WHEN WORKING NEAR ENERGIZED CIRCUITS If your SOLO includes the optional Level Alarm Relay(s), the following instructions establish setpoint values. Relays are Form C Dry Contact, rated 2A@30 VDC, 20VAC. SET ALARM LEVEL STEP : Turn SWITCH # on SW4 "OFF". STEP 2: For SCALE #, turn Switch #4 on SW4 "ON". For SCALE #2, turn Switch #5 on SW4 "ON". STEP 3: Use SW2 to count DOWN or SW3 to count UP to desired setpoint level. The value displayed on the screen is the weight at which the alarm will trigger. STEP 4: Turn Switch #4 or #5 on SW4 "OFF". STEP 5: Turn Switch # on SW4 "ON". To "INVERT" Relay Operations, turn switches # and #7 "ON". Display will read: INVERT RELAY? YES *NO Use switches SW2 or SW3 to toggle * (asterisk). Turn switch #7 "OFF" to resume operation. Inverted Relay Operation will actuate the alarm relay contacts in a NON-ALARM condition. When an ALARM condition occurs, the alarm relay contacts are de-actuated. This feature allows configuration of FAIR SAFE alarm relay contacts. COUNT DOWN OR UP SCALE STEP 3 TO DESIRED SET POINT (DOWN) (UP) SW2 SW3 STEP 2 STEP SCALE 2 STEP 2 STEP STEP 3 STEP 4 STEP 5 STEP 4 STEP COUNT DOWN OR UP TO DESIRED SET POINT (DOWN) (UP) SW2 SW (DOWN) POWER 4-20mA G + (UP) SW2 SW3 ON SW4 RS485 RS232 OFF RELAYS NC 2C NO NC C NO 2 TARE 2 SW TARE SCALE 2 LOAD CELL SCALE LOAD CELL R G w B S R G w B S RED GREEN WHITE BLACK SHIELD RED GREEN WHITE BLACK SHIELD S CHANNEL INDICATOR ONLY QUESTIONS? Help Hotline: REF: T4\O&M\ASOMSTR\ALARMSO2.tcw (D05-2.pdf) 3/05/02 CHECKED BY: BD 03/05/02

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30 INDEX SOLO 000 Indicator with CARBOY-SCALE SECTION S..000 INSTALLATION INSTRUCTIONS S..0- Single Cylinder Scale, -Channel Drawing S..0-2 Dual Cylinder Scale, 2-Channel Drawing S..02 Installation Drawing S..03 Installation Introduction S..04 Installation Steps thru 4a S..05 Installation Steps 4b thru 4f S..06 Installation Steps 4g thru 5 INDICATOR INSTALLATION S CHANNEL: Indicator Wiring & Plumbing Drawing S CHANNEL: Indicator Wiring etc. S CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S CHANNEL: Instructions: Power etc. S CHANNEL: Instructions: Set Point; Surge & Static Protection S CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK OFF LISTS S..30 Installation Check List S..305 Start-Up Check List S SCALE OPERATION S.2.0 Scale Operation (Use "Portable" Applications) OPTIONAL ALARM SET POINT: S CHANNEL Alarm Set Point Configuration S CHANNEL Alarm Set Point Configuration S YOU ARE HERE! MISCELLANEOUS S.3.0 Calibration for Slotted Platforms S.3.40 Parts List / info@forceflow.com REF: T4\O&M\INDEX\Y47.tcw etc (Y47.pdf etc)

31 FOR SCALES WITH SLOTTED PLATFORM(S) ONLY! CALIBRATING THE SCALE IMPORTANT! To insure accurate weight readings, it is critical that the load is properly centered within the "CALIBRATION RING". SCALE CALIBRATION ) Loosen the backstop hold-down nuts and slide the backstop toward the edge of the platform. STEP : Loosen backstop bolts and slide backstop toward edge of platform. 2) Place the container that is to be weighed (or an empty container that is the same diameter of the container to be weighed) on the platform. STEP 3: Slide backstop against container and tighten bolts. STEP 2: Place container on Platform and CENTER it on the Calibration Rings. Using the CALIBRATION RINGS on the platform as the "target", center the container within the calibration rings. Backstop Bolts (2) Calibration Rings 3) Slide the backstop against the container and tighten the backstop hold-down bolts. CORRECT INCORRECT Container CENTERED in Calibrating Rings Container OFF CENTER of Calibrating Rings DAILY OPERATION When using containers with the same diameter there is no need to readjust the backstop. Simply slide the new container against the backstop making sure the container is centered in the Calibration Rings. FL OQ U I P C.3.0 X / INFO@FORCEFLOW.COM REF: T4\O&M\CYLHYD\200SLOT4.tcw (L09.pdf)

32 PARTS LIST 2 3 Carboy Platform: 200# Capacity 400# Capacity 600# Capacity Platform Backstop ELECTRONIC: Load Cell (#3a) with Cable (#5a) (consult factory) HYDRAULIC: or XT Load Cell (#3b) with PVC Copper Tubing (#5b) HYDRAULIC or XT SCALES ONLY: 4a: Internal.25 Load Cell Diaphragm 4b: Pint of RO-5 Oil 5a: ELECTRONIC: Electronic Cable only 5b HYDRAULIC or XT: PVC Copper Tubing only CENTURY: 4-/2" dia.meter Dial SOLO 000 WIZARD or -2 WIZARD or -4 SOLO XT (Battery or Loop Powered) CONSULT FACTORY FOR CURRENT PRICING Fax: ACCESSORIES HYDRAULIC only: RS-50 Reed Switch with Reset Relay Box ELECTRONIC WIZARD: W5ASP Alarm Switch ELECTRONIC SOLO: S5ASP Alarm Switch HYDRAULIC or XT: PS-0 Fixed Pressure Switch HYDRAULIC: MA-50 Transmitter (24 Volt) Power Supply XT: Loop Powered 4-20mA Output (Optional) ELECTRONIC: Consult Factory 6 WIZARD 4000 Indicator CENTURY Hydraulic Dial Indicator WIZARD 4000 SCALE 50 LBS SCALE LBS SOLO 000 Indicator SOLO XT Cross Technology Indicator SOLO XT CROSS TECHNOLOGY Electronic COMPRESSION LOAD CELL REED SWITCH RELAY BOX Hydraulic LOAD CELL 9 8 TRANSMITTER PRESSURE SWITCH 2 SCALE PLATFORM 8 PRESSURE SWITCH 4b OIL C.3.40 X.3.40 W.3.40 S a 3a 5b 3b / info@forceflow.com REF: T4\O&M\CARBHYD\PARTCARB.tcw (L0.pdf) PARTS LIST for CARBOY SCALE 200# to 600# Capacities Drawn by: SLP Date: 0/05/89 Revised: 08/5/00 Scale: NONE Drawing Number 3074

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