Electrochemical Energy Storage Devices
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1 Electrochemical Energy Storage Devices Rajeswari Chandrasekaran, Ph.D. from Energy Storage, Materials & Strategy Research and Advanced Engineering, Ford Motor Company, Dearborn, MI presented at Mathematical Modeling in Industry XVII, A Workshop for Graduate Students, Institute for Mathematics and its Applications. August 07-16, 2013, University of Minnesota, Twin Cities. rchand35@ford.com
2 Ford s Electrified Vehicles Line-up Fusion Focus C-MAX Lincoln MKZ
3 Multi-Scale, Multi-Physics Modeling CELL TO BATTERY PACK Cells can be cylindrical, pouch prismatic or hard can prismatic
4 Necessary EV Battery Technology Evolution 1 st Gen EV Battery 23 kwh 300 kg/661 lbs 275 liters 2 nd Gen EV Battery 23 kwh 235 kg/518 lbs 215 liters Future EV Battery 23 kwh 180 kg/396 lbs 160 liters 4 kegs = 234 liters Goal: Fuel Tank eq. 23 kwh 55 kg/121 lbs 60 liters Slide Courtesy: Andy Drews & Ted Miller Presented at Battery Congress, 2013
5 Department Research Activities Modeling Unit Cell Sandwich Cell and Pack Experiments Evaluation (including Degradation Studies) of Supplier & Next-Gen Battery Materials Characterization (X-Ray, Raman) Battery Test Lab External Research Alliances USABC, NHTSA, ARPA-E University Research Projects and Alliances
6 CELL SANDWICH MODELING
7 Continuum Modeling of Lithium-Ion Cell Sandwich Current Collector Legend: Composite Negative Electrode Separator Composite Positive Electrode Current Collector L n L s L p z=0 z=l Negative electrode active material (secondary particle) OCP of graphite (Volts vs. Li/Li + ref.) y in Li y (Ni a Co b Mn c )O Graphite (Li x C 6 ) Li y (Ni a Co b Mn c )O OCP of Li y (Ni a Co b Mn c )O 2 (Volts vs. Li/Li + ref.) Positive electrode active material (secondary particle) Binder Carbon additive Pores filled by electrolyte x in Li x C 6 R. Chandrasekaran et al., Mater. Res. Soc. Symp. Proc. Vol. 1541, 2013 DOI: /opl
8 Continuum Modeling of Lithium-Ion Cell Sandwich During discharge Load e - Composite Negative Electrode Separator Composite Positive Electrode Current Collector Li + Current Collector Legend: z=0 z=l L n L s L p Negative electrode active material (secondary particle) Positive electrode active material (secondary particle) Binder Carbon additive Pores filled by electrolyte Blue arrows: discharge direction Pink arrows: over potential
9 Continuum Modeling of Lithium-Ion Cell Sandwich During discharge e - Current Collector Legend: Composite Negative Electrode z=0 z=l L n Separator L s Composite Positive Electrode L p Negative electrode active material (secondary particle) Positive electrode active material (secondary particle) Binder Carbon additive Pores filled by electrolyte Load Li + Current Collector Possible limitations Thermodynamic OCV limitations Electronic resistance Positive Negative Ionic resistance & Concentration overpotential Positive Negative Separator Charge transfer resistance Positive Negative Solid phase diffusion limitations (within particle) Positive Negative
10 Bottlenecks to Fast Charging of Lithium-Ion-Insertion Cells for Electric Vehicles R. Chandrasekaran, Abstract # 1168, 224 th ECS Meeting, 2013.
11 Simulation of Galvanostatic Discharge of the Li x C 6 /Liquid Electrolyte/Li y (Ni a Co b Mn c )O 2 Cell Salt depletion: difficult to get from experiments Ref: R. Chandrasekaran et al., Mat. Res. Soc. Symp. Proc., Vol. 1541, Electrolyte concentration 5C discharge rate (legend: time in sec)
12 WORKSHOP PROJECT INTRODUCTION
13 Team # 4: Student Members Arlin Alvarado Hernandez, University of Puerto Rico Guanglian Li, Texas A & M University Sylvia Nguyen, University of Guelph Fouche Smith, University of Kentucky Timur Takhtaganov, Rice University
14 Project Scope Initial Performance & Optimization; Guide Electrode and Cell Design Modeling Life & Safety Estimation of Properties (If time permits)
15 Performance Analysis & Electrode Design Type of Vehicle Energy of the pack (e.g.) HEV kwh PHEV kwh EV 23 kwh-40 kwh Please refer to USABC website for detailed goals!
16 Aging of Lithium-Ion Cells Arora and White, JES, 1998.
17 Aging of Lithium-Ion Cells Arora and White, JES, 1998.
18 Dendrite Growth in Lithium Metal Anodes Ref: M. Winter, Symposium on Large Lithium Ion Battery Technology and Application (AABC-06), Tutorial B, Baltimore, May 15, 2006)
19 Acknowledgements Andy Drews, Ted Miller, Kent Snyder, Chul Bae & the rest of the department from Ford Motor Company
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