Your one-stop-shop for PV plants of any size 1000V DC /1500V DC

Transcription

1 Product Overview Compact 2016 /17 Your one-stop-shop for PV plants of any size 1000V DC /1500V DC HIKRA EN50618 (H1Z2Z2-K) 1500V DC

2 we connect solar energy! Well-advised with HIS, your reliable partner. Put your trust in HIS, your specialists in everything to do with connectors and cabling of PV systems of all sizes. PV Know-how for over 10 years. Annual supply of approximately GW solar power globally. Sales, engineering, and manufacture under one roof Quality Made in Germany. Support in creating and laying out of your cabling. DC / AC Combiner Designed, engineered and manufactured acc. IEC /-2 Based on tomorrow. As a widely diversified, family-owned company, located in Germany, we base our thinking and actions on the future. With this, our focus is on the technologically and economically optimum solution for our customers, which is frequently reached in different ways: straight ahead or even thinking laterally but always looking beyond our own horizons with a view to your success. Mastering complexity. The best-possible solution at the highest quality standard for you, our customers that is our mission. This includes listening, understanding and market-oriented realisation. Around 200 employees implement this for us on a daily basis, thereby strengthening your leading edge in competition. Table of Contents HIKRA Solar Cables HIKRA PLUS EN50618 (H1Z2Z2-K) HIKRA PRO EN50618 (H1Z2Z2-K) HIKRA PRO (PV1-F) HIKRA DUAL (PV1-F/UL) HISbox String Boxes DC Combiner 1500V DC Monitoring-SCK DC Combiner Power Plant DC Combiner AC Combiner Grid and plant protection HIS Storage Battery connection cables Battery fuse combiner Switch Box(1-phase / 3-phase) Energy flow relays HISkon Cable Assembly Cable Splitter Inline fuse & Fuse-connector Inline diode Cable Harnesses & Extensions Cable Adaptor, Assembly Sets Potential equalization cable HISconnect Plug Connectors & accessories Multi-Contact MC4 Multi-Contact MC4-EVO 2 Amphenol H4 S&F Amphenol UTX S&F Phoenix Contact Sunclix Tyco Solarlok PV4 Tyco Solarlok PV4-S Weidmüller WM 4 Stick Weidmüller WM 4C Yukita 25X Hosiden HSC Tools & Accessories

3 HIKRA Solar Cables Boost the yield of your system with low-loss and long-lasting HIKRA Solar Cables. We are happy to help you select a cable that meets your requirements. HIKRA PLUS EN50618 (H1Z2Z2-K) Your benefits: Because of its excellent resistance to atmospheric conditions, the cable has a specifically water repellency and can be laid directly underground. UL2566 (internal examination) Long-term insulation resistance test in water bath at 90 C >3GΩ*m (internal examination) Nominal voltage: 1,5kV DC and 1,0 kv AC Maximum permitted operating voltage: 1,8kV DC (conductor/conductor not grounded system, non-loaded circuit) Internal examination: 2,0kV DC Short-circuit-temperature: 250 C/5s Reinforced cable sheath: Impact-Resistance UL and Crushing-Resistance UL (internal examination) UV stability: Tensile strength and ultimate-elongation after 720 h (360 cycles) 70% of initial values; EN acc. method A; EN ISO (2000) and EN ISO (2006) Order No. black red blue No. of cores in mm 2 Construction n x max-ø (mm) Resistance of conductor (Ω/km) External diameter approx. (± 0.2 mm) Copper quantity kg/km Weight ~ kg/km x x x x x x x x x x x x x x

4 HIKRA PRO EN50618 (H1Z2Z2-K) Your benefits: Nominal voltage:1,5kv DC and 1,0kV AC Maximum permitted operating voltage: 1,8kV DC (conductor/conductor not grounded system, non-loaded circuit) Short-circuit-temperature: 250 C/5s Flame retardant; Low-smoke emission UV stability: Tensile strength and ultimate-elongation after 720 h (360 cycles) 70% of initial values; EN acc. method A; EN ISO (2000) and EN ISO (2006) black Order No. red No. of cores in mm 2 Construction n x max-ø (mm) Resistance of conductor (Ω/km) External diameter approx. (± 0.2 mm) Copper quantity kg/km Weight ~ kg/km x x x x x x x x x x HIKRA PRO (PV1-F) Thanks to an optimal price-performance ratio, HIKRA PRO is suitable for your projects, whether open area or rooftop installations. HIKRA PRO meets the requirements of the DKE (code designation PV1-F). black Order No. red No. of cores in mm 2 Construction n x max-ø (mm) Resistance of conductor (Ω/km) External diameter approx. (± 0.2 mm) Copper quantity kg/km Weight ~ kg/km x x x x x x x x x x HIKRA DUAL (PV1-F/UL) The HIKRA DUAL solar cable is TÜV (2 Pfg 1169/08.07) and UL (UL 4703 PV Wire) certified and thus covers the whole bandwith required for global distribution. Ideal in combination with preassembled cables for manufacturers of junction boxes and modules. Order No. No. of cores in mm 2 Construction in mm Resistance of conductor (Ω/km) External diameter approx. (± 0.2 mm) Copper quantity kg/km Weight ~ kg/km x 4.0 / AWG x x 6.0 / AWG x Everything from a single source HIS your system partner. We will be pleased to offer you the correct cabling for your PV system. Also: DC / AC main cables for laying underground NYY/NAYY, medium voltage cables NA2XS(F)2Y, data cables Li2YCYv. 4

5 HISbox String Boxes We design and manufacture optimized boxes, made of industrial components, specifically for your system. This gives you the greatest possible customization in keeping with the industrial standard, and at a reasonable price. HISbox DC Combiner 1500V Customer-specific solutions from your international partner for supplying PV power plants Surge protection device type 2 DS50VGPVS-1500G/51 3-pole Load break switch Grounding Busbar tapping of fuse holders and connection on load break switch Fuseholder 10x85mm gpv Order No. HDC FF HDC FF HDC FF Max. string input Nominal Voltage (U e ) 1500V DC Max. rated current (I na ) 250A 315A 400A Load Break Switch 3-pole Load Break Switch Sirco PV 1500V DC Fuse-links acc. IEC x85mm; 1500V DC (Take note of derating factor from producer of the fuse-links) Overvoltage protection Type 2 DS50VGPVS-1500G/51 with remote signaling contact Installation Outdoor, shaded (protected from rain and direct sunlight) Standard CE-conformity according IEC /-2 Note: Thanks to Phoenix Contact s sensor technology, each individual string or the DC output can be measured Round-off your portfolio with sound solutions from HIS. Fuse-connector 1500V DC HIKRA Solar Cables 1500V HISkon Cable Assemblies PV connectors 1500V DC 5

6 HISbox Monitoring Monitor and optimize your system's yield and safety with string-specific HISbox -Monitoring-SCK. We produce optimized solutions for your PV-plant including the necessary protective gear, according to country-specific requirements. We offer the complete solution in the well established HISbox quality with all the requisite protective, isolation and surge facilities. Shielded terminals for data cables SCK-C-MODBUS communication module Surge protection device 24V power supply Strip terminals for communication and power supply cables Voltage monitoring Surge protection device communication RS485 Measurement module hall-sensors strings 9-16 Measurement module hall-sensors strings 1-8 Protection safety caps (more variations available) Order No. HSCK HSCK HSCK HSCK HSCK HSCK HSCK Measurement channels Number of DC-strings Σ Rated current (I e ) 250 A 315 A 315 A 400 A 315 A 315 A 400 A Dimension (mm) 845x635x x635x x635x x852x x635x x852x x852x350 Nominal Rated Voltage (U e ) 1000 V DC Surge Protection Device Type 2 Varistor with remote signalling contact; Rated discharge current (I n ) per pole 8/20µs; Impulse: >15 ka Fuses Plus- and minus pole fused gpv 10x38mm fuse-links acc. IEC Connection DC strings Solar cable 1500V DC (H1Z2Z2-K), connection on fuse-holder Connection data cables Strip terminal 1,5mm²; 2 x shielding terminals Output Cable glands M32 with multiple sealing (5-7mm), 2xM25 (data cable) (9-17mm) DC Output and Directly on load break switch, M12 up to 400mm² Cu/Al (optionally up to 2 cables per polarity) connection Enclosure Installation Glass fibre reinforced polyester enclosure (GRP), UV and ozone resistant, including ventilation grill Outdoor, shaded (protected from rain and direct sunlight) Up to 600A, universal current transformers for measurement of the DC main cable. The alternative to single string measurement. 6

7 HISbox DC Combiner Centralised Power Plant 16/20/24 Strings Customer-specific solutions from your international partner for supplying PV power plants. Order No. HDC FF HDC FF HDC FF Max. string input Nominal Voltage (U e ) 1000V DC Max. rated current (I na ) 250A 315A 400A Load Break Switch Load Break Switch ABB OTDC Fuse-links acc. IEC x38mm; 1000V DC (Take note of derating factor from producer of the fuse-links) Overvoltage protection Type 2 VAL-MS 1000V DC/2+V-FM DC Output and connection Directly on load break switch, M12 up to 400mm² Cu/Al (optionally up to 2 cables per polarity) Installation Outdoor, shaded (protected from rain and direct sunlight) Standard CE-conformity according IEC /-2 HISbox DC Combiner Power Plant 10/12 Strings (30-100kVA inverter) Put your trust in our standard solutions for your small central inverters or large string inverters. It s just a question of perspective. Order No. HDC FT HDC FT * HDC FF HDC FF * HDC FF HDC FF * Max. string input 10 (*12) 10 (*12) 10 (*12) Nominal Voltage (U e ) 1000V DC Max. rated current (I na ) 125A (*160A) 125A (*160A) 125A (*160A) Load Break Switch A (*160A) Fuse-links acc. IEC PLUS fused / MINUS terminal PLUS fused / MINUS fused PLUS / MINUS fused Overvoltage protection - Type 1+2 Type 1+2 DC Output and connection Installation mm² Cu /Al Outdoor, shaded (protected from rain and direct sunlight) Standard CE-conformity according IEC /-2 7

8 HISbox DC Combiner HISbox DC combiner is our all-round solution for residential or commercial PV plants on roof tops. We offer the right solution for your specific requirements. Whether there are one, two or three MPPT-trackers on your inverter, or you need further protection devices, like PV-fuses or surge and lightning protection, please let us know. On completion of a checklist of your requirements, you will receive an immediate response. Rated voltage U e : 1000V DC; Rated current of switchgear combination I n : 630 A Compact housing made of glass fibre reinforced plastic, UV and ozone resistant, incl. pressure equalization valve or ventilation grill; ingress protection: Up to IP 67 Fully wired, with pv-connectors, cable glands or pre-assembled extensions Design and manufacturing test acc. IEC /-2 DC Combiner with on/off switching function DC Combiner with separating function by undervoltage trigger release DC Combiner 3 MPPT HDC FT Tripping occurs through the integrated under voltage circuit breaker or the optional emergency off pushbutton. Switching on is effected by the 230V control voltage or repeat operation of the emergency off pushbutton. HDC FT On loss of the control voltage or by operating the optional emergency off pushbutton, the load break switches are tripped. Switching on is performed by manually operating the switch. HDC FF Plus-pole fuse-holder, minus-pole fuse-holder, surge protection type 1+2 per MPPT. DC Combiner 2 MPPT DC Combiner 1 MPPT DC diode box HDC FT Plus-pole fuse-holder, minus-pole strip terminal, surge protection type 2 per MPPT. HDC FT Plus-pole fuse-holder, minus-pole strip terminal, surge protection type 2. HDC DT Reverse current up to 5A, surge protection type 2, load break switch 63A. 8

9 HISbox AC Combiner Feed the power of your string inverters together in a HIS AC Combiner. As well as a multitude of standard solutions, our Development and Construction team offers customer-specific solutions. Designed and manufactured acc. IEC /-2 Plug and play, ready to install Easy to service By means of a simple check list, you can specify your requirements. Among other things, the following points are relevant: Safeguarding the inverter: 3-pole D02 fuse switches, 3-pole NH00 fuse switches, 3- or 4-pole MCB Output and fusing of the switchgear assembly: NH fused switch disconnector, 3- or 4-pole circuit breakers, terminal plate Further protection devices: Surge- and lightning protection; FI protection RCD Accessories: socket outlets, connection terminals for communication wiring, ready-to plug in connections and communication cables AC Combiner 3-pole NH00 3-/4-pole MCB and circuit breaker 3-pole D02 fused switches, NH Load break switch 9

10 HISbox GRID AND PLANT PROTECTION HISbox Grid and Plant Protection takes over all the functions for grid and plant protection required by the power supply company in your PV plant. HISbox Grid and Plant Protection includes the Linetraxx VMD460-NA control unit, two remotely controllable 4 pole disconnection points and the corresponding components. The completely pre-wired switchgear assemblies are connected between the mains connection point and the inverter. Linetraxx VMD 460-NA Order No. HNA HNA HNA HNA HNA HNA AC-Performance (max.) 33 kva 61 kva 77 kva 99,9 kva 138 kva 220 kva Rated current I N 50A 88A 110A 144A 200A 320A Rated voltage U N Electrical grid Protection class 400V AC TNS-, TT-grid (optionally TN-C) I Disconnection 2x AC-contactor, 4-pole 2x Load break switch, 4-pole 1x Circuit breaker 4-pole and 1x Load break switch, 4-pole Control unit Bender VMD460 ABB CM-UFD.M31 Linetraxx VMD460-NA, remote activation in accordance with VDE-AR-N 4105 incl. fuses: 1x MCB 6A 1-pole category B 6kA (10kA IEC ) and 1x MCB 6A 3-pole category B 6kA (10kA IEC ) CM-UFD.M31 remote activation in accordance with VDE-AR-N 4105 incl. fuses: 1x MCB 6A 1-pole category B 6kA (10kA IEC ) and 1x MCB 6A 3-pole category B 6kA (10kA IEC ) Point of disconnection: <100ms and total duration: <200ms (incl. relay) Switch-off time Connection Cable glands, black 2 x M32 2x M50 2x M63 Material enclosure Polycarbonate Metal cabinet (IEC62208) Dimension HxWxD (mm) 450x300x x800x x800x400 Installation Indoor / outdoor ABB CM-UFD.M31 10

11 HIS Storage Solutions for intelligent Energy Storage Systems From battery connection cable via the connecting cable of the energy storage units, DC combiner boxes or battery fuse combiners before the inverter as well as changeover devices, you will find the most varied solutions tailor-made for the relevant energy storage system. BatterY INTERCONNECTS / BatterY CONNECTION CABLES HIS-BATT Battery fuse combiner *HIS-BATT26250 Ready for use: Completely pre-assembled and tailored 1:1 to your requirements. The battery fuse combiner protects the connecting cables of their respective inverters. This achieves fuse protection for all battery poles and also isolates the inverter. We offer different options depending on the system requirements and the inverters used. SWITCH BOX (1-phase / 3-phase) Energy flow relays PN: Switch box 1-phase: HU1-N PN: * Switch HU1-N box 3-phase: HU3-N The HIS Switch Box for 1- or 3-phase backup power systems is regulated and controlled by the manufacturer s inverter power meter and creates an isolated grid during a mains blackout. All poles of the PV complex, along with all other consumers, are safely isolated from the public grid. * HAC-EnFluRi The HIS energy flow relay box measures the energy flow in all 3-phases, optimises and controls the energy use and reduces the amortisation period of the self-generating plant (such as PV, wind and block heat and power plant etc.) 11

12 HISkon Cable Assembly Minimize the amount of installation work and unnecessary cable cutting with customized ready-to-plug in cables for your system. We can do this for you - from the module all the way to the feed point. HISkon Cable Splitter The HISkon splitter concept is matched to your individual requirements. By using modern welding technology and high quality components an optimum interconnection can be achieved with lowest contact losses. This, together with industrially manufactured wiring means that you achieve the highest quality, significantly reduced installation time and a maximized performance of your plant capacity. HISkon Inline fuse & Fuse-connector Our solution in-line or integrated in a PV connector: Rated current: up to 20A Rated Voltage: 1000V DC / 1500V DC Fuse-link: gpv acc. IEC (10x38 / 10x85) UV and weather-resistant Potential Equalization Cable 12

13 HISkon Inline diode 5A For the best possible efficiency and operating safety of solar equipment, we offer installation of HISkon String Diodes or Inline Fuses. This gives you a broad spectrum of diodes and fuses to choose from. HISkon String Diode included in an endless chain Cable Harnesses & Extensions Pre-assembled cable harnesses - Your benefits Ready to plug in, no wasted off-cuts and field assembly Monitored crimp quality and reduced contact resistance Completely identified cable systems to prevent reverse polarity Fast on-site execution HISkon Cable Adapter Not the correct connector on the module? - Homogeneous plug-in connectors thanks to HISkon cable adaptors. HISkon Assembly Set Prepared HISkon Assembly Sets guarantee consistently high quality and can be made TÜV and / or UL compliant on request. For the power lead to the junction box, we offer ready-made solutions. The assembly sets are made up in any length and cable cross-section required, fully automatic, including crimp force monitoring. Assignment: one side with all common plug connector systems in the plug/socket pair on the other side, in accordance with your guidelines - uninsulated, e.g., 7 mm, 2 mm shunted - tin-plated, and/or - ring contacted, e.g., with a ring loop core end sleeves compaction L= variable can be freely assembled 13

14 HISconnect Plug Connectors & Accessories Multi-Contact MC PV-KST4/2.5IUR Plug PV-KBT4/2.5IUR Socket PV-KST4/6IUR Plug PV-KBT4/6IUR Socket PV-KST4/2.5II Plug PV-KBT4/2.5II Socket PV-KST4/6II Plug PV-KBT4/6II Socket PV-KST4/10II Plug PV-KBT4/10II Socket PV-AZS4 Y-Plug PV-AZB4 Y-Socket PV-ADSP4-S2/6 Bulkhead Plug PV-ADBP4-S2/6 Bulkhead Socket Multi-Contact MC4-EVo PV-KST4-EVO 2/6IUR Plug PV-KBT4-EVO 2/6IUR Socket PV-KST4-EVO 2/6IIUR Plug PV-KBT4-EVO 2/6IIUR Socket AMPHENOL H4 S&F H4CMC4DCS Plug H4CFC4DCS Socket H4YY Y-Plug H4YX Y-Socket AMPHENOL UTX S&F UTXCMA4A Plug UTXCFA4A Socket SUNCLIX Plug Socket Plug Socket

15 TYCO PV Plug Socket TYCO PV4-S Plug Socket Plug Socket WEIDMÜLLER PV-Stick WM4 PV Stick Plug WM4 PV Stick Socket WEIDMÜLLER WM4 C WM4 C Plug WM4 C Socket YUKITA 25 X Type Cross-Section Ø mm 2 Outer sheath Ø mm / Order No YS-254-xxx Plug YS-255-xxx Socket YS-254-xxx Plug YS-255-xxx Socket HOSIDEN HSC HSC2013 Plug HSC2014 Socket S TOOLS & Accessories HIS - Your one-stop-shop for PV connectors and accessories Crimping pliers Stripping pliers Corrugated tubes Wrench tools Cable ties Protection caps 15

16 We connect solar energy! HISkon HIKRA HISbox HISconnect Our multilingual engineering team will be pleased to advise you! HIS Renewables GmbH Siemensstraße 4 D Beerfelden info@his-solar.de Printed 06/ by HIS Renewables GmbH, All rights reserved