WHRPG GREEN ELECTRICITY

Transcription

1 MANFAATAN GREEN ELECTRICITY WASTE HEAT RECOVERY FOR POWER WHRPG GREEN ELECTRICITY GENERATION (WHRPG) PT SEMEN INDONESIA (PERSERO) TBK MENUJU INDUSTRI BERWAWASAN LINGKUNGAN PT SEMEN INDONESIA (PERSERO) Tbk. ` SEMEN PADANG SEMEN GRESIK SEMEN TONASA TLCC Together We Build A Better Future 1 1

2 BRIEF HISTORY 1957 : Inauguration of Gresik I, installed capacity of 250,000 ton cement per annum 1991 : Initial Public Offering, Market Cap.: IDR0.63tn, resulting shareholding structure post IPO: Government of Republic of Indonesia: 73% Public: 27% 1995 : Acquisition of PT Semen Padang (Persero) and PT Semen Tonasa (Persero) 1998 : Cemex became a strategic partner, Market Cap.: IDR4.9tn 2006 : Blue Valley Holdings bought Cemex s 24.9% stake in SMGR, Market Cap.: IDR21.5tn 2010 : In March 31, Blue Valley Holdings sold all of its stake ownership in SMGR, Market Cap per April 30, 2010: IDR72.1tn 2012 : Acquisition of Thang Long Cement Vietnam, Total installed capacity of 2.3mm tons, Market Cap Dec 19 th, 2012: IDR91.9tn 2013 : PT Semen Gresik (Persero) Tbk transformed by changing the corporate name to PT Semen Indonesia (Persero) Tbk. OWNERSHIP STRUCTURE The Government of the Republic of Indonesia (51.01%) Public (48.99%) PT Semen Indonesia (Persero) Tbk. PT Semen Padang PT Semen Tonasa Thang Long Cement, VN Together We Build A Better Future

3 Domestic Capacity (2017) 2017F Design Capacity : mt Production Capacity : 74.0 mit Domestic Growth : 5.0% Domestic Utilization: 70% Supply Domestic : 69 mt Export : 5 mt Import : 3 mt 1. Semen Indonesia 35.5 mt 2. Indocement TP 24.9 mt 3. Lafarge Holcim Indonesia 14.5 mt 4. Semen Merah Putih 7.5 mt 5. Semen Bosowa 7.0 mt 6. Semen Anhui Conch 4.5 mt 7. Semen Baturaja 3.8 mt 8. Semen Pan Asia 1.9 mt 9. Siam Cement Group 1.8 mt 10. Semen Jui Shin 1.5 mt 11. Semen Serang (Haohan) 1.2 mt 12. Semen Jakarta 1.0 mt 13. Semen Hippo (Sun Fook) 0.6 mt 14. Semen Kupang 0.3 mt 15. Semen Puger 0.3 mt TOTAL 106,3 mio ton 3

4 Project Location Capacity Investment Waste Heat Recovery Power Generation Tuban, East Java Expected Max 30,6 MW USD 60 Million GHG Scheme Emission Reduction Special Note JCM (Joint Crediting Mechanism) USD 11 Million (Committed/subsidy) Expected 122, ,000 t-co2/y One of the first JCM project Japan - Indonesia Progress Construction ( ) 4

5 Commercial, March 2018 Commissioning Finish, January 2018 Construction Completion, Juni 2017 a). Civil Construction finished b). Main Equipt delivery c). Mech. Construction started Feb 2016, Main Eq Last Shipment Sep 2015, Main Eq First Erection a). Plant Site Ready b). Main Equipment Contract c). Foreign Engineering by JFE Juni 2015, Main Equipt First Shipment (FOB) Maret 2015, Main Engineering finished JFE Okt 2014, Ground Breaking Pondasi SP Boiler Tuban 4 Project Effective date Ags 2014, Contract Signed Jan 2014: Preliminary Design 5

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7 Hot Gas : Q : x 2 Nm 3 /h T : 400 C Power : 30.6 MW SUB X1V FINISH MILL Clinker Production Process Waste : (A) x 2 (Pre Heater) + (B) (Cooler) Hot Gas : Q : Nm 3 /h T : 325 C Waste Heat Recovery System : 1. Power (design) : 30.6 MW 2. Reduce CO2 : 122,358 Ton/year 7

8 Quantity of Electricity Generation A B C D E(A*B*C*D) Generation Capacity (MW) Operating day per year (days/y) Time (hrs/day) Operating Rate Electricity (MWh) Dry Season ,544 Rainy Season ,856 The quantity of electricity consumption ,324 The quantity of net electricity generation by the WHR system which replaced grid electricity import 165,076 RE y = EG y * EF grid = 165,076 MWh/y * tco 2 e/mwh = 149,063 tco 2 e/y 8

9 Indonesian Government Japanese Government JCM Agreement Contract Formation on JCM GHG Reductions Semen Indonesia s Budget JCM Subsidy from Japan International Consortium Construction Operation Maintenance MRV Engineering Equipment Supply 9

10 PRICE 1 STG SYSTEM Remarks Foreign JPY bil Eq. to IDR bil Major Equipment Supply Portion (Boiler, Turbine Generator, Control System & Air Cooling System, etc IDR 4 bil For erection and Commisioning Local IDR bil Estimated Budget for local Mechanical & Electrical installation, Civil Buidling, Local fabrication, Dust Conveying, Water Treatment Plant TOTAL IDR bil Nett investasi = Rp 526M Subsidy JPY 1,061,644,000 (IDR bil) 10

11 TG House AQC Boiler Area Air Cooled Condenser SP Boiler BOILER Air Steam Cooled Turbine Condenser & Generator Turbine Generator 11

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14 Thank You... #Perlabuhan Khusus Biringkasi 14