Series KP/KPQ/KPG. Clean One-touch Fittings. Series KPQ/KPG for drive system air piping added to Clean One-touch fitting Series KP K M H D MS T VMG
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- Curtis Miller
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1 Clean One-touch Fittins Series KP/KP/KPG K D S T VG Series KP Series KP Series KPG Series KP/KPG for drive system air pipin added to Clean One-touch fittin Series KP
2 One-touch fittins and for clean room blowin systems and drive air systems One-touch fittins (for blowin) Series KP O-rin (oil free) EPD Collet Polypropylene Seal (oil free) EPD Special confiuration for reliable sealin and low resistance when insertin tube. Body Polypropylene Drive bushin Stainless steel 30 Rotation of the body allows for easy installation Stud Polypropylene Completely oil free iquid-contact areas are nonmetallic Parts cleanin, assembly and double packain in a clean room Can be used for vacuum ( 0kPa) Guide Stainless steel 30 Release button iht force for removal Polypropylene Releases the chuck collet when is removed. lso prevents the chuck from bitin excessively into the. Chuck Stainless steel 30 The chuck provides a secure bite, while holdin force is increased by the collet. Stopper (dust check) Bumper (oil free) Stainless steel 30 EPD olds the cushion and secures the seal. Suppresses slidin of the seal to prevent eneration of particulates. Series KP Clean blowin system Clean room Clean fittin KP Clean TP/TPS Super mist separator -E Odor removal filter -F Clean reulator SR 2 port air operated valve Clean as filter SF Clean blow ir micro meter V SR SFB Cleanin liquid pressure feed SFC N2 blow N2 as 15-5-
3 New ow particulate eneration -K2 One-touch fittins (for drive system air pipin) Series KP/KPG Brass (electroless nickel plated) Stainless steel 30 Clean performance 5 size standardized Resin parts are P.P. (polypropylene) KP Resin: PP etal: Brass (elecroless nickel plated) Resin: PBT, PO etal: Brass (elecroless nickel plated) -KG KPG Resin: PBT, PO etal: Stainless steel 303 Resin: PP etal: Stainless steel 30 Environmental resistance Series KP KP Resin: PP etal: Stainless steel 30 Completely oil free/iquid-contact parts resin Excellent K D S T VG Release button Polypropylene KP: iht ray KPG: iht blue Series KPG Drive air pipin system Clean room Body Polypropylene Stud KP: Brass (electroless nickel plated) KPG: Stainless steel 30 ale connector Clean fittin Body KP: Brass (electroless nickel plated) KPG: Stainless steel 30 KP/KPG Relief port pipin Solenoid valve exhaust pipin Reulator breather pipin Drain pipin Polyolefin Tubin Series TP/TPS Tubin O.D. Series aterial Color TP Polyolefin White, Black Red, Blue TPS Soft Polyolefin Yellow, Green Tubin lenth m
4 Clean One-touch Fittins For Blowin Series KP Recoended Tubin Polyolefin: Series TP Tubin material Soft polyolefin: Series TPS Tubin O.D. ø, ø, ø, ø, ø Polyurethane : Series TU, Nylon : Series T, and Soft nylon : Series TS can also be used. owever, the deree of clean performance will be reduced. Note 2) Due to the softness of polyurethane, it may fold when bein inserted. old the end of the and insert it all the way in. Refer to "Installation and Removal of Tubin" on pae 15.) Specifications Series KP is a line of special One-touch fittins for use in clean room blowin and washin lines. Please consult with SC reardin other types of applications. Seal material: The durability of EPD with respect to mineral oils is inferior, which makes it unsuitable for pipin in eneral pneumatic equipment. Particulate eneration rade Grade 1 Fluid ir/nitroen as/water (pure water) Note 2) aximum operatin pressure (20 C) 1Pa Note 3) Operatin vacuum pressure 0kPa Proof pressure (20 C) 3Pa mbient and fluid temperature 20 C to 0 C Threads JIS B0203 (Taper thread for pipin) Refer to particulate eneration rade classifications. Note 2) Consult SC reardin other fluids. Note 3) The maximum operatin pressure is the value at 20 C. Refer to the operatin pressure curve for other temperatures. Principal Parts aterial Body Stud Chuck Guide, Stopper, Drive bushin Collet, Release button Seal, O-rin, Bumper Stainless steel 30 Stainless steel 30 EPD Particulate Generation Grade Classifications Relation between Operatin Temperature and aximum Operatin Pressure verae particle concentration Particles/ft Grade Grade 3 Grade 2 Grade aximum operatin pressure Pa Particle diameter µm or less Operatin temperature C 15-5-
5 ow to Order Clean One-touch Fittins Series KP Clean One-touch fittins (for blowin) T Y U R Construction KP 0 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" Plu-in reducer 01 Port size/ O.D. Thread connection Tubin (rod) connection R 1/ R 1/ R 3/ R 1/2 Same dia. ø ø ø ø ø O.D. 0 ø 0 ø 0 ø ø ø Different dia. (plu-in reducer) KP P 0 Plu fittin size ø ø ø ø ø Clean One-touch fittins K D S T VG Component Parts No. q w e r t y u i o!0!1 1 Description Body Stud Chuck Guide Release button Collet Stopper Seal Bumper O-rin Drive bushin aterial Stainless steel 30 Stainless steel 30 (color: liht reen) Stainless steel 30 EPD EPD EPD Stainless steel
6 Series KP Dimensions ale Connector: KP ale Elbow: KP O.D. ale Branch Tee: KPT ale Run Tee: KPY ale Branch "Y": KPU thread R 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 O.D. thread R 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 O.D. thread R odel (width across flats) KP0-01 KP0-02 KP0-01 KP0-02 KP0-01 KP0-02 KP-02 KP-03 KP-03 KP-0 odel 1 19 (width across flats) TP TPS TP TPS Weiht Weiht KP KP KP KP KP KP KP KP KP KP Reference dimension for R after installation 1 indicates the maximum diameter. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 O.D. thread R O.D. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 odel KPT0-01 KPT0-02 KPT0-01 KPT0-02 KPT0-01 KPT0-02 KPT-02 KPT-03 KPT-03 KPT-0 odel (width across flats) Reference dimension for R after installation TP TPS TP TPS Weiht Reference dimension for R after installation 1 indicates the maximum diameter. odel KPY0-01 KPY0-02 KPY0-01 KPY0-02 KPY0-01 KPY0-02 KPY-02 KPY-03 KPY-03 KPY Weiht 1/ KPU / KPU / KPU / KPU / KPU / KPU / KPU / KPU / KPU /2 KPU Reference dimension for R after installation indicates the maximum diameter P TP TPS Weiht Reference dimension for R after installation 1 indicates the maximum diameter. thread R (width across flats) (width across flats) P
7 Clean One-touch Fittins Series KP Dimensions Straiht Union: KP Elbow: KP Union Tee: KPT Union "Y": KPU Plu-in Reducer: KPR O.D. O.D. O.D. O.D. odel KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPT0-00 KPT0-00 KPT0-00 KPT-00 KPT-00 odel KPU0-00 KPU0-00 KPU0-00 KPU-00 KPU TP TPS Weiht indicates the maximum diameter. TP TPS Weiht indicates the maximum diameter. TP TPS Weiht indicates the maximum diameter. P TP TPS Weiht indicates the maximum diameter. 2-1 ø 2 ø ø.2 ø 2- ø.2 P 3- ø.2 3- K D S T VG Plu: KPP O.D. fittin size odel KPR0-0 KPR0-0 KPR0-0 KPR0- KPR0- KPR0- KPR Weiht TP TPS indicates the maximum diameter. fittin size fittin size odel Weiht KPP-0 KPP-0 KPP-0 KPP- KPP fittin size
8 Clean One-touch Fittins For Drive System ir Pipin Series KP/KPG Recoended Tubin Tubin material Tubin O.D. Polyurethane: -series ø, ø, ø, ø, ø Polyurethane : Series TU, Nylon : Series T, and Soft nylon : Series TS can also be used. owever, the deree of clean performance will be reduced. Specifications Series KP Brass (electroless nickel plated) Release button: iht ray Particulate eneration rade Fluid aximum operatin pressure (20 C) Operatin vacuum pressure Proof pressure (20 C) mbient and fluid temperature Threads Principal Parts aterial Grade 1 ir 1Pa Note 2) 0kPa 3Pa 5 C to 0 C JIS B0203 (Taper thread for pipin) Refer to particulate eneration rade classifications This falls outside of the rade because rease is applied to the internal seal materials. Note 2) The maximum operatin pressure is the value at 20 C. Refer to the operatin pressure curve for other temperatures. Series KPG Stainless steel 30 Release button: iht blue odel Body Stud Chuck Guide, Stopper Collet, Release button Seal, O-rin, Bumper Series KP Series KPG Brass (Electroless nickel plated) Stainless steel 30 Stainless steel 30 Brass (Electroless nickel plated) Stainless steel 30 NBR Particulate Generation Grade Classifications Relation between Operatin Temperature and aximum Operatin Pressure verae particle concentration Particles/ft Grade Grade 3 Grade 2 Grade aximum operatin pressure Pa Particle diameter µm or less Operatin temperature C 15-5-
9 Clean One-touch Fittins Series KP/KPG ow to Order Clean One-touch fittins Symbol G Specifications Specifications (metal part materials) Brass (electroless nickel plated) Stainless steel 30 T Y U R KP 0 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" Plu-in reducer 01 Port size/ O.D. 5 5 x R 1/ 02 R 1/ 03 R 3/ 0 R 1/2 00 Same dia. 0 ø 0 ø 0 ø ø ø Thread connection Tubin (rod) connection O.D. 0 ø 0 ø 0 ø ø ø Different dia. (plu-in reducer) KP P 0 Plu fittin size 0 ø 0 ø 0 ø ø ø Clean One-touch fittins K D S T VG Construction 5 type ale connector Component Parts No. q w e r t y u i o!0!1 Description Body With male connector Stud Chuck Guide With male connector Release button Collet Stopper Seal Bumper O-rin Gasket With male connector Series KP aterial Series KPG Brass (electroless nickel plated) Stainless steel 30 Brass (electroless nickel plated) Stainless steel 30 Stainless steel 30 Brass (electroless nickel plated) Stainless steel 30 (color: liht ray) Stainless steel 30 NBR NBR NBR Stainless steel 30 + NBR (color: liht blue)
10 Series KP/KPG Dimensions ale Connector: KP, KPG (5) (R) O.D. thread R 5 1/ 1/ 5 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 odel KP0-5 KP0-01 KP0-02 KP0-5 KP0-01 KP0-02 KP0-01 KP0-02 KP-02 KP-03 KP-03 KP-0 KPG0-5 KPG0-01 KPG0-02 KPG0-5 KPG0-01 KPG0-02 KPG0-01 KPG0-02 KPG-02 KPG-03 KPG-03 KPG-0 (width across flats) TP TPS Weiht (5) (R) Reference dimension for R after installation ale Elbow: KP, KPG (5) (R) O.D. thread R odel (width across flats) TP TPS 5 KP0-5 KPG / KP0-01 KPG / KP0-02 KPG KP0-5 KPG / KP0-01 KPG / KP0-02 KPG / KP0-01 KPG / KP0-02 KPG (R) 21 1/ KP-02 KPG / KP-03 KPG / KP-03 KPG /2 KP-0 KPG Reference dimension for R after installation 1 indicates the maximum diameter. Union Tee: KPT, KPGT (5) (R) O.D. thread R odel (width across flats) TP TPS 5 KPT0-5 KPGT / KPT0-01 KPGT / KPT0-02 KPGT KPT0-5 KPGT / KPT0-01 KPGT / KPT0-02 KPGT / KPT0-01 KPGT / KPT0-02 KPGT (R) 1/ KPT-02 KPGT / KPT-03 KPGT / KPT-03 KPGT /2 KPT-0 KPGT Reference dimension for R after installation 1 indicates the maximum diameter. 2 Weiht Weiht (5) (5)
11 Clean One-touch Fittins Series KP/KPG Dimensions ale Run Tee: KPY, KPGY (5) (R) O.D. thread R 5 1/ 1/ 5 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 KPY0-5 KPY0-01 KPY0-02 KPY0-5 KPY0-01 KPY0-02 KPY0-01 KPY0-02 KPY-02 KPY-03 KPY-03 KPY-0 odel KPGY0-5 KPGY0-01 KPGY0-02 KPGY0-5 KPGY0-01 KPGY0-02 KPGY0-01 KPGY0-02 KPGY-02 KPGY-03 KPGY-03 KPGY-0 (width across flats) Note1) TP TPS ale Branch: KPU, KPGU (5) (R) O.D. thread R 5 1/ 1/ 5 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 Reference dimension for R after installation 1 indicates the maximum diameter. KPU0-5 KPU0-01 KPU0-02 KPU0-5 KPU0-01 KPU0-02 KPU0-01 KPU0-02 KPU-02 KPU-03 KPU-03 KPU-0 odel KPGU0-5 KPGU0-01 KPGU0-02 KPGU0-5 KPGU0-01 KPGU0-02 KPGU0-01 KPGU0-02 KPGU-02 KPGU-03 KPGU-03 KPGU-0 (width across flats) Note1) P TP TPS Weiht Weiht 5 (R) Reference dimension for R after installation indicates the maximum diameter (5) 1 2 (R) 1 2 (5) ø ø P 2- P 2- K D S T VG ø ø.2 Straiht Union: KP, KPG O.D. KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPG0-00 KPG0-00 KPG0-00 KPG-00 KPG TP TPS 1 Weiht indicates the maximum diameter
12 Series KP/KPG Elbow: KP, KPG O.D. KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPG0-00 KPG0-00 KPG0-00 KPG-00 KPG TP TPS Weiht indicates the maximum diameter. ø 2- ø.2 Union Tee: KPT, KPGT O.D. KPT0-00 KPT0-00 KPT0-00 KPT-00 KPT-00 odel KPGT0-00 KPGT0-00 KPGT0-00 KPGT-00 KPGT Union "Y": KPU, KPGU O.D. KPU0-00 KPU0-00 KPU0-00 KPU-00 KPU-00 odel KPGU0-00 KPGU0-00 KPGU0-00 KPGU-00 KPGU Plu-in Reducer: KPR, KPGR TP TPS Weiht indicates the maximum diameter. P TP TPS Weiht indicates the maximum diameter. 1 2 ø ø.2 ø P 3 ø.2 3- O.D. fittin size odel KPR0-0 KPGR0-0 KPR0-0 KPGR0-0 KPR0-0 KPGR0-0 KPR0- KPGR0- KPR0- KPGR0- KPR0- KPGR0- KPR- KPGR Weiht TP TPS indicates the maximum diameter. fittin size Plu: KPP fittin size odel Weiht KPP-0 KPP-0 KPP-0 KPP- KPP The plu is coom for series KP, KPG and KP. fittin size
13 Series KP/KP/KPG Specific Product Precautions 1 Be sure to read before handlin. Selection 1. Do not use in locations where the connectin and connection will slide or rotate. The connectin and connection will come apart under these conditions. 2. Use at or above the minimum bendin radius. Usin below the minimum bendin radius can cause breakae or flattenin of the tube. 3. Please consult with SC reardin fluids other than air, water and nitroen as.. In the case of liquid fluids, keep sure pressure at or below the maximum operatin pressure. If the sure pressure exceeds the maximum operatin pressure, this can cause damae to the fittins and. andlin 1. Store away from direct sunliht at 0 C or less. 2. Open the inner packae of double packain in a clean room or other clean environment. ountin 1. Before mountin confirm the model and size, etc. lso, confirm that there are no blemishes, nicks or cracks in the product. 2. When is connected, consider factors such as chanes in the lenth due to pressure, and allow sufficient leeway. 3. ount so that fittins and are not subjected to twistin, pullin or moment loads. This can cause damae to fittins and flattenin, burstin or disconnection of, etc.. ount so that is not damaed due to tanlin and abrasion. This can cause flattenin, burstin or disconnection of, etc. Installation of Threads Be sure to wrap sealin tape around the taper for both resin and metal. If used without sealin tape air leakae can occur. 1. Series KP (with resin thread) 1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1.5 to 2 thread rides exposed at the end of the. 2) Tihtenin fter tihtenin by hand, tihten an additional 2 to 3 turns usin a tihtenin tool. Installation of Threads 2. Series KP/KPG (with metal thread) 1) For 5 fter tihtenin by hand, tihten approximately 1/ turn further usin a tihtenin tool. Excessive tihtenin can cause air leakae due to thread damae or deformation of the asket, etc. Insufficient tihtenin can cause loose and air leakae, etc. 2) Taper thread (1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1.5 to 2 thread rides exposed at the end of the. (2) When installin, tihten with the proper torque shown in the table below. s a rule, this corresponds to two or three turns with a tool after tihtenin by hand. thread size R 1/ R 1/ R 3/ R 1/2 Installation and Removal of Tubin Proper tihtenin torque to 9 to 1 to 2 2 to Tihtenin tools Tihten with an appropriate wrench usin the hexaon wrench flats on the body. Position the wrench on the base as close as possible to the. If the size of the wrench is not suitable for the hexaon wrench flats, the wrench flats may be crushed. 1. Installation of 1) Usin tube cutters TK-1, 2 or 3, take a tube havin no flaws on its periphery and cut it off at a riht anle. Do not use pinchers, nippers or scissors, etc. The miht be cut diaonally or flattened, makin installation impossible or causin problems such as disconnection and leakae. 2) old the tube and push it in slowly, insertin it securely all the way into the fittin. 3) fter insertin the, pull on it lihtly to confirm that it will not come out. If it is not installed securely all the way into the fittin, problems such as leakae or disconnection of the can occur. ) Grease is not used due to the Series KP oil-free specifications. For this reason, reater insertion force is required when is installed. In particular, polyurethane may fold when inserted due to its softness. old the end of the, and insert it all the way in slowly and securely. Refer to dimension in the dimension drawins for uidance on the insertion depth of. K D S T VG 15-5-
14 Series KP/KP/KPG Specific Product Precautions 2 Be sure to read before handlin. Installation and Removal of Tubin 2. Removal of 1) Push in the release button sufficiently, pressin the collar evenly around its circumference. 2) Pull out the while holdin down the release button so that it does not pop out. If the release button is not pressed down sufficiently, there will be increased bite on the and it will become more difficult to pull it out. 3) When the removed is to be used aain, first cut off the section of the which has been chewed. Usin the chewed portion of the tube as it is can cause problems such as leakae or difficulty in removin the. Warnin Operatin Environment 1. Do not use in environments or locations where there is a daner of damae to fittins and. For fittin and materials, refer to specifications and construction drawins, etc. 2. Provide shade in locations which receive direct sunliht. 3. Do not operate in locations where vibration or impact occurs. Since this can cause leakae and fittin damae, etc., please contact SC reardin use in this kind of environment.. Provide shieldin in locations near heat sources. When there are heat sources in the surroundin area, the product s temperature may rise due to radiated heat and exceed its operatin temperature rane. Block off the heat with a cover, etc. 5. Do not use in locations where static electric chares will be a problem. Please consult with SC reardin use in this kind of environment.. Do not use in locations where spatter occurs. There is a daner of spatter causin a fire. Please consult with SC reardin use in this kind of environment. 1. Series KP are special One-touch fittins for use on clean blowin and washin lines. Please consult with SC reardin other types of applications. Seal material: The durability of EPD with respect to mineral oils is inferior, makin it unsuitable for pipin in eneral pneumatic equipment. Use Series KP and KPG for pipin to eneral pneumatic equipment. aintenance 1. Pre-maintenance inspection When the product is to be removed, turn off the electric power, and be sure to cut off the supply pressure and confirm that fluid in the pipin has been dischared. 2. Post maintenance inspection fter remountin and connection of pipin, restore the fluid and electric power, and perform suitable function and leak tests. If leakae occurs or the equipment does not operate properly, stop operation iediately and confirm whether it is mounted correctly. 3. Tihtenin of blow fittins (resin taper for pipin) Since Series KP taper are made of resin, minute leakae may radually occur due to stress relaxation. Perform periodic inspections, and if leakae is detected correct the problem by further tihtenin. If additional tihtenin becomes ineffective, replace the fittin with a new product.. Check for the followin durin reular maintenance, and replace components as necessary. a) Scratches, oues, abrasion, corrosion b) eakae, refer to item 3 reardin taper thread leakae. c) Twistin, flattenin or distortion of d) ardenin, deterioration or softness of 5. Do not repair or patch the replaced or fittins for reuse. Precaution on Use of Other Tubin Brands 1. When usin brands other than SC, confirm that the outside diameter tolerances satisfy the followin specifications. 1) Polyolefin ±0.1 2) Polyurethane ) Nylon ±0.1 ) Soft nylon ±0.1 Do not use if the outside diameter tolerance is not satisfied. It may not be possible to connect the, or leakae or disconnection may occur after connection. Polyolefin is recoended for use with clean room fittins. Note that while other types of will satisfy performance standards for leakae and pull-out strenth, etc., the deree of cleanliness will deteriorate
15 Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damae. These instructions indicate the level of potential hazard by labels of "", "Warnin" or "Daner". To ensure safety, be sure to observe ISO 1, JIS B 30 Note 2) and other safety practices. : Operator error could result in injury or equipment damae. Warnin : Operator error could result in serious injury or loss of life. Daner : In extreme conditions, there is a possible result of serious injury or loss of life. ISO 1: Pneumatic fluid power--general rules relatin to systems. Note 2) JIS B 30: General Rules for Pneumatic Equipment Warnin 1. The compatibility of pneumatic equipment is the responsibility of the person who desins the pneumatic system or decides its specifications. Since the products specified here are used in various operatin conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. The expected performance and safety assurance will be the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referrin to the latest catalo information with a view to ivin due consideration to any possibility of equipment failure when confiurin a system. 2. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be danerous if an operator is unfamiliar with it. ssembly, handlin or repair of pneumatic systems should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of machinery/equipment should only be performed once measures to prevent fallin or runaway of the driver objects have been confirmed. 2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. Before machinery/equipment is restarted, take measures to prevent shootin-out of cylinder piston rod, etc.. Contact SC if the product is to be used in any of the followin conditions: 1. Conditions and environments beyond the iven specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic enery, railway, air naviation, vehicles, medical equipment, food and beveraes, recreation equipment, emerency stop circuits, clutch and brake circuits in press applications, or safety equipment. 3. n application which has the possibility of havin neative effects on people, property, or animals, requirin special safety analysis
16 Coon Precautions Be sure to read before handlin. For detailed precautions on every series, refer to main text. Warnin Selection 1. Confirm the specifications. Products represented in this catalo are desined for use in compressed air appllications only (includin vacuum), unless otherwise indicated. Do not use the product outside their desin parameters. Please contact SC when usin the products in applications other than compressed air (includin vacuum). Warnin ountin 1. Instruction manual Install the products and operate them only after readin the instruction manual carefully and understandin its contents. lso keep the manual where it can be referred to as necessary. 2. Securin the space for maintenance When installin the products, please allow access for maintenance. 3. Tihtenin torque When installin the products, please follow the listed torque specifications. Pipin 1. Before pipin ake sure that all debris, cuttin oil, dust, etc, are removed from the pipin. 2. Wrappin of pipe tape When screwin pipin or fittins into ports, ensure that chips from the pipe or sealin material do not et inside the pipin. lso, when the pipe tape is used, leave 1.5 to 2 thread rides exposed at the end of the. Warnin ir Supply 1. Operatin fluid Please consult with SC when usin the product in applications other than compressed air (includin vacuum). Reardin products for eneral fluid, please ask SC about applicable fluids. 2. Install an air dryer, aftercooler, etc. Excessive condensate in a compressed air system may cause valves and other pneumatic equipment to malfunction. Installation of an air dryer, after cooler etc. is recoended. 3. Drain flushin If condensate in the drain bowl is not emptied on a reular basis, the bowl will over flow and allow the condensate to enter the compressed air lines. If the drain bowl is difficult to check and remove, it is recoended that a drain bowl with the auto-drain option be installed. For compressed air quality, refer to ir Preparation Equipment catalo.. Use clean air If the compressed air supply is contaminated with chemicals, cynthetic materials, corrosive as, etc., it may lead to break down or malfunction. Warnin Operatin Environment 1. Do not use in environments where the product is directly exposed to corrosive ases, chemicals, salt water, water or steam. 2. Do not expose the product to direct sunliht for an extended period of time. 3. Do not use in a place subject to heavy vibrations and/or shocks.. Do not mount the product in locations where it is exposed to radiant heat. Warnin aintenance 1. aintenance procedures are outlined in the operation manual. Not followin proper procedures could cause the product to malfunction and could lead to damae to the equipment or machine. 2. aintenance work If handled improperly, compressed air can be danerous. ssembly, handlin and repair of pneumatic systems should be performed by qualified personnel only. 3. Drain flushin Remove drainae from air filters reularly. (Refer to the specifications.). Shut-down before maintenance Before attemptin any kind of maintenance make sure the supply pressure is shut of and all residual air pressure is released from the system to be worked on. 5. Start-up after maintenance and inspection pply operatin pressure and power to the equipment and check for proper operation and possible air leaks. If operation is abnormal, please verify product set-up parameters.. Do not make any modifications to be product. Do not take the product apart
17 uality ssurance Information (ISO 9001, ISO 1001) Reliable quality of products in the lobal market To enable our customers throuhout the world to use our products with even reater confidence, SC has obtained certification for international standards ISO 9001 and ISO 1001, and created a complete structure for quality assurance and environmental controls. SC products pursue to meet its customers expectations while also considerin company s contribution in society. uality manaement system ISO 9001 This is an international standard for quality control and quality assurance. SC has obtained a lare number of certifications in Japan and overseas, providin assurance to our customers throuhout the world. SC s quality control system uality system education Trainin of suppliers ake customers our first priority, offerin them reliable and friendly service. Produce the hihest quality with the participation of all employees. uality policies arket research Product plannin fter service Sales coordination Research Education Desin Trainin Development Production Process control Inspection, testin, etc. Initial production control Create new products usin the latest technoloy, and offer the finest products in a timely manner. uality control activities New product evaluation Reliability desin Reliability testin New technical development Environmental manaement system ISO 1001 This is an international standard related to environmental manaement systems and environmental inspections. While promotin environmentally friendly automation technoloy, SC is also makin dilient efforts to preserve the environment
18 SC Product Conformin to Inter SC products complyin with EN/ISO, CS/U standards are supportin CE ark The CE mark indicates that machines and components meet essential requirements of all the EC Directives applied. It has been obliatory to apply CE marks indicatin conformity with EC Directives when machines and components are exported to the member Nations of the EU. Once manufacturer himself declares a product to be safe by means of CE markin (declaration of conformity by manufacturer), free distribution inside the member Nations of the EU is permissible. CE ark SC provides CE markin to products to which EC and ow Voltae Directives have been applied, in accordance with CETOP (European hydraulics and pneumatics coittee) uide lines. s of February 199, the followin 1 countries will be oblied to conform to CE mark leislation Iceland, Ireland, United Kindom, Italy, ustria, Netherlands, Greece, iechtenstein, Sweden, Spain, Denmark, Germany, Norway, Finland, France, Belium, Portual, uxembour EC Directives and Pneumatic Components achinery Directive The achinery Directive contains essential health and safety requirements for machinery, as applied to industrial machines e.. machine tools, injection moldin machines and automatic machines. Pneumatic equipment is not specified in achinery Directive. owever, the use of SC products that are certified as conformin to EN Standards, allows customers to simplify preparation work of the Technical Construction File required for a Declaration of Conformity. Electromanetic Compatibility (EC) Directive The EC Directive specifies electromanetic compatibility. Equipment which may enerate electromanetic interference or whose function may be compromised by electromanetic interference is required to be iune to electromanetic affects (ES/iunity) without emittin excessive electromanetic affects (EI/emission). ow Voltae Directive This directive is applied to products, which operate above 50 VC to 00 VC and 5 VDC to 1500 VDC operatin voltae, and require electrical safety measures to be introduced. Simple Pressure Vessels Directive This directive is applied to welded vessels whose maximum operatin pressure (PS) and volume of vessel (V) exceed 50 bar/. Such vessels require EC type examination and then CE markin
19 national Standards SC Product Conformin to International Standards you to comply with EC directives and CS/U standards. ark of compliance for CS/U ark of compliance for CS CS Standards & U Standards U and CS standards have been applied in North merica (U.S.. and Canada) symbolizin safety of electric products, and are defined to mainly prevent daner from electric shock or fire, resultin from trouble with electric products. Both U and CS standards are acknowleded in North merica as the first class certifyin body. They have a lon experience and ability for issuin product safety certificate. Products approved by CS or U standards are accepted in most states and overnments beyond question. Since CS is a test certifyin body as the National Reconized Testin aboratory (NRT) within the jurisdiction of Occupational Safety and ealth dministration (OS), SC was tested for compliance with CS Standards and U Standards at the same time and was approved for compliance with the two Standards. The above CS NRT/C loo is described on a product label in order to indicate that the product is approved by CS and U Standards. TSS (CCR) Reistration Products TSS is the reulation in Ontario State, Canada. The products that the operatin pressure is more than 5 psi (0.03 Pa) and the pipin size is bier than 1 inch. fall into the scope of TSS reulation. Products conformin to CE Standard With CE symbol for simple visual reconition In this catalo each accredited product series is indicated with a CE mark symbol. owever, in some cases, every available models may not meet CE compliance. Please visit our web site for the latest selection of available models with CE mark
20 SC s Global Service Network merica U.S.. SC Corporation of merica 3011 North Franklin Road Indianapolis, IN, U.S.. TE: FX: CND SC Pneumatics (Canada) td. Financial Drive ississaua, Ontario, 5N J Canada TE: FX: EXICO SC Corporation (exico), S.. DE C.V. Carr. Silao-Trejo K S/N, Predio San Jose del Duranzo C.P. 30, Silao, Gto., exico TE: FX: /2-59- CIE SC Pneumatics (Chile) S.. v. a ontaña 1,115 km. 1,5 P. Norte Parque Industrial Valle Grande, ampa Santiao, Chile TE: FX: RGENTIN SC rentina S.. Teodoro Garcia 30 () Buenos ires, rentina TE: FX: BOIVI SC Pneumatics Bolivia S.R.. venida Beni Numero 5 Santa Cruz de la Sierra-Casilla de Correo 1, Bolivia TE: FX: VENEZUE SC Neumatica Venezuela S.. partado 0152, venida Nueva Granada, Edificio Wanlac, ocal 5, Caracas 0-, Venezuela TE: FX: PERU (Distributor) IPECO utomatizacion Industrial S.. V. Canevaro 52, ince, ima, Peru TE: FX: URUGUY (Distributor) BKO S.. Galicia 150 esq. Gaboto C.P. 100, ontevideo, Uruuay TE: FX: BRZI SC Pneumaticos Do Brasil tda. Rua. Dra. aria Fidelis, nr. 130, Jardim Piraporinha-Diadema-S.P. CEP: , Brasil TE: FX: COOBI (Distributor) irmatic tda. Calle part. ereo 05 Santa Fe de Bootá, Colombia TE: FX: Europe U.K. SC Pneumatics (U.K.) td. Vincent venue, Crownhill, ilton Keynes, K 0N, Backinhamshire, U.K. TE: FX: GERNY SC Pneumatik Gmb Boschrin D-33 Eelsbach, Germany TE: FX: ITY SC Italia S.p.. Via Garibaldi 2 I-2001 Caruate ilano, Italy TE: FX: FRNCE SC Pneumatique S.. 1 Boulevard de Strasbour, Parc Gustave Eiffel, Bussy Saint Geores, F-00 arne a Vallee Cedex 3 France TE: FX: SWEDEN SC Pneumatics Sweden B Ekhasväen -31, S uddine, Sweden TE: FX: SWITZERND SC Pneumatik G Dorfstrasse, Postfach 1, C- Weisslinen, Switzerland TE: FX: USTRI SC Pneumatik Gmb (ustria) Girakstrasse, -20 Korneubur, ustria TE: FX: SPIN SC España, S.. Zuazobidea 1 Pol. Ind. Júndiz 015 Vitoria, Spain TE: FX: IREND SC Pneumatics (Ireland) td Citywest Business Campus, Naas Road, Saart, Co. Dublin, Ireland TE: FX: NETERNDS (ssociated company) SC Pneumatics BV De Ruyterkade 0, N-11 B msterdam, Netherlands TE: FX: GREECE (Distributor) S.Parianopoulos S.., Konstantinoupoleos Street 1155 thens, Greece TE: FX: DENRK SC Pneumatik /S Knudsminde B DK-300 Odder, Denmark TE: 000 FX:
21 SC s Global Service Network Europe FINND SC Pneumatics Finland OY P2, Tiistinniityntie, SF-031 ESP00, Finland TE: FX: NORWY SC Pneumatics Norway /S Vollsveien 13C, Granfoss Nærinspark N-13 YSKER, Norway TE: FX: BEGIU (Distributor) SC Pneumatics N.V./S.. Nijverheidsstraat 20 B-210 Woelem Beluim TE: FX: POND SC Industrial utomation Polska Sp.z.o.o. ul. Konstruktorska 11, P-02-3 Warszawa, Poland TE: FX: TURKEY (Distributor) Entek Pnömatik San.ve Tic. td. Sti Perpa Tic. erkezi Kat:11 No Okmeydani Istanbul, Türkiye TE: FX: RUSSI SC Pneumatik C. 3/0 Sredny prospect V.O. St. Petersbur 19900, Russia TE: FX: CZEC SC Industrial utomation CZ s.r.o. udcova a, CZ-00 Brno, Czech Republic TE: FX: UNGRY SC unary Ipari utomatizálási kft. Budafoki ut Budapest TE: FX: RONI SC Romania S.r.l. Str. Frunzei, Nr., Sector 2, Bucharest, Romania TE: FX: SOVKI SC Priemyselná automatizáciá, s.r.o Nova 3, SK-33 Bratislava TE: FX: SOVENI SC Industrijska vtomatilca d.o.o. Grajski tr 15, SO- 30 Zuzemberk, Slovenia TE: FX: 03-5 SOUT FRIC (Distributor) yflo Southern frica (Pty.) td. P.O.Box 20 Paardeneiland 20 South frica TE: FX: EGYPT (Distributor) Saadani Tradin & Ind. Services 15 Sebaai Street, iami 2111 lexandria, Eypt TE: FX: Oceania/sia USTRI SC Pneumatics (ustralia) Pty.td. 1-1 udson venue Castle ill NSW 215, ustralia TE: FX: NEW ZEND SC Pneumatics (New Zealand) td. C Sylvia Park Road t.wellinton uckland, New Zealand TE: FX: TIWN SC Pneumatics (Taiwan) Co.,td., ane 205, Nansan Rd., Sec.2, uzhu-sian, Taoyuan-sien, TIWN TE: FX: ONG KONG SC Pneumatics (on Kon) td. /F, Clifford Centre, - Cheun, Sha Wan Road, ai Chi Kok, Kowloon, on Kon TE: 2-01 FX: SINGPORE SC Pneumatics (S.E..) Pte. td. 9 Tuas venue 1, Juron Sinapore TE: 1-0 FX: 1-19 PIIPPINES SOKETSU SC Corporation Unit 201 Coon Goal Tower, adrial Business Park, yala laban untinlupa, Philippines TE: FX: YSI SC Pneumatics (S.E..) Sdn. Bhd. ot 3 Jalan Delima1/1, Suban i-tech Industrial Park, Batu Shah lam Selanor, alaysia TE: FX: SOUT KORE SC Pneumatics Korea Co., td. Woolim e-biz Center (Room 0), 0-5, Guro-Don, Guro-Gu, Seoul, , South Korea TE: FX: CIN SC (China) Co., td. Wan Yuan St. Beijin Economic & Technoloical Development Zone 0, China TE: FX: 0-13 TIND SC Thailand td. 13/ oo 5, Tiwanon Road, Bankadi, mphur uan, Patumthani 000, Thailand TE: FX: INDI SC Pneumatics (India) Pvt. td. D- to 1, Phase-2, Extension, Noida, Dist. Gautaim Budh Naar, U.P , India TE: (00)-530 FX: INDONESI (Distributor) P.T. Riyadi Putera akmur Jalan ayam Wuruk Komplek Glodok Jaya No. 2-2 Jakarta 1110 Indonesia TE: FX: PKISTN (Distributor) Jubilee Corporation First Floor ercantile Centre, Newton Road Near Boulton arket P.O. Box 15 Karachi 000 Pakistan TE: /9 FX: ISRE (Distributor) Baccara utomation Control Kvutzat Geva 1915 Israel TE: FX: SUDI RBI (Distributor) ssaaff Tradin Est. P.O. Box 335 l-mir ajed Street, Jeddah-21, Saudi rabia TE: FX:
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