Electrical installation solutions for buildings Technical details Automation boards
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1 /1 Electrical installation solutions for buildings Technical details Automation boards Index Compliance with standards and technical characteristics Gemini /2 IP degree of protection Gemini /4 IK degree of resistance to impacts Gemini /5 Double insulation and self-extinguishing tests Gemini /6 Resistance to chemical agents Gemini /7 Integration with ABB products Gemini /8 Disposal instructions /9 Overall dimensions Basic configuration /10 Overall dimensions Components for automation applications /13 Overall dimensions Components for distribution and mixed applications /14 Overall dimensions Casse SR2 /26 Overall dimensions SRX enclosures /28
2 /2 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Compliance with standards and technical characteristics Gemini Reference Standards Standard IEC ( Empty enclosures for low voltage switch-gear and control gear assemblies. General requirements ), that has implemented at an international level the Standard EN 50298, presently EN 62208, is the prescriptive reference for Gemini switchboards. The object of Standard CEI EN is to formulate definitions, classifications, characteristics and test prescriptions for cases designed to be used as part of protection and operating equipment (switchboards) in compliance with the Standards of the EN series, that have a maximum rated voltage of 1000 V in alternating current for maximum frequencies of 1000 z or 1500 V in direct current and are suitable for general use in both internal and external applications. The Standard applies to empty enclosures, before the user has installed protection and operating devices inside them. The Standard does not apply to enclosures with structural and functional characteristics that make them subject to other prescriptions (e.g. cases for domestic installations and the like). In this case Standards IEC CEI ( General requirements for enclosures for accessories for household and similar fixed electrical installations ) and CEI ( Enclosures for accessories for household and similar fixed electrical installations. Part 2: particular requirements for enclosures for protection devices and accessories dissipating a considerable power in normal use ) apply. On the basis of the indications of the ABB SACE technical characteristics table, the installer may have to certify compliance with Standards CEI EN CEI ( Part 1: standard equipment subject)
3 /3 Gemini switchboards features table Size Gemini with transparent door 1SL0211A00 1SL0212A00 1SL0213A00 1SL0214A00 1SL0215A00 1SL0216A00 Gemini with opaque door 1SL0201A00 1SL0202A00 1SL0203A00 1SL0204A00 1SL0205A00 1SL0206A00 External dimensions WxxD (mm) 335x400x x550x x700x x700x x855x x1005x360 Internal dimensions WxxD (mm) 250x0x x450x2 375x600x2 500x600x2 500x750x3 750x900x3 IP degree IP66 IP66 IP66 IP66 IP66 IP66 Double isolation Sì Sì Sì Sì Sì Sì IK degree GWT ( C) Operating temperature -25 C +100 C -25 C +100 C -25 C +100 C -25 C +100 C -25 C +100 C -25 C +100 C No. of DIN modules 24 (12x2) 54 (18x3) 72 (18x4) 96 (24x4) 120 (24x5) 216 (36x6) No. of vertical modules (=150 mm) Material Thermoplastic Thermoplastic Thermoplastic Thermoplastic Thermoplastic Thermoplastic Color Gray RAL7035 Gray RAL7035 Gray RAL7035 Gray RAL7035 Gray RAL7035 Gray RAL7035 Fast wiring system Unifix L Unifix L Unifix L Unifix L Unifix L Unifix L No. of locks Rated frequency z z z z z z STANDARD CEI (1) - Max. dispersible power (2) 45 W 72 W 85 W 102 W 156 W 248 W STANDARD CEI EN Over-temperature (par ) (3) - Max. dispersible power with overtemperature of 25 C - Max. dispersible power with overtemperature of C - Max. dispersible power with overtemperature of 35 C - Max. dispersible power with overtemperature of 40 C Impulse withstand (par ) 40 W 65 W 77 W 91 W 133 W 205 W 45 W 72 W 85 W 102 W 156 W 248 W 52 W 85 W 100 W 121 W 187 W 299 W 62 W 100 W 118 W 143 W 221 W 355 W - Rated service voltage (4) 800 V 800 V 800 V 800 V 800 V 800 V - Rated impulse withstand voltage 8 kv 8 kv 8 kv 8 kv 8 kv 8 kv (1) Limits of applicability of the standard CEI The standard may be applied only when the wired switchboard meets all the following conditions: - fixed installation with average ambient temperature up to 25 C, occasionally up to 35 C; - alternate current with rated voltage up to 440 V; - input rated current up to 125 A; - assumed short circuit rated current up to 10 ka or liming current devices protection with limited current up to 15 ka at their rated breaking capacity. (2) Maximum dissipation power data was obtained following the indications of Standard CEI 23-49, with a temperature difference of Dt= C. (3) Note to paragraph of Standard CEI EN The table gives the thermal dissipation values of Gemini switchboards when they are wall-mounted. The dispersible power figures (in Watts) vary according to the overtemperature allowed in the accessible parts of the switchboard and must be compared with the total amount of power dissipated by all the components installed inside the switchboard taking into due account the factor of contemporaneity. (4) Rated service voltage according to CEI EN V AC and 1500V DC
4 /4 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 IP degree of protection Gemini As indicated in the following table, the IP degree of protection is expressed by two characteristic numbers depending on the behavior of the product to which it refers according to the prescriptions of CEI 70-1 and IEC 529 Standards. With IP66 degree of protection, Gemini switchboards are totally protected against the penetration of dusts and sprays of seawater. First number: protection against the penetration of solid bodies Second number: protection against the penetration of water IP 0 No protection IP 0 No protection 1 Protection against the penetration of solid bodies with a diameter of over 50 mm 1 Protection against the penetration of drops of water falling vertically 2 Protection against the penetration of solid bodies with a diameter of over 12 mm or a length of over 80 mm 2 Protection against the penetration of drops of water falling at an angle of up to 15 from vertical 3 Protection against the penetrationof solid bodies with a diameter or thickness of over 2,5 mm 3 Protection against the penetration of drops of water falling at an angle of up to 60 from vertical 4 Protection against the penetration of solid bodies with a diameter or thickness of over 1,0 mm 4 Protection against the penetration of splashes of water from all directions 5 Protection against the penetration of dusts 5 Protection against the penetration of water sprayed by a hose from all directions 6 Total protection against the penetration of dusts 6 Protection against the penetration of sea water 1 st number defined by Standards CEI 70-1 IEC Protection against the penetration of water during temporary immersion 8 Protection against the penetration of water during continual immersion 2 nd number defined by Standards CEI IEC
5 /5 IK degree of resistance to impacts Gemini The IK degree is expressed in Joules in compliance with Standard CEI EN No protection against impacts Resistance to impacts with impact energy up to 1,00 J Resistance to impacts with impact energy up to 0,150 J Resistance to impacts with impact energy up to 2,00 J Resistance to impacts with impact energy up to 0,200 J Resistance to impacts with impact energy up to 5,00 J Resistance to impacts with impact energy up to 0,350 J Resistance to impacts with impact energy up to 10,00 J Resistance to impacts with impact energy up to 0,500 J Resistance to impacts with impact energy up to 20,00 J Resistance to impacts with impact energy up to 0,700 J
6 /6 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Double insulation and self-extinguishing tests Gemini Double insulation Double insulation guarantees that Gemini is protected against indirect contacts on condition that the manufacturer s instructions are observed when carrying out mounting and wiring operations on the switchboard and that the appropriate accessories are used (e.g. screw-cover caps). Double insulation is indicated by the graphic symbol Self-extinguishing tests Test text Equipment required Compliance with Standards Purpose Test results of the test Test conditions eat source Test period Characteristic elements Glow-wire test IEC CEI To assess the danger of fire by simulating thermal stresses produced by heat sources or by ignition (e.g. glowing elements, resistances overloaded for short intervals) If a flame is generated, it must go out within seconds of removing the glow wire. The test is conducted at temperatures of: C C C C Glow wire ø 4 mm sec. Assessment of the time it takes for the flame to go out
7 /7 Resistance to chemical agents Gemini Resistance to chemical agents The behavior of Gemini switchboards in the presence of chemical agents is indicated in the table with the symbols: Cold water ot water Sulfuric acid 50% ydrochloric acid 36% Acetic acid 60% Benzol Gasoline Acetone Ethyl alcohol Ammonia Dichloromethane Diesel oil - naphtha Mineral oils and greases Food oils and greases Perchloroethylene Trichlorethene Ethylether Toluene Methanol Wine Fruit juices Laundry lye Detergents Caption: high resistance limited resistance
8 /8 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Integration with ABB products Gemini Installation of Tmax XT moulded-case circuit breakers The table indicates the type of installation required for the different versions of Tmax XT moulded-case circuit breakers in Gemini switchboards. Before carrying out wiring operations check compliance with Standards on the basis of the technical characteristics of the switchboard and circuit breaker (CEI EN ). XT1 XT2 XT3 XT4 Size Installation 3p 4p 3p D 4p D 3p 4p 3p D 4p D 3p 4p 3p D 4p D 3p 4p 3p D 4p D 1 D O1 T 2 D K1 K2 O1 O2 T 3 D K1 K2 O1 O2 T 4 D K1 K2 O1 O2 T 5 D K1 K2 O1 O2 T 6 D K1 K2 O1 O2 T Caption - D, installation on DIN rail - K1, installation with Tmax kit = 150 (holes made) - K2, installation with Tmax kit = 0 (holes made) - O1, installation on modular plate (1 module, = 150 mm) - O2, installation on modular plate (2 modules, = 0 mm) - T, installation on total base plate
9 /9 Disposal instructions Information about how to dispose of Gemini switchboards when they reach the end of their life Instructions are given below about the procedures to adopt when disposing of Gemini switchboards at the end of their life cycle. The text is drafted in the form of a table referring to Standard CEI 8-1 Information table concerning the end of life of electric and electronic products and a compilation guide, , ed. 1, pamphlet number Section I Global product specification Name Type of product Size With transparent door With opaque door Rated weight (kg) External dimensions WxxD (mm) 1 1SL0211A00 1SL0201A00 4,3 335x400x SL0212A00 1SL0202A00 7,9 460x550x SL0213A00 1SL0203A00 9,5 460x700x SL0214A00 1SL0204A00 12,0 590x700x SL0215A00 1SL0205A00 17,8 590x855x SL0216A00 1SL0206A00 21,1 840x1005x360 Section II Global product table General code: CER plastic (more than 95% of the product s weight) Part (P1, P2 ecc.)/ Component number Diagram Quantity % over total weight Material description P1/BOX ~ 80% Polypropylene P5/ACCESSORIES P2/ROOF Symbol >PP< Dangerousness (Yes/No) CER code No P2/ROOF Polycarbonate No >PP< P3/DOOR ~ 20% Steel No P4/ACCESSORIES < 5% Brass - No >PC< P3/DOOR P5/ACCESSORIES P1/BOX < 5% Polypropylene - No P4/ACCESSORIES
10 /10 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Basic configuration Front view = 180 = = 270 = = 475 = = 150 = = 250 = = 270 = Size 1 Size 2 Size 3 1SL0201A00-1SL0211A00-1SL0221A00 1SL0202A00-1SL0212A00-1SL0222A00 1SL0203A00-1SL0213A00-1SL0223A = 385 = = 558 = = 706 = Size 4 = 286 = 1SL0204A00-1SL0214A00-1SL0224A00 Size 5 = 390 = 1SL0205A00-1SL0215A00-1SL0225A00 Size 6 = 640 = 1SL0206A00-1SL0216A00-1SL0226A00 Top view Size 1 Size 2 Size Size 4 Size 5 Size 6
11 /11 Side view Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Installation with plastic brackets Size 1 Size 2 Size 3 Size Size Size Bracket
12 /12 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Basic configuration Installation with stainless steel brackets ,5 4 95,5 131, Size 1 Size 2 Size 3 Size Size Size Bracket External opaque and transparent doors w w d/2 Size w h Locks d = lock distance d h d h Size 1, 2, 3, 4 Size 5, 6
13 /13 Overall dimensions Components for automation applications Base plate Metal, drilled Metal, blank and insulating w s w c = = x = f = inner door base plate y h h Size w h Metal, blank and drilled Insulating f = base distance c = distance inner door s s MIN. MAX. MIN. MAX , , , , , , , , , , , , , , ,0 Distance of the plate from the inner door Drilling for base mounting with code 1SL0383A00 Size x y The distance of the plate from the base and inner door depends on the installation point selected for mounting the plate on the box. Inner doors 38 w w 3 39 h y h d b x s Size w h s Inner door distance x y d = door b = base
14 /14 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Components for distribution and mixed applications Uprights Size 1 Size 2 Size 3, 4 Size 5 h 900 Upright Duct Size W w h Size 6 w W
15 /15 DIN rails 35 22,5 A d Size A d = distance between panel with holes/din rail pos. 1 pos. 2 pos. 3 pos. 4 pos. 5 pos , , , , , , , , , , , , , , , , ,5 The distances of the DIN rail from the Panel depend on depth adjustment made through rail mountings. Drilled panels 1 + 1/2 module 1 module h h w w d b Drilled panel 1 mod. 1+1/2 mod. Window Panel distance Size w w h module d = door b = base
16 /16 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Components for distribution and mixed applications Blank panels Blank panel 2 modules Blank panel 1 module h h w d b w Blank panel 1/2 module h w Size 1/2 mod. 1 mod. 2 mod. Panel distance w h w h w h d = door b = base , , , , , ,5 314
17 /17 Kit for Tmax Kit 150 Kit 0 Plate Plate b 280 b f 1 Panel f Panel W d W d kit for Tmax 150 (available for sizes 2-6) Size W d f b kit for Tmax 0 (available for sizes 2-6) Size W d f b
18 /18 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Components for distribution and mixed applications Kit for Tmax XT Kit 150 Kit 0 Plate Plate b 280 b f 1 Panel f Panel W d W d kit for Tmax XT 150 (available for sizes 2-6) Size W d f b kit for Tmax XT 0 (available for sizes 2-6) Size W d f b
19 / Modular plates d D h h 1 module w 2 2 modules w 2 12,5 2,2 12,5 73,7 73,7 54,7 67,2 79,7 92,2 104,7 117,2 71, , ,5 134 Drilled panel Blank panel Size 1 module 2 modules w h w h D = distance blank panel/plate pos. 1 pos. 2 pos. 3 pos. 4 pos. 5 pos. 6 71, , , , , , , , , , , , , , , , ,5 134 d = distance drilled panel/plate pos. 1 pos. 2 pos. 3 pos. 4 pos. 5 pos. 6 54,7 67,2 79,7 92, ,7 67,2 79,7 92,2 104,7 117,2 54,7 67,2 79,7 92,2 104,7 117,2 54,7 67,2 79,7 92,2 104,7 117,2 54,7 67,2 79,7 92,2 104,7 117,2 54,7 67,2 79,7 92,2 104,7 117,2 The distance of the panels from the modular plates depends on the depth at which the DIN rail is regulated by using fixing devices.
20 /20 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Components for distribution and mixed applications Coupling kit B Y X 20 Size B X Y Bottom base B Y 20 Size B X Y X
21 /21 Fixed frame 10 B Size B X Y Y Y1 Integral cover B 51,5 Size B X Y 70
22 /22 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Components for distribution and mixed applications Pedestal Front view s B Size 4, B 264 Size B Size B s B
23 /23 Side view Y1 Y Y1 Y1 Y Y B 18, Size 4 Size 5, 6 Size B Y Y
24 /24 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Components for distribution and mixed applications orizonal Gemini kit 50,5 20 Y 128 A C B A 50,5 20 D E Size A B C Y D E , , Wiring kit Duct 25x60 mm Size A A Duct 40x60 mm A
25 /25 Ventilation kit Anti-condensation kit A A Code A EN0105K 105 EN0150K 150 EN0204K 204 Ø25 Floor pedesta Pole installation kit 60 B A L Size A B L Note: minimum pole section = 150 mm 25
26 /26 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions Casse SR2 Basic version Front 35, ø 46 35,5 F (*) F (*) A (**) B F (*) M6 (***) (*) Locks (F) n 1 central for enclosures from h = 3 to 503 mm n 2 for enclosures from h = 603 to 703 mm (F = 100 mm) n 2 for enclosures from h = 803 to mm (F = 150 mm) C 20 Modular panels and inner door 1 D 4 E Fairlead flange (****) (**) Copper plated nut on the rear only for enclosures from h = to mm (***) Copper plated nut on door n 1 for enclosures from h = 3 to 503 mm n 4 for enclosures from h = 603 to 803 mm n 6 for enclosures from h = to mm (****) Flange fixing holes n 4 for enclosures from l = 203mm n 6 for enclosures from l = 3 to 403 mm n 8 for enclosures from l = 503 to mm Code A B C D E F (*) G I L SRN3215K ,5 151, SRN3315K ,5 151, SRN3415K ,5 151, SRN4315K ,5 201, SRN4320K ,5 201, SRN4420K ,5 201, SRN4620K ,5 201, SRN5320K ,5 251, SRN5420K ,5 251, SRN5425K ,5 251, SRN6420K , SRN6425K , SRN6625K , SRN7520K , SRN7525K , SRN8625K , SRN86K , SRN88K , Code A B C D E F (*) G I L SRN10625K , SRN106K , SRN108K , SRN126K , SRN128K , SRN5420VK , SRN5425VK , SRN6420VK , SRN6425VK , SRN7520VK , SRN7525VK , SRN8625VK , SRN86VK , SRN10625VK , SRN106VK , SRN108VK , SRN126VK , SRN128VK ,
27 /27 G Ø9 I G Centre distances for wall fixing G Ø9 I G Centre distances for plinth fixing M L O L Internal counterdoors Internal plates M 150 P (**) N Code M N 10.5 N KC5040K * KC6040K * KC7050K * KC8060K KC1060K KC1080K KC1260K KC1280K * The counterdoors with 500 mm, 600 mm and 700 mm, only have one hole in the centre for the lock Code O P PF PF PF40 - PF PF PF PF PF PF PF PF PF PF PF PF PF PF
28 /28 ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201 Overall dimensions SRX enclosures Basic version 35, ,5 1 ø 46 F (*) F (*) A (**) F (*) Modular panels and inner door B M6 (***) (*) Locks (F) 1 central for enclosures from h=3 to 503 mm 2 for enclosures from h=603 to 703 mm (F=100mm) 2 for enclosures from h=803 to 1203 mm (F=150mm) (**) Copper plated nut on the rear only for enclosures from h=1003 to 1203 mm C 1 D E (***) Copper plated nut on door 1 for enclosures from h=3 to 503 mm 4 for enclosures from h=603 to 803 mm 6 for enclosures from h=1003 to 1203 mm 20 4 Code A B C D E F (*) G I L SRN3215X ,5 151, SRN3415X ,5 151, SRN4315X ,5 201, SRN4320X ,5 201, SRN4420X ,5 201, SRN4620X ,5 201, SRN5420X - SRN5420VX ,5 251, SRN5520X ,5 251, SRN6420X - SRN6420VX , SRN6620X , SRN66X , SRN7525X - SRN7525VX , SRN8620X , SRN8625VX , SRN86X , SRN88X , SRN108X - SRN108VX , SRN126X , SRN128X ,
29 /29 Centre distances for wall-mounting Centre distances for plinth fixing G Ø9 I G Ø M L Inner doors Internal plates O 14 P 150 N (**) Code M N KC5040X* KC6040X* KC7050X* KC8060X KC1080X * Inner doors with 500mm, 600mm, 700mm only have one hole in the centre for the lock Code O P PF PF PF40 - PF PF PF PF PF PF PF PF PF PF PF PF PF PF PF
30 / ELECTRICAL INSTALLATION SOLUTIONS FOR BUILDINGS - TECNICAL DETAILS 2CC C0201
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