SERVICE TOOLS 0. SERVICE TOOLS AND SERVICE PRODUCTS Subsection 01 (SERVICE TOOLS)

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1 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS SERVICE TOOLS 0 This is a list of tools to properly service Ski-Doo snowmobiles. The list includes both the mandatory tools and the optional tools that are ordered separately. The list of Service Products, both mandatory and optional, are not part of any kit and must all be ordered separately. If you need to replace or add to your tool inventory these items can be ordered through the regular parts channel. Following mention points out new tool: NEW

2 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS WORKSHOP MANDATORY SERVICE TOOLS Tool board (P/N ) 01 A00A3X

3 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE MANDATORY SERVICE TOOLS Degree wheel (P/N ) Fan holder (P/N ) Aligning pin (4) (P/N ) A00A1D4 467, 494 and 582 engines. A00B334 All rotary valve engines. NOTE: Only the P/N has been changed. This degree wheel is identical to the P/N Hose pincher (2) (P/N ) A01B2I All vehicles. NOTE: Only the P/N has been changed. This hose pincher is identical to the P/N A00C0Q4 377, 443 and 503 engines. Magneto puller ring (P/N ) A00C1R4 All engines except 247. Magneto puller (P/N ) A00C1A4 All engines except 247. NOTE: The previous extractor (P/N ) can be upgraded by replacing the screw with the new one (P/N ). Pusher (washer behind the impeller) (P/N ) A00C3H4 Rotary valve engines. Rotary valve shaft pusher (P/N ) A00C0F4 Rotary valve engines with a 10 mm impeller shaft. Rotary valve seal pusher (valve side) (P/N ) A00C0Y4 Rotary valve engines

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) MANDATORY SERVICE TOOLS Rotary valve shaft seal pusher (inner, water pump side) (P/N 420 876 512) Engine leak tester kit (P/N 861 749

4 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) MANDATORY SERVICE TOOLS Rotary valve shaft seal pusher (inner, water pump side) (P/N ) Engine leak tester kit (P/N ) 1) Piston pin puller (P/N ) A00C374 Rotary valve engines, 1991 and newer with a 10 mm impeller shaft. Rotary valve shaft seal pusher (outer, water pump side) (P/N ) A01B2D5 All engines. Fuel and oil system leak tester kit (P/N ) NEW A02B094 2) Sleeve kit 18 mm (P/N ) 3) Sleeve kit 20 mm (P/N ) A00C0X4 Rotary valve engines. Bearing pusher (rotary valve) (P/N ) A01B5E4 Choke plunger tool (P/N ) A01B5A4 1) All engines. 2) 277, 443, 503 and 809 engine. 3) 670 engine. NOTE: The previous piston pin puller (P/N ) can be upgraded by adding protector (P/N ) and replacing the locating sleeve and expansion sleeve with apropriate sleeve kit. Rubber pad (P/N ) A00B2J4 Rotary valve engines. A01C5D4 All models equipped with chokes. A01B4C4 All cageless bearing engines

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) MANDATORY SERVICE TOOLS Rotary valve circlip tool A) (P/N 529 029 100) B) (P/N 529 020 800) Choke/DESS nut tool (P/N 529 034 600) NEW

5 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) MANDATORY SERVICE TOOLS Rotary valve circlip tool A) (P/N ) B) (P/N ) Choke/DESS nut tool (P/N ) NEW A00C3I4 A) 1994 and on rotary valve engines. B) Up to 1993 rotary valve engines. Multimeter (P/N ) A01B554 All models equipped with a choke and/or a DESS. NOTE: This tool replaces choke nut tool (P/N ). Programmer (P/N ) A01B5B4 All models equipped with a DESS. F01B1O

6 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS The following tools are highly recommended to optimize your basic tool kit and reduce repair time. 1-2) Crankshaft bearing puller with screw (P/N ) 2,3 A01B All engines. 2,3 4,6 7,10,11 8,9 1) Screw (M16 x 1.5 x 150) (P/N ) 2) Screw M8 x 40 (4) (P/N ) 3) Screw M8 x 70 (4) (P/N ) 4) Crankshaft protector (P/N ) 247 engine. 5) Crankshaft protector PTO (P/N ) All engines except ) Crankshaft protector MAG (P/N ) All engines except ) Puller ring (P/N ) Use with half rings (P/N or ). 8) Half ring (2) (P/N ) For 72 mm O.D. bearings. 9) Half ring (P/N ) For 62 mm O.D. bearings. 10) Puller ring (P/N ) For half rings (P/N ). 11) Half ring (P/N ) For 80 mm O.D. bearings

7 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Piston circlip installer A) (P/N ) B) (P/N ) A01B1P4 A) All engines except 670. B) 670 engine. Piston pin/connecting rod bearing centering tool (P/N ) NOTE: New diameter is 9.65 mm (0.380 ). A01B1R4 Piston circlip All engines except cageless and 670 engines. Ring compressor A) (P/N ) (62 mm) B) (P/N ) (69.5 mm) C) (P/N ) (72 mm) D) (P/N ) (76 mm) E) (P/N ) (67.5 mm) F) (P/N ) (78 mm) A01B1T4 A) 377 engine. B) 467 and 494 engines. C) 503, 253 and 536 engines. D) 582, 583 and 643 engines. E) 443 and 447 engines. F) 670 engine. Magneto coil centering ring (P/N ) Seal protector sleeve (P/N ) (MAG) A00C0D4 247 engine. Polyamid ring pusher (P/N ) A00C0Z4 247 engine. Crankshaft feeler gauge (P/N ) A00C , 443, 447 and 503 engines. A01B1V4 All engines with Nippondenso CDI (160 W)

8 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Crankshaft distance gauge (5.7 mm) (P/N ) Driver tool (P/N ) Carburetor tool kit (P/N ) A00C , 443 and 447 engines. Crankshaft distance gauge (12.7 mm) (P/N ) A00B4O4 Mini Z. Attachment (P/N ) A00B2F4 Adaptor (P/N ) A00C3A4 503 engine. Cylinder aligning tool A) (P/N ) (on exhaust side) B) (P/N ) (on intake side) A00B084 A) 2-cylinder liquid cooled engines. B) 2-cylinder fan cooled engines. A00B4P4 Mini Z. Pilot 22 mm (P/N ) A00B4Q4 Mini Z. A00B4H and 1998 Grand Touring SE 1998 Summit x 670. Adaptor (P/N ) NEW 1999 Grand Touring SE, 1999 Summit x 670 and MX Z

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Float level gauge (P/N 529 035 520) Bypass wires (P/N 529 033 300) Seal protector sleeve A) (P/N 420 876

9 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Float level gauge (P/N ) Bypass wires (P/N ) Seal protector sleeve A) (P/N ) B) (P/N ) A00B4N4 Circuit tester (continuity light) (P/N ) A00I W magneto (Grand Touring 700/SE). RAVE movement indicator (P/N ) A00C0D4 A) Rotary valve engines with 10 mm shaft. B) Rotary valve engines with 12 mm shaft. Magneto puller (P/N ) A00C214 All vehicles. Stroboscopic timing light (P/N ) A18B014 All RAVE equipped engines. Dial indicator (TDC gauge) (P/N ) A00C1A4 247 engine. Injection pump gear holder (P/N ) A00B4F4 All engines. A00B4E4 All engines. A00B , 377, 447 and 503 engines

10 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Injection pump gear holder (P/N ) PTO seal pusher (P/N ) Insertion jig (magneto seal) (P/N ) A00C164 All liquid cooled engines. Digital/induction type tachometer (P/N ) A00C0V4 277 engine. Base puller plate kit (P/N ) A00C3U4 454, 494, 599, 670, 699 and 809 engines. Handle for insertion jig (P/N ) F01B1G4 All engines. MAG seal pusher (P/N ) A05C0M4 277 engine. Insertion jig (magneto side seal) (P/N ) A00C0V4 277 engine. A00C3T4 779 engine. A00C3V4 454, 494, 599, 670, 699, 779 and 809 engines

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Exhaust spring installer/remover (P/N 529 035 559) Seal pusher (rotary valve) (P/N 420 876 510) A00C3S4 All

11 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS ENGINE (continued) RECOMMENDED SERVICE TOOLS Exhaust spring installer/remover (P/N ) Seal pusher (rotary valve) (P/N ) A00C3S4 All models except CK3 series. NOTE: This tool replaces exhaust spring installer/remover (P/N ). Exhaust spring installer/remover (P/N ) A00C374 All rotary valve shaft seals with a 12 mm I.D. Rotary valve shaft pusher (P/N ) A00C0F4 All rotary valve engines with 12 mm shaft. A01B584 CK3 series. Large hose pincher (P/N ) (TYPICAL) Rotary valve seal and shaft pusher (P/N ) F01B234 A00C0Y4 Rotary valve engines 1990 models and older. All vehicles

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION MANDATORY SERVICE TOOLS Transmission alignment bar A) (P/N 529 026 900) B) (P/N 529 030 000) C) (P/N 529 035 586) D) (P/N 529 026 700) E)

12 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION MANDATORY SERVICE TOOLS Transmission alignment bar A) (P/N ) B) (P/N ) C) (P/N ) D) (P/N ) E) (P/N ) F) (P/N ) G) (P/N ) H) (P/N ) I) (P/N ) Drive belt tension adjuster tool (P/N ) A15B044 2 All vehicles except Élan, Tundra II and Skandic WT. 1 Driven pulley spring compressor (P/N ) A01B4D4 A) Tundra II LT/R. B) S-Series with Bombardier Lite. C) S-Series with Bombardier Lite and RER. D) F-Series and S-Series with TRA. E) S-Series with TRA and RER. F) Skandic WT. G) Skandic WT LC/SWT. H) CK3 series except Mach Z series. I) Mach Z series. Spring scale hook (long) A) (P/N ) B) (P/N ) C) (P/N ) (TYPICAL) A00B4A4 A) Tundra II LT. B) F-Series and S-Series (1995 and newer). C) CK3 without RER. Parts included: 1) Hex wrench (P/N ) 2) Socket wrench (P/N ) Pulley spring compressor (P/N ) A02D1P4 (1) NOTE: This tool has Acme threads and replaces spring compressor (P/N ). A05B034 Tundra R. Tension tester (P/N ) A00C074 Countershaft bearing installer (P/N ) A00A194 S-Series and F-Series

13 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) MANDATORY SERVICE TOOLS Countershaft bearing remover (P/N ) Spring cover tool (P/N ) A01B4M4 Bombardier Lite drive pulley. A00A274 S-Series and F-Series. Countershaft bearing remover/installer (P/N ) A01B5C4 CK3 Series

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Clutch holder (P/N

Clutch holder (P/N 529 027 600) A02B034 Bombardier Lite drive pulley.

Driven pulley opening tool (P/N 529 035 501) Drive pulley puller (P/N 529 031 400) A18B044 Bombardier Lite drive

14 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Clutch holder (P/N ) Driven pulley opening tool (P/N ) A01B154 All TRA drive pulleys. Clutch holder (P/N ) A02B034 Bombardier Lite drive pulley. A02D1O4 All vehicles except Élan, Tundra series, Skandic WT series, and all vehicles with RER. Driven pulley opening tool (P/N ) Drive pulley puller (P/N ) A18B044 Bombardier Lite drive pulley, except Élan. Forks (3) (P/N ) A03D2P4 S and CK3 series with RER. Driven pulley opening tool (P/N ) A05B044 A16B014 All vehicles equipped with a TRA drive pulley. Tundra R

15 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS The following tools are highly recommended to optimize your basic tool kit and reduce repair time. TRA drive pulley puller (P/N ) Countershaft bearing installer (P/N ) Countershaft bearing remover (P/N ) A06B014 TRA drive pulley for the 454, 494, 599, 670, 699, 779 and 809 engines. TRA drive pulley puller (P/N ) (25 mm) A00A194 PRS chassis. A18B044 TRA drive pulley for 443 and 503 engines. Alignment tool (P/N ) Cam pusher (P/N ) A00A164 PRS chassis. Drive pulley puller (P/N ) A18B064 Tundra II LT. A00C1D4 Skandic WT and Alpine II gearbox. A00C3J4 Élan. Transmission ball mounting pin (P/N ) A00C1C4 Alpine II 3-speed gearbox

16 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Transmission adjuster (P/N ) Alignment bar A) (P/N ) B) (P/N ) C) (P/N ) D) (P/N ) E) (P/N ) Large bushing extractor (P/N ) A00D0X4 F-Series equipped with twist shifter reverse transmission. Spring scale hook (long) (P/N ) A01B4D4 F) (P/N ) A03B034 A) PRS chassis. B) Alpine II. C) Élan. D) Safari L. E) Skandic WT F) Scout. A00B4I4 All models except Tundra/R, Skandic WT/SWT/WT LC and S-Series with RER. NOTE: Use this tool only with former puller (P/N ) that has regular threads. Large bushing extractor (P/N ) A01B models and older except Alpine II. Burnishing bar (P/N ) Spring scale hook (short) (P/N ) A00B464 Tundra II LT, Safari L and Skandic. A02D1Q4 All models except Tundra/R, Skandic WT/SWT/WT LC and S-Series with RER. NOTE: Use this tool only with new puller (P/N ) that has Acme threads. A01B174 Alpine II 1994 and older

17 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Large bushing extractor (P/N ) Chaincase upper seal pusher (P/N ) Drive pulley puller (P/N ) (standard threads) A00C084 Square shaft, standard (SAE) threads. A02D1Q4 S-Series with RER. NOTE: Use this tool only with new puller (P/N ) that has Acme threads. Large bushing installer and small bushing extractor (P/N ) A00B4L4 S and F-Series. 3-speed transmission bearing extractor 1) Screw M8 x 25 (2) (P/N ) 2) Plate 3) Half ring (2) (P/N ) 4) Ring (P/N ) 1 TRA drive pulley puller (27 mm) (P/N ) A18B044 TRA drive pulley (27 mm) shaft except 454, 670 and 779 engines. Drive pulley puller (P/N ) (square shaft metric) Consists of: A00B4J4 All models except Tundra/R, Skandic WT/SWT/WT LC and S- Series with RER. 3 4 A00C095 Square shaft, metric threads drive pulley. A00C1B4 Alpine II 3-speed transmission

18 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Drive axle sprocket adjuster (P/N ) A01B2O4 All vehicles except Élan. Parts included in the kit: 1) Block with threads (P/N ) 2) Block without threads (P/N ) 3) Plate (P/N ) 4) Bolt M10 (2) (P/N ) 5) Allen screw M8 (2) (P/N ) 6) Screw M8 (2) (P/N ) NOTE: When the tool is to be used between tunnel and sprocket use screw M8. Transmission adjuster (P/N ) A03D1T4 Vehicles equipped with push-pull shifter reverse transmission

19 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS SUSPENSION MANDATORY SERVICE TOOLS Shock spring removal kit (P/N ) Replacement clevis pin: (P/N ) A01B4O4 All suspensions with coil spring. NOTE: The previous shock spring removal kit (P/N ) can be upgraded by replacing the stopper with a wider stopper (P/N )

20 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS SUSPENSION (continued) RECOMMENDED SERVICE TOOLS A) Track cleat remover (P/N ) Pins (P/N ) NOTE: Pins can be rotated 180 depending on whether the tool is used by a left-hander or righthander. Camber angle tool (P/N ) NOTE: Angle finder with a magnetic base must be used. Suggestion: K-D tool no Track cleat installer A) (P/N ) Narrow B) (P/N ) Narrow C) (P/N ) Wide A01B1J4 B) Track cleat remover (P/N ) A06B024 All DSA front suspensions. Track tension gauge (P/N ) A01B1M4 A) 1993 and older. B) 1994 and newer. C) 1992 and older with wide cleat opening. A01F224 A) 1993 and older. B) 1994 and newer except Élan and Tundra II. A00B3X4 All models except Élan. Dome guide (P/N A06F1B4 T/A shocks

21 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS SUSPENSION (continued) RECOMMENDED SERVICE TOOLS Piston guide (P/N ) Spring installer (bar) (P/N ) Hexagonal wrench (P/N ) A06F1C4 T/A shocks. Gas shock valve tool (P/N ) NEW A00C1I4 Tundra II LT, Scout and all SC-10 suspensions. Drive axle holder (P/N ) A19B024 All SC 10 suspensions, Safari and Skandic prior to Suspension adjustment wrench (P/N ) A15B and old Formula C-7. Suspension adjustment wrench (P/N ) A02F134 T/A shocks. Drill bit (P/N ) A01B1E4 Kayaba shock adjustment tool (P/N ) A02F114 Arm suspension. Suspension adjustment wrench (P/N ) A00A1K4 C-7 suspension. A02F124 CK3 series. A01B564 All 3/16 inch rivets

22 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS SUSPENSION (continued) RECOMMENDED SERVICE TOOLS Adjustment wrench (P/N ) Consists of: A00B4B4 T/A shock

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS VEHICLES RECOMMENDED SERVICE TOOLS Protective mat (P/N 529 030

23 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS VEHICLES RECOMMENDED SERVICE TOOLS Protective mat (P/N ) A01B45W All vehicles. Dolly (P/N ) Snowmobile jack (P/N ) A00B4CJ A01A1JJ

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS VEHICLES (continued) RECOMMENDED SERVICE TOOLS Template for hood drilling (P/N 529 034 400)

24 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS VEHICLES (continued) RECOMMENDED SERVICE TOOLS Template for hood drilling (P/N ) NEW A02H154 S-Series. NOTE: To drill new hood prior to install meters. Flexible spout for oil container (P/N ) F04B

25 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) SERVICE PRODUCTS 0 MANDATORY SERVICE PRODUCTS Loctite is a trademarks of Loctite Corporation. Dow Corning is a trademarks of Dow Corning Corporation. Retaining compound (P/N ) Loctite RC/609: Retaining compound (10 ml) (green) Medium-strength threadlocker (P/N ) Loctite 242: Threadlocker (10 ml) (blue, medium strength) Gasket/paint remover (P/N ) Loctite Chisel 510 g (18 oz) A00B2S4 LOCTITE RC/609 Used for retaining bushings, bearings in slightly worn housing or on shaft. Paste gasket (P/N ) Loctite 515: Gasket eliminator (50 ml) A00B324 LOCTITE REMOVABLE THREADLOCKER 242 Flywheel nut, crankcase studs, etc. High strength threadlocker (P/N ) Loctite 271: Threadlocker (10 ml) (red, high strength) A00B3L4 Clean mating surfaces of cylinders and crankcase. Remove carbon in combustion chambers. Loctite primer (P/N ) Loctite Primer N 170 g (6 oz) A00B2T4 Crankcase halves, transmission and gearbox mating surfaces. A00B2U4 LOCTITE 271 Adhesive Sealant Fasteners and studs up to 1 in diameter. NOTE: Only the P/N has been changed. This product is identical to the P/N A00B3N4 To prepare mating surfaces before applying paste gasket, retaining compound or threadlockers. NOTE: Only the P/N has been changed. This product is identical to the P/N

26 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) MANDATORY SERVICE PRODUCTS (continued) Silicone compound (P/N ) Dow Corning MS4 A00B3R4 Lubricate pawl and pawl lock of rewind starter

27 Two-stroke Two-Stroke Oil Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS Silicone dielectric grease (3 oz) (P/N ) A00B1X4 DOW CORNING 4 Electrical Insulating Compound On all electric connections. High tension coil and spark plug connections. Connector housings, etc. Synthetic chaincase oil (12 x 355 ml) (P/N ) SYNTHETIC CHAINCASE OIL HUILE SYNTHÉTIQUE POUR CARTER Injection oil (P/N ) (12 x 1 liter) (P/N ) (3 x 4 liter) (P/N ) (205 liters) Grease LMZ no. 1 (400 g) (P/N ) A00B1Y4 GRAISSE LMZ No.1 Mainly used between regulators or rectifiers and upper column to transfer the heat build-up and to assure a good ground. A01B4Q4 Chaincase lubricant on all liquidcooled models and Skandic WT series. Blizzard oil (12 x 500 ml) (P/N ) F01B2H4 All engines. BOMBARDIER-ROTAX Formula XP-S synthetic injection oil (P/N ) (3 x 4 liter) (P/N ) (205 liters) Chaincase oil (16 x 250 ml) (P/N ) BOMBARDIER 4 U.S. quart FORMULA XP-S SYNTHETIQUE Injection Oil F01B354 A00B2Q4 All pre-mix models. All engines. A00B2R4 Chaincase lubricant on all fancooled models except Skandic WT series

Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) BOMBARDIER-ROTAX Formula XP-S synthetic injection oil (P/N 413 710 500) (12 x 1

F01B2G4 1 liter (1.05 U.S. qt) Pipe sealant (P/N 413 702 300) Loctite 592 (50 ml) F01B174 Unpainted surfaces of driven pulley countershaft.

28 Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) BOMBARDIER-ROTAX Formula XP-S synthetic injection oil (P/N ) (12 x 1 liter) Anti-seize lubricant (P/N ) Loctite anti-seize lubricant 454 g (16 oz) Storage oil (350 g spray can) (12 x 350 g) (P/N ) BOMBARDIER FORMULA XP-S Synthetic Two-Stroke Oil F01B2G4 1 liter (1.05 U.S. qt) Pipe sealant (P/N ) Loctite 592 (50 ml) F01B174 Unpainted surfaces of driven pulley countershaft. Synthetic grease (400 g) (P/N ) A02B054 A00B2W4 Engine plugs and senders. High temperature threadlocker (P/N ) Loctite 648 (green) (5 g) A01B574 For idler bearings, ski legs, leaf spring cushion pads, seal interior lips, rear hub bearings, bogie wheels, countershaft bearings, etc. Degreaser (P/N ) Permatex 48 TA 433 g (15 oz) A00B3K4 Engine, chaincase, pulleys and any greasy surfaces. A00B3D4 For RAVE valve rod distance nut

29 VAPOUR HARMFUL. Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) Gel instant adhesive (P/N ) Loctite g (.70 oz) Paint for frame touch-up (P/N ) Black semi-gloss (spray can) High temperature RTV sealant Ultra Copper (P/N ) Loctite (80 ml) A00B3O4 Isolating foam and rubber strip. Tough adhesive (P/N ) Loctite Black Max ml (.10 oz) A00B3H4 All models with a black frame. A00B3P4 Shifter boot or grip. Stripped threads repair kit (P/N ) Loctite Form-A-thread General purpose instant adhesive Loctite 495 (3 g) (P/N ) A00B2V4 Rubber to metal bonding and most hard plastic. A02B044 Bombardier cleaner (P/N ) (400 g) (P/N ) (4 L) BOMBARDIER CLEANER 400 g BOMBARDIER DANGER DANGER EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED. 4 L A00A1J4 Repair damaged threads of grade 5 (SAE) or 8.8 (metric) maximum. Do not use in applications where temperatures will exceed 149 C (300 F) or on critical assemblies. F01B2J

30 SCELLANT ADHÉSIF PREMIÈRE QUALITÉ PREMIUM SEALANT ADHESIVE R R R Section 01 SERVICE TOOLS AND SERVICE PRODUCTS Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) Clear silicone (P/N ) ADCHEM ADS E AL Shock oil (32 oz) (P/N ) F01B1S4 All models to seal bottom pan. Fuel stabilizer (12 x 8 oz) (P/N ) A06F0P4 T/A shocks. Bombardier Lube (12 x 14 oz) (P/N ) NEW A00B3V4 FUEL STABILIZER A01B4P4 LUBE Penetrating for salt lubricant water Excellent and high humidity environments Lubrifiant pénétrant Excellent en milieu salin Produits Marins ou humide Marine Products Molykote 111 (P/N ) Steering ball joints on all models. DOW CORNING 111 Super Lube (grease) (P/N ) A00B3W4 Rotary valve shaft seals. PERMATEX INDUSTRIAL Super Lube Multi-Purpose Synthetic With Teflon Lubricant Net Wt. 14.5Oz.(411g) A00B474 Tie rod bushings

SERVICE TOOLS 0. SERVICE TOOLS AND SERVICE PRODUCTS Subsection 01 (SERVICE TOOLS)

SERVICE TOOLS 0. SERVICE TOOLS AND SERVICE PRODUCTS Subsection 01 (SERVICE TOOLS) SERVICE TOOLS 0 This is a list of tools to properly service Ski-Doo snowmobiles. The list includes both the mandatory tools included in a kit (P/N 861 743 700) and the optional tools that are ordered separately.