SERVICE TOOLS 0. SERVICE TOOLS AND SERVICE PRODUCTS Subsection 01 (SERVICE TOOLS)
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- Jemima Nicholson
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1 Section 01 SERVICE TOOLS 0 This is a list of tools to properly service Ski-Doo snowmobiles. The list includes both the mandatory tools and the optional tools. If you need to replace or add to your tool inventory these items can be ordered through the regular parts channel. Following mention points out new tool and product: MMR2003_107_01_01A.FM
2 Section 01 WORKSHOP MANDATORY SERVICE TOOLS Tool board kit (P/N ) 01 A00A3X4 All models MMR2003_107_01_01A.FM
3 Section 01 ENGINE MANDATORY SERVICE TOOLS Exhaust spring installer/remover (P/N ) Holder wrench (P/N ) Pusher (washer behind the impeller) (P/N ) A01B584 CK3 series. Degree wheel (P/N ) A00C0Q4 377, 443 and 503 engines. Magneto puller ring (P/N ) A00C3H4 Rotary valve engines. Rotary valve shaft pusher (P/N ) A00C0F4 Rotary valve engines with a 10 mm impeller shaft A00C1R4 All axial fan cooled engines. Rotary valve seal pusher (valve side) (P/N ) A00B514 All rotary valve engines. NOTE: This tool replaces degree wheel (P/N ). Magneto puller (P/N ) A00C0Y4 Rotary valve engines. Hose pincher (2) (P/N ) A00C1A4 All engines except 247. NOTE: The previous extractor (P/N ) can be upgraded by replacing the screw with the new one (P/N ). Rotary valve shaft seal pusher (inner, water pump side) (P/N ) A01B2I4 All vehicles. NOTE: Only the P/N has been changed. This hose pincher is identical to the P/N A00C374 Rotary valve engines, 1991 and newer with a 10 mm impeller shaft. MMR2003_107_01_01A.FM
4 Section 01 ENGINE (continued) MANDATORY SERVICE TOOLS Rotary valve shaft seal pusher (outer, water pump side) (P/N ) Fuel and oil system leak tester kit (P/N ) 1) Piston pin puller (P/N ) A00C0X4 Rotary valve engines. Ceramic seal pusher (P/N ) A01B5E4 All models. Choke plunger tool A) (P/N ) B) (P/N ) A02B094 2) Sleeve kit 18 mm (P/N ) 3) Sleeve kit 20 mm (P/N ) A00B and 670 engines with ceramic seal on water pump side. Engine leak tester kit (P/N ) 1) Hand pump (P/N ) PAS OUVRIR A CHAUD 1 A01C5D4 A) All models equipped with chokes except ZX series (small end for 30, 32 and 34 mm carburetor and big end for 38 mm carburetor). B) VM type carburetor on ZX series. A01B5A4 NOTE: 18 mm sleeve kit contains 1 shouldered sleeve and 3 sleeves. 20 mm sleeve kit contains 1 shouldered sleeve and 2 sleeves. 1) All engines. 2) 277, 443, 503, 552 and 809 engine. 3) 593, 670, 693 and 793 engines. NOTE: The previous piston pin puller (P/N ) can be upgraded by adding protector (P/N ) and replacing the expansion sleeve with appropriate sleeve kit. A01B5F5 All engines. NOTE: To prevent leak in exhaust plug, use Loctite Black Max (P/N ) MMR2003_107_01_01A.FM
5 Section 01 ENGINE (continued) MANDATORY SERVICE TOOLS Rubber pad (P/N ) A01B4C4 All cageless bearing engines. Aligning pin (4) (P/N ) A00A1D4 467, 494 and 582 engines. Rotary valve circlip tool A) (P/N ) B) (P/N ) Choke/DESS nut tool (P/N ) A01B554 All models equipped with a choke and/or a DESS. NOTE: This tool replaces choke nut tool (P/N ). 9-volt adaptor (P/N ) 1-2) Programmer kit (P/N ) 2) Communication cables (P/N ) A01B5B5 All models equipped with a DESS. NOTE: This kit replaces the kit (P/N ). Vehicle Communication Kit (P/N ) 1 2 A00C3I4 A) 1994 and on rotary valve engines. B) Up to 1993 rotary valve engines. A00B5G4 All models equipped with a DESS. Supply harness (P/N ) A00B674 All DESS equipped models. F12H0A4 All models equipped with a DESS. MMR2003_107_01_01A.FM
6 Section 01 ENGINE (continued) MANDATORY SERVICE TOOLS Engine removal hook (P/N ) A33B054 REV Series. Spark plug lift ring (P/N ) A33B064 REV Series MMR2003_107_01_01A.FM
7 Section 01 ENGINE RECOMMENDED SERVICE TOOLS The following tools are highly recommended to optimize your basic tool kit and reduce repair time. Crankshaft bearing puller with screw (1) (P/N ) 1 2,3 A01B548 5 All engines. 2,3 4,6 7,10,11 8,9,12,13 1) Screw M16 x 1.5 x 150 (P/N ) 2) Screw M8 x 40 (4) (P/N ) 3) Screw M8 x 70 (4) (P/N ) 4) Crankshaft protector (P/N ) 247 engine. 5) Crankshaft protector PTO (P/N ) All engines except ) Crankshaft protector MAG (P/N ) All engines except ) Puller ring (P/N ) Use with half rings (P/N or ). 8) Half ring (2) (P/N ) For 72 mm O.D. bearings. 9) Half ring (2) (P/N ) For 62 mm O.D. bearings. 10) Puller ring (P/N ) 11) Puller ring (P/N ) For half rings (P/N ). 12) Half ring (2) (P/N ) For 80 mm O.D. bearings. 13) Half ring (2) (P/N ) For 52 mm O.D. bearings. MMR2003_107_01_01A.FM
8 Section 01 ENGINE (continued) RECOMMENDED SERVICE TOOLS Piston circlip installer A) (P/N ) 18 mm B) (P/N ) 20 mm A00B4Y4 A) All engines except 593, 670, 693 and 793. NOTE: This tool replaces circlip installer (P/N ). B) 2001 and older 593, 670 and 693 engines. NOTE: This tool replaces circlip installer (P/N ). Piston circlip installer (P/N ) 20 mm A32B0C4 Engines with tab type circlip. Piston pin/connecting rod bearing centering tool (P/N ) NOTE: New diameter is 9.65 mm (0.380 in). Ring compressor A) (P/N ) (62 mm) B) (P/N ) (69.5 mm) C) (P/N ) (72 mm) D) (P/N ) (76 mm) E) (P/N ) (67.5 mm) F) (P/N ) (78 mm) A01B1T4 A) 377 engine. B) 467 and 494 engines. C) 503, 253 and 536 engines. D) 582, 583 and 643 engines. E) 443 and 447 engines. F) 670 engine. Seal protector sleeve (P/N ) (MAG) A00C0D4 247 engine. Polyamid ring pusher (P/N ) A00C0Z4 247 engine. Bearing pusher (rotary valve) (P/N ) A00B2J4 Rotary valve engines. Crankshaft feeler gauge (P/N ) A00C , 443, 447 and 503 engines. Crankshaft distance gauge (5.7 mm) (P/N ) A01B1R4 All engines except cageless and 670 engines. A00C , 443 and 447 engines MMR2003_107_01_01A.FM
9 Section 01 ENGINE (continued) RECOMMENDED SERVICE TOOLS Crankshaft distance gauge (12.7 mm) (P/N ) Attachment (P/N ) Adaptor (P/N ) (TYPICAL) A00C3A4 503 engine. Cylinder aligning tool A) (P/N ) (on exhaust side) B) (P/N ) (on intake side) A00B084 A) 2-cylinder liquid cooled engines. B) 2-cylinder fan cooled engines. Driver tool (P/N ) A00B4P4 Mini Z. Pilot 22 mm (P/N ) A00B4Q4 Mini Z. Carburetor tool kit (P/N ) A00B4H and 1998 Grand Touring SE 1998 Summit x 670. Float level gauge (P/N ) A00B4N4 All models. Circuit tester (continuity light) (P/N ) A00B4O4 Mini Z. A00B2F4 All models. A00C214 All vehicles. MMR2003_107_01_01A.FM
10 Section 01 ENGINE (continued) RECOMMENDED SERVICE TOOLS Stroboscopic timing light (P/N ) RAVE movement indicator (P/N ) Magneto puller (P/N ) A00B4F4 All engines. Timing pointer (P/N ) 3-Series engines. A18B014 All RAVE equipped engines. Dial indicator (TDC gauge) (P/N ) F01B engine. Injection pump gear holder (P/N ) Bypass wires (P/N ) A00I094 F and CK3 Grand Touring 700/SE with 360 W magneto. A00B4E4 All engines. Seal protector sleeve A) (P/N ) B) (P/N ) A00B , 377, 447 and 503 engines. Injection pump gear holder (P/N ) Bypass wire kit (P/N ) A00C0D4 A) Rotary valve engines with 10 mm shaft. B) Rotary valve engines with 12 mm shaft. A00C164 All liquid cooled engines. A32B0F ZX with 360 W magneto MMR2003_107_01_01A.FM
11 Section 01 ENGINE (continued) RECOMMENDED SERVICE TOOLS Multimeter (P/N ) PTO seal pusher (P/N ) Insertion jig (magneto seal) (P/N ) A00C0V4 277 engine. V00B0HY4 All models. NOTE: This tool replaces multimeter (P/N ). Digital/induction type tachometer (P/N ) Base puller plate kit (P/N ) A05C0M4 277 engine. Insertion jig (magneto side seal) (P/N ) A00C3U4 454, 494, 599, 670, 699 and 809 engines. Handle for insertion jig (P/N ) A00C3V4 454, 494, 599, 670, 699, 779 and 809 engines. Exhaust spring installer/remover (P/N ) F01B1G4 All engines. MAG seal pusher (P/N ) A00C3T4 779 engine. A00C3S4 All models except CK3 series. NOTE: This tool replaces exhaust spring installer/remover (P/N ). A00C0V4 277 engine. MMR2003_107_01_01A.FM
12 Section 01 ENGINE (continued) RECOMMENDED SERVICE TOOLS Rotary valve seal and shaft pusher (P/N ) Large hose pincher (P/N ) (TYPICAL) Magneto coil centering ring (P/N ) A00C0Y4 Rotary valve engines 1990 models and older. Seal pusher (rotary valve) (P/N ) F01B234 All vehicles. Homemade adaptor A01B1V4 All engines with Nippondenso CDI (160 W) A00C374 All rotary valve shaft seals with a 12 mm I.D. Rotary valve shaft pusher (P/N ) A00C0F4 All rotary valve engines with 12 mm shaft. A00B5J4 Required parts: 1) Female housing (P/N ) 2) Female terminal (2) (P/N ) 3) Female lock (P/N ) 4) Male housing (P/N ) 5) Male terminal (2) (P/N ) 6) Male lock (P/N ) 7) RED wire in position 1 (4-wire connector) and B (3-wire connector) 8) BLACK wire in position 2 (4-wire connector) and C (3-wire connector) 2001 and 2002 Mach Z TECH PLUS MMR2003_107_01_01A.FM
13 Section 01 TRANSMISSION MANDATORY SERVICE TOOLS Clutch holder A) (P/N ) B) (P/N ) A01B154 (TYPICAL) A) All TRA drive pulleys. B) All TRA III drive pulleys. Drive pulley puller (P/N ) A06B014 TRA drive pulley for the 454, 494, 599, 670, 699, 779 and 809 engines and 2003 Bombardier Lite drive pulley. TRA drive pulley puller (P/N ) (25 mm) A18B044 TRA drive pulley for 443, 467, 503, 536 and 537 engines. Forks (3) (P/N ) Alignment bar A) (P/N ) B) (P/N ) C) (P/N ) D) (P/N ) E) (P/N ) F) (P/N ) G) (P/N ) H) (P/N ) I) (P/N ) A01B4D4 A) Tundra II LT/R. B) S-Series with Bombardier Lite. C) F-Series, S-Series and ZX series with TRA. D) S-Series and ZX series with TRA and RER. E) 1997 and on Skandic WT/WT LC/SWT. F) CK3 series except 1998 Mach Z series. G) 1998 Mach Z series. H) 1998 Skandic WT. I) REV Series. Spring scale hook (long) A) (P/N ) B) (P/N ) C) (P/N ) A00B4A4 (TYPICAL) A) Tundra II LT. B) F-Series and S-Series (1995 and newer). C) CK3 without RER. Drive belt tension adjuster tool (P/N ) A15B044 Parts included: 1) Hexagonal wrench (P/N ) 2) Socket wrench (P/N ) 2 1 All vehicles except Élan, Tundra II and Skandic WT. A16B014 All vehicles equipped with a TRA drive pulley. MMR2003_107_01_01A.FM
14 Section 01 TRANSMISSION (continued) MANDATORY SERVICE TOOLS Pulley spring compressor (P/N ) Countershaft bearing installer (P/N ) Spring cover tool (P/N ) A00A194 S-Series and F-Series. A01B4M4 Bombardier Lite drive pulley. A02D1P4 All models. NOTE: This tool has Acme threads and replaces spring compressor (P/N ). Countershaft bearing remover (P/N ) Driven pulley spring compressor (P/N ) A00A274 S-Series and F-Series. A05B034 Tundra R MMR2003_107_01_01A.FM
15 Section 01 TRANSMISSION RECOMMENDED SERVICE TOOLS The following tools are highly recommended to optimize your basic tool kit and reduce repair time. Clutch holder (P/N ) Tapered tool (P/N ) Drive pulley puller (P/N ) (standard threads) A02B034 Bombardier Lite drive pulley. Drive pulley puller (P/N ) A18B and older Bombardier Lite drive pulley, except Élan. Driven pulley opening tool (P/N ) A32B0M4 Skandic LT. Spider tool (P/N ) A00C084 Square shaft, standard (SAE) threads. Drive pulley puller (P/N ) (square shaft metric) Consists of: A00C095 Square shaft, metric threads drive pulley. Driven pulley opening tool (P/N ) A00A1A4 Most models. A32B0N4 Skandic LT. Drive pulley puller (P/N ) A29B034 Skandic LT. A03D2P4 S and CK3 series with RER. NOTE: This tool replaces driven pulley opening tool (P/N ). MMR2003_107_01_01A.FM
16 Section 01 TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Driven pulley opening tool (P/N ) Countershaft bearing installer (P/N ) Drive pulley puller (P/N ) A05B044 Tundra R. Tension tester (P/N ) A00A194 PRS chassis. A00C3J4 Élan. A00C074 All models. Transmission adjuster (P/N ) Countershaft bearing remover/installer (P/N ) Alignment tool (P/N ) A00D0X4 F-Series equipped with twist shifter reverse transmission. A00C1D4 Skandic WT and Alpine II gearbox. Cam pusher (P/N ) Transmission ball mounting pin (P/N ) A00C1C4 Alpine II 3-speed gearbox. A18B064 Tundra II LT. A00B5K4 ZX and CK3 Series. NOTE: This tool replaces CK3 series countershaft bearing remover/ installer (P/N ) MMR2003_107_01_01A.FM
17 Section 01 TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Countershaft bearing installer (P/N ) Countershaft bearing remover (P/N ) Countershaft bearing installer (P/N ) A00A194 S-Series and F-Series. A00A194 Skandic LT. Countershaft bearing remover (P/N ) A00A164 PRS chassis. Spring scale hook (long) (P/N ) Countershaft bearing remover (P/N ) A01B models and older except Alpine II. A00A274 S-Series and F-Series. A29B024 Skandic LT. Transmission adjuster (P/N ) A03D1T4 Vehicles equipped with push-pull shifter reverse transmission. MMR2003_107_01_01A.FM
18 Section 01 TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Alignment bar A) (P/N ) B) (P/N ) C) (P/N ) D) (P/N ) E) (P/N ) F) (P/N ) G) (P/N ) H) (P/N ) I) (P/N ) J) (P/N ) A01B4D4 A) PRS chassis. B) Alpine II. C) Élan. D) Safari L. E) Skandic WT F) Skandic LT. G) S-Series and ZX series with Bombardier Lite and RER H) Skandic WT LC/SWT I) CK3 series with RER J) ZX series. Burnishing bar (P/N ) Bushing extractor/installer A) (P/N ) B) (P/N ) A01B5G4 (TYPICAL) A) TRA drive pulley spring cover with repleacable bushing. B) TRA III drive pulley spring cover. Large bushing extractor (P/N ) A00B4I4 Formula type driven pulley. NOTE: Use this tool only with former puller (P/N ) that has regular threads. Large bushing extractor (P/N ) A02D1Q4 Formula type driven pulley. NOTE: Use this tool only with new puller (P/N ) that has Acme threads and support plate included with extractor (P/N ). Large bushing extractor (P/N ) A02D1Q4 LPV 27 driven pulley. NOTE: Use this tool only with new puller (P/N ) that has Acme threads and support plate included with extractor (P/N ). A00B464 Tundra II LT, Safari L and Skandic MMR2003_107_01_01A.FM
19 Section 01 TRANSMISSION (continued) RECOMMENDED SERVICE TOOLS Large bushing installer and small bushing extractor A) (P/N ) TRA drive pulley puller (27 mm) (P/N ) A18B044 B) (P/N ) (TYPICAL) TRA drive pulley (27 mm) shaft except 454, 670 and 779 engines. Drive axle sprocket adjuster (P/N ) A00B4J4 4 A) All models except Tundra/R, Skandic WT/SWT/WT LC and S- Series with RER. B) TRA III drive pulley spring cover. A01B2O4 6 Chaincase seal pusher (P/N ) A00B504 S, F, CK3 and ZX series. NOTE: This tool replaces chaincase upper seal pusher (P/N ). Parts included in the kit: 1) Block with threads (P/N ) 2) Block without threads (P/N ) 3) Plate (P/N ) 4) Bolt M10 (2) (P/N ) 5) Allen screw M8 (2) (P/N ) 6) Screw M8 (2) (P/N ) NOTE: When the tool is to be used between tunnel and sprocket use screws M8. All vehicles except Élan. MMR2003_107_01_01A.FM
20 Section 01 SUSPENSION MANDATORY SERVICE TOOLS Shock spring removal kit (P/N ) Replacement clevis pin: (P/N ) A01B4O4 All suspensions with coil spring. NOTE: The previous shock spring removal kit (P/N ) can be upgraded by replacing the stopper with a wider stopper (P/N ). Extension to torque ball joint nut (P/N ) A33B024 REV Series MMR2003_107_01_01A.FM
21 Section 01 SUSPENSION RECOMMENDED SERVICE TOOLS A) Track cleat remover (P/N ) Pins (P/N ) NOTE: Pins can be rotated 180 depending on whether the tool is used by a left-hander or right-hander. Camber angle tool (P/N ) NOTE: Angle finder with a magnetic base must be used. Suggestion: K-D tool no Track cleat installer A) (P/N ) Narrow B) (P/N ) Narrow C) (P/N ) Wide A01B1J4 B) Track cleat remover (P/N ) A06B024 All DSA front suspensions. Track tension gauge (P/N ) A01B1M4 A) 1993 and older. B) 1994 and newer. C) 1992 and older with wide cleat opening. A01F224 A) 1993 and older. B) 1994 and newer except Élan and Tundra II. A00B3X4 All models except Élan. Dome guide A) (P/N ) B) (P/N ) A06F1B4 A) C-36 T/A shocks. B) C-46 T/A shocks. MMR2003_107_01_01A.FM
22 Section 01 SUSPENSION (continued) RECOMMENDED SERVICE TOOLS Shock wrench (P/N ) Gas shock valve tool (tire valve type) (P/N ) Spring installer (bar) (P/N ) A00F224 All T/A shocks HPG shock holding tool (P/N ) A02F and older T/A shocks and some 2000 and up T/A shocks. Gas fill tool kit (needle type) (P/N ) A00C1I4 Tundra II LT, Scout and all SC-10 suspensions. Drive axle holder (P/N ) A01B5H4 All HPG shocks Piston guide A) (P/N ) B) (P/N ) A00B T/A shocks. Drill bit (P/N ) A01B1E4 All models. Stud extracting plate (P/N ) A06F1C4 A) C-36 T/A shocks. B) C-46 T/A shocks. A01B564 All 3/16 inch rivets. A33B074 REV Series MMR2003_107_01_01A.FM
23 Section 01 SUSPENSION (continued) RECOMMENDED SERVICE TOOLS Ball joint remover support (P/N ) Ball joint installer support (P/N ) Suspension adjustment wrench (P/N ) A02F114 ARM and SC 10 II suspensions. V00B1J4 REV Series. Ball joint installer (P/N ) V00B1L4 REV Series. Hexagonal wrench (P/N ) A19B024 All SC-10 suspensions, Safari and Skandic prior to Suspension adjustment wrench (P/N ) A02F124 CK3 series. Adjustment wrench (P/N ) Consists of: Kayaba shock adjustment tool (P/N ) V00B1K4 REV Series. Adjustment wrench (P/N ) A00A1K4 C-7 suspension. A00B4B and older models with T/A shock. Suspension adjustment wrench (P/N ) A00B5H4 SC-10 II (coupling blocks). A15B and old Formula C-7. MMR2003_107_01_01A.FM
24 Section 01 VEHICLES RECOMMENDED SERVICE TOOLS Protective mat (P/N ) A01B45W All vehicles. Dolly (P/N ) Snowmobile jack (P/N ) A00B4CJ All models. A01A1JJ All models MMR2003_107_01_01A.FM
25 Section 01 VEHICLES (continued) RECOMMENDED SERVICE TOOLS Template for hood drilling (P/N ) Terminal (Packard) remover Not sold by Bombardier Snap-on TT Tool (P/N ) A02H154 S-Series. NOTE: To drill new hood prior to install meters. Flexible spout for oil container (P/N ) F04B044 All models. Adjustment wrench (P/N ) F01B1J4 Models with Packard connectors. Multilock-terminal housing connector extraction tool Not sold by Bombardier AMP A00B654 For AMP multilock-terminals. Crimping tool (P/N ) -AMP A00B6942 ZX series electrical connectors. Hose clamp pliers (P/N ) F01D174 Some models. A32B044 To remove and install fuel tank nut on ZX series. F00B0E4 Models with AMP connectors. Adjustment wrench (P/N ) A33B084 REV series. MMR2003_107_01_01A.FM
26 Section 01 VEHICLES (continued) RECOMMENDED SERVICE TOOLS Heated grips insertion tool (P/N ) A32G2B4 ZX liquid-cooled models. Crimp pliers (P/N ) A00B694 All models with a battery MMR2003_107_01_01A.FM
27 Section 01 Subsection 02 (SERVICE PRODUCTS) SERVICE PRODUCTS 0 MANDATORY SERVICE PRODUCTS Retaining compound (P/N ) Loctite RC/609: Retaining compound (10 ml) (green) High strength threadlocker (P/N ) Loctite 271: Threadlocker (10 ml) (red, high strength) Paste gasket (P/N ) Loctite 515: Gasket eliminator (50 ml) A00B2T4 Crankcase halves and gearbox mating surfaces. A00B2S4 Used for retaining bushings, bearings in slightly worn housing or on shaft. Medium-strength threadlocker (P/N ) Loctite 243: Threadlocker (10 ml) (blue, medium strength) A00B2U4 Fasteners and studs up to 25 mm (1 in) diameter. Sealing compound (P/N ) (30 ml) Paste gasket (P/N ) Loctite 518: Gasket eliminator (50 ml) F01B124 Crankcase halves and gearbox mating surfaces. Loctite primer (P/N ) Primer N 128 g (5 oz) F00A0O4 Flywheel nut, crankcase studs, etc. NOTE: This product replaces Loctite 242 (P/N ). A00B564 To seal crankcase on all ZX series engines. NOTE: This product replaces the larger tube (P/N ). A00B3N4 To prepare mating surfaces before applying paste gasket, retaining compound or threadlockers. NOTE: Only the P/N has been changed. This product is identical to the P/N MMR2003_107_01_02A.FM
28 Section 01 Subsection 02 (SERVICE PRODUCTS) MANDATORY SERVICE PRODUCTS (continued) Gasket/paint remover (P/N ) Loctite Chisel 510 g (18 oz) Molykote G-n paste (P/N ) (50 g) Petamo grease (P/N ) A00B5P4 To lubricate RAVE valve stem on engine with oil seal in RAVE housing. A00B574 Clean mating surfaces of cylinders and crankcase. Remove carbon in combustion chambers. Grease Isoflex (P/N ) (50 g) A00B584 To lubricate lip of all ZX series engine crankshaft seals. Molykote PG 54 (P/N ) (10 g) A00B5F4 To lubricate pawl and pawl lock of rewind starter. A00B554 To lubricate some crankshaft bearings on some engines MMR2003_107_01_02A.FM
29 Section 01 Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS Pre-mix oil (P/N ) (12 x 500 ml) BOMBARDIER FORMULA XP-S II synthetic injection oil (P/N ) (12 x 1 liter) Premixed coolant 50/50-37 C (- 35 F) (P/N ) (16 x 1 L) A00B5L4 All pre-mix models. BOMBARDIER injection oil (P/N ) (12 x 1 liter) (P/N ) (3 x 4 liter) (P/N ) (205 liter) A00B5T4 (P/N ) (3 x 4 liter) A00B5U4 (P/N ) (205 liter) A00B5X4 All liquid cooled models. NOTE: This product replaces premixed coolant (P/N ). Fuel stabilizer (P/N ) (12 x 8 oz) F01B2H4 All engines. NOTE: This synthetic injection oil replaces XP-S and XP-S DI injection oils. All engines. A00B604 All models. MMR2003_107_01_02A.FM
30 Section 01 Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) Chaincase oil (P/N ) (16 x 250 ml) Synthetic chaincase oil (P/N ) (12 x 355 ml) Suspension synthetic grease (P/N ) (10 tubes of 400 g each) For front and rear suspension components and drive axle bearing. BOMBARDIER LUBE (P/N ) (12 x 14 oz) A00B5Y4 Chaincase lubricant on all fancooled models except Skandic WT series. A00B5Z4 Chaincase lubricant on all liquidcooled models and Skandic WT series. Storage oil CANADA (P/N ) U.S.A. (P/N ) (350 g spray can) (12 x 350 g) Grease LMZ no. 1 (P/N ) (400 g) A00B1Y4 Mainly used between regulators or rectifiers and frame to transfer the heat build-up and to assure a good ground. A00B624 Steering ball joints on all models. Molykote 111 (P/N ) 111 A00B634 All models. NOTE: Only the P/N has been changed. This product is identical to the P/N Synthetic grease (P/N ) (400 g) A01B574 Drive axle bearing. A00B3W4 Crankshaft seals on all engines except ZX series ones MMR2003_107_01_02A.FM
31 Section 01 Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) Brake fluid SRF (DOT 4) (P/N ) Shock oil (P/N ) (32 oz) Silicone dielectric grease (P/N ) (3 oz) A33A0T4 All models with hydraulic brake. Brake fluid GTLMA (DOT 4) (P/N ) A00B644 T/A shocks. Anti-seize lubricant (P/N ) Loctite anti-seize lubricant 236 ml (8 oz) A00B1X4 On all electric connections. High tension coil and spark plug connections. Connector housings, etc. NOTE: Only the P/N has been changed. This product is identical to the P/N Pulley flange cleaner (P/N ) (320 g) A00B5V4 Engine crankcase joining surfaces, pulleys and any greasy surfaces. A33A0U4 All models with hydraulic brake. A00B594 Mounting surfaces of driven pulley and brake disc on countershaft. MMR2003_107_01_02A.FM
32 Section 01 Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) Heavy duty cleaner (P/N ) (400 g) (P/N ) (4 L) High temperature and strength retaining compound (P/N ) Loctite 648 (5 ml) (green) Instant gasket (P/N ) (7 oz) A00B614 All models. A00B3D4 To fasten oil injection nozzle to crankcase. NOTE: Only the P/N has been changed. This product is identical to the P/N A02B0C4 All models. Plastic & vinyl cleaner (P/N ) (6 x 1 L) Pipe sealant (P/N ) Loctite 592 (50 ml) RTV silicone sealant (P/N ) Loctite 5900 (300 ml) A00B5W4 Hood, bottom pan and seat. A00B2W4 Engine plugs and senders. NOTE: Only the P/N has been changed. This product is identical to the P/N Loctite 5150 (P/N ) A00B5S4 All models to seal bottom pan. A02B0B4 Tundra R chaincase cover. Gel instant adhesive (P/N ) Loctite g (.70 oz) A00B3O4 Isolating foam and rubber strip MMR2003_107_01_02A.FM
33 Section 01 Subsection 02 (SERVICE PRODUCTS) RECOMMENDED SERVICE PRODUCTS (continued) General purpose instant adhesive (P/N ) Loctite 495 (3 g) High temperature RTV sealant (P/N ) Ultra Copper (80 ml) Paint for frame touch-up (P/N ) Black semi-gloss (spray can) A00B2V4 Rubber to metal bonding and most hard plastic. NOTE: Only the P/N has been changed. This product is identical to the P/N Tough adhesive (P/N ) Loctite Black Max 3 ml (.10 oz) A00B5A4 All models. NOTE: Only the P/N has been changed. This product is identical to the P/N A00B3H4 All models with a black frame. A00B3P4 Shifter boot or grip. MMR2003_107_01_02A.FM
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