Master Part List SY250. Rev. 1

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Rudolph Nash
5 years ago
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1 Rev. 1

2 Frame Frame Guard, engine Foot Rest, right side Foot Rest, right side 1 - S1A Foot Rest, right side steel Foot Rest, left side Foot Rest, left side 1 - S1A Foot Rest, left side steel E Spacer, foot rest axle left and right Spacer, foot rest axle left and right Torsion spring, foot rest S1A Torsion spring, foot rest right side S1A Torsion spring, foot rest left side S1A Bearing, steering upper and lower S1A Washer, upper and lower bearing support nut Screw, engine guard attaching front left and right side 10-9BHC N0 Screw, foot rest left and right side Axle, engine attaching front E Spacer, engine axle rear Triangle, muffler assy holder JTT O-ring, upper and lower bearing support nut CE Spring clip, air cleaner case bracket attaching Axle, engine attaching rear Bolt, front fork cap S1A Screw, fork pivot Rubber, muffler assy holder FHC Screw, engine guard attaching rear left and right side Upper clamp S1A Upper clamp Lower clamp + pivot S1A Lower clamp + pivot Holder handle lower S1A Holder handle lower Attach handle higher S1A Attach handle higher Screw, handle holder Bracket, air cleaner case CE Nut clip M S1A Nut, bearing support upper ML Rubber, engine guard V Rubber, engine guard BHCE N0 Screw, muffler assy holder black Foam protection Foam protection 1 MAIN FRAME Rev. 1 1

3 Fuel tank Fuel tank Fuel tank Fuel tank Fuel tank Fuel tank Cap, fuel tank S1A Fuel cock assy X Mass knob See stickers table Fender, rear Fender, rear P Fender, rear P Fender, rear See stickers table Fender, front white P Fender, front black S1A Fender, front black Bracket, front fender S1A Bracket, front fender Main electrical beam Body assy, head light white Body assy, head light white Body assy, head light blue P Body assy, head light blue P Body assy, head light blue S1A Head light unit Head light unit Wiring electrical, aft Guide clip, front brake hose Fuel hose CLDU Clip, fuel hose Head light bulb 12V 15W Head light bulb 12V 15W Taillight bulb 12V 15W Hose, fuel tank Screw, nylon TFF M5x Screw, nylon TFF M5x Screw, nylon TFF M5x Taillight lens S1A Wiring electrical, stoplight Wiring electrical, front + interruptor Wiring electrical + interruptor Tapped nail O-ring, fuel cock Bracket, mass knob Regulator shunt Bracket, interruptor Roast radiator bracket GG-2172A Roast radiator R0FR Reamed nylon washer S1A Seal, fuel tank cap See stickers table 35 - See stickers table 36-9R0SC Washer, fuel cook attaching XJ Pipe joint assy, fuel tank BODY Rev. 1 2

4 STICKERS Item Part Number Description Fuel tank sticker Fuel tank sticker Fuel tank sticker Fuel tank sticker 1 S4B Fuel tank sticker 1 S4B Fuel tank sticker 1 S1A Fuel tank upper stickers B Fuel tank lower sticker left side C Fuel tank lower sticker right side 1 S4B Fuel tank lower sticker left hole 1 S4B Fuel tank lower sticker right hole 1 S4B Fuel tank upper sticker left hole 1 S4B Fuel tank upper sticker right hole Rear fender sticker Rear fender sticker A Rear fender sticker, seat B Rear fender sticker, side A Rear fender sticker, seat B Rear fender stickers, side Front fender sticker Front fender sticker 1 S1A Front fender sticker 1 1 S3B Front fender sticker Head light sticker Head light sticker Head light sticker 1 1 S2B Head light sticker 1 S5B Head light sticker 1 BODY Rev. 1 2bis

03 04 05 1-2053A Fuel tank sticker front left side 2004 1-2053B Fuel tank sticker front right side 2004 1 - S5B-90203-0000 Fuel tank sticker front right side 2005 1 - S5B-90201-0000 Fuel tank sticker

5 A Fuel tank sticker front left side B Fuel tank sticker front right side S5B Fuel tank sticker front right side S5B Fuel tank sticker front left side A Fuel tank sticker seat left side B Fuel tank sticker seat right side S5B Fuel tank sticker rear left side S5B Fuel tank sticker rear right side S5B Fuel tank upper sticker right hole S5B Fuel tank upper sticker left hole S5B Fuel tank intermediate sticker right hole S5B Fuel tank intermediate sticker left hole S5B Fuel tank lower sticker right hole S5B Fuel tank lower sticker left hole S1A Fuel tank sticker SCORPA S5B Fuel tank sticker Long Ride left side S5B Fuel tank sticker Long Ride right side Fuel tank sticker kit Long Ride S5B Fuel tank sticker kit Long Ride CHC Bolt CHC M5x12 ZI R0SC Washer Schnor M5 ZI CLDU Fuel hose clip DU Fuel hose S1A Fuel cock assy JTT O-ring, fuel cock assy S1A Fuel tank seal Fuel tank cap Seat long ride Bolt nylon TFF M5x Fuel tank long ride fixing CE Clip, nut M Fuel tank Long Ride Fuel tank Long Ride K06 Fuel tank kit + seat Long Ride BODY LONG-RIDE Rev. 1 2ter

6 1 - S1A Handlebar Handlebar double 1 diamond black Handlebar double diamond aluminium 2 - S1A Repair kit, front master cylinder assy Clutch pump assy S1A Front brake pump assy S1A Throttle assy Hose connection, clutch Cable, throttle C Setting nut, push lever Clutch lever, short Clutch lever, long S1A Front brake lever S1A Grip, handle bar left and right side Push lever, clutch Slave cylinder Sensor, brake light handle Clamp Shift pedal assy Cover, master cylinder Repair kit, slave cylinder S1A Screw, hydraulic sleeve S1A Screw, hydraulic sleeve R0JT Washer, gasket Repair kit, clutch pump Cover, clutch pump B Setting screw, push lever HANDLE BAR AND COMMANDS Rev. 1 3

7 Intermediate exhaust Muffler assy Muffler assy Pipe exhaust Air cleaner case S1A Bracket, air cleaner filter S1A Air cleaner filter Locking collar, hose 16/ Hose, pump / radiator Hose, head cylinder / radiator Radiator Ventilator Bracket, ventilator Silent block, radiator Radiator cap Hose, radiator Thermostatic probe Flap, Air cleaner bracket Copper washer O-ring, muffler assy Clip, flap Flap, shock absorber S1A Clip, air cleaner bracket O-ring, exhaust (from n 1 to n ) O-ring, exhaust (from n ) Nut Wellnut, radiator / tank Locking collar, air cleaner box sleeve K Sleeve, air cleaner / carburettor Locking collar, carburettor sleeve FHC Screw FHC M6x PA Seal, exhaust pipe EXHAUST ASSEMBLY Rev. 1 4

8 1 - S1A Seal, chain guard VSTA Bolt, chain guard seal attaching lower BHCE N0 Bolt, chain guard seal attaching upper 4-9EC Nut, chain guard attaching upper R0PL Washer, chain guard attaching upper S1A Spring, chain puller Holder, brake hose R0PL Washer, chain puller attaching Bracket + spacer, chain puller B Bracket + spacer, chain puller VSAU Self-tapping screw, brake hose holder 11-9BHCE N0 Bolt, chain puller attaching EC Nut, driven sprocket protective plate ML Protective plate, driven sprocket BHCE Bolt, driven sprocket protective plate Rear swing arm Rear swing arm 1 - S1A Rear swing arm S1A Stop, rear brake calliper BHCE N0 Bolt, chain cover attaching GG Cover, chain EC Nut, chain cover attaching aft Sticker, rear arm 1 - S1A Sticker, rear arm left side S1A Sticker, rear arm right side EC Nut, rear arm axle R0NY Nylon washer, rear arm axle left and right side 24-9SP Oil seal, rear arm axle left and right side 25-9E Spacer, rear arm axle left and right side H-K Bearing, rear arm axle left and right side 27 - S1A Axle, rear arm R0PL Washer, driven sprocket protective plate 29 - S1A Skid, chain puller REAR SWING ARM Rev. 1 5

9 1-9CHC Axle, rear suspension shock absorber lower E Spacer, rear suspension shock absorber axle lower left and right E Spacer, intermediate rear suspension shock absorber axle lower EC Nut, rear suspension shock absorber axle upper and lower S1A Shock absorber, rear suspension CHC Axle, rear suspension shock absorber upper R0PL Washer, rear suspension shock absorber axle upper REAR SUSPENSION Rev. 1 6

10 Hub 36 holes, front wheel Hub 32 holes, front wheel Axle, front wheel Axle, front wheel Rim 36 spokes, front wheel J Rim 32 spokes, front wheel Spoke set, front wheel Spoke set, front wheel right side Spoke set, front wheel left side ECRA Nut, front wheel spoke set Tube, tire front wheel 2.75x S1A Gripster Spacer, front wheel hub 32 holes Spacer, front wheel hub 36 holes Bearing, front wheel hub Bearing, front wheel hub Spacer, front wheel axle Spacer, front wheel axle Spacer, front wheel axle Disc, front brake 6 holes Disc, front brake 4 holes Spacer, disc BHC Screw, front brake disc Aluminium cover, front brake disc Aluminium cover, front brake disc S1A Plastic cover, front brake disc Calliper, front brake Pad kit, front brake Joints kit, calliper S1A Bolt, calliper bleed S1A Cap, calliper bleed bolt Hose, front brake S1A Bolt, union front brake master 2 2 cylinder hose - S1A Bolt, union front brake master cylinder hose 22-9R0JT Aluminium washer, front brake master cylinder hose Lug, front brake hose O-ring, disc spacer R0SC Washer Schnorr M FRONT WHEEL Rev. 1 7

11 S1A Nut, rear wheel axle Bearing, rear wheel left and right side 3 - S1A Bolt, union rear brake master cylinder 4-9E Spacer, rear brake pedal Hub 36 holes, rear wheel Hub 32 holes, rear wheel Axle, rear wheel S1A Axle, rear wheel S1A Pad kit, rear brake Tensioner, rear wheel S1A Tensioner, rear wheel right side S1A Tensioner, rear wheel left side Rim 36 holes, rear wheel Rim 32 holes, rear wheel Spoke set, rear wheel right side holes Spoke set, rear wheel right side holes Spoke set, rear wheel left side holes Spoke set, rear wheel left side holes 12-9ECRA Nut, rear wheel spoke set Band, rim rear wheel Valve, rim Spacer, rear wheel E Spacer, rear wheel bearing Disc 5 holes, rear brake Disc 4 holes, rear brake TH Screw, rear rake disc S1A Calliper, rear brake S1A Joints kit, calliper S1A Hose, rear brake S1A Pump, rear brake S1A Joints kit, rear brake pump S1A Liquid container, rear brake Brake rod kit Pedal, rear brake Driven sprocket (36 tooth, 6 holes) Driven sprocket (38 tooth, 6 holes) Driven sprocket (38 tooth, 4 holes) Driven sprocket (39 tooth, 4 holes) OPT OPT OPT Driven sprocket (36 tooth, 4 holes) OPT OPT OPT 28-4ML Cover, rear brake disc BHCE N0 Screw, rear brake pedal attaching R0JT Aluminium washer S1A Screw, calliper bleed Screw, driven sprocket attaching C Pedal kit, rear brake REAR WHEEL Rev. 1 8

12 Tube, outer front fork right side Tube, outer front fork left side Cap kit, right side Cap kit, left side Cylinder, front fork left side Cylinder, front fork right side Guide ring, tube Niting washer, front fork S1A Oil seal, front fork Holding ring, front fork S1A Dust boot, front fork Hydraulic kit, front fork Metering piston, front fork Guide ring, cylinder Bolt, front fork lower Seal, front fork lower Spring, front fork FRONT FORK 01, Rev. 1 9

13 FRONT FORK 02, 03, 04, 05 Rev. 1 10

14 1 - S1A Side stand EC Nut, side stand axle BHC Axle, side stand TH Axle, side stand S1A Spring, side stand S3A Pad, side stand S1A Bracket, side stand R0PL Washer, side stand bracket attaching center and aft CHC Bolt, side stand bracket attaching center and aft EC Nut, side stand bracket attaching front CHC Bolt, side stand bracket attaching front Footrest, right side Footrest, right side 1 - S1A Footrest, right side steel BHC N0 Bolt, footrest left and right side E Spacer, footrest axle left and right side Spacer, footrest axle left and right side Torsion spring, footrest S1A Torsion spring, footrest right side R0PL Washer, footrest axle left and right side EC Nut, footrest axle left and right side Footrest, left side Footrest, left side 1 - S1A Footrest, left side steel S1A Torsion spring, footrest left side R0PL Washer, pad attaching Pop rivet, pad attaching EC Nut with rivet STAND AND FOOTREST Rev. 1 11

15 1-4GG Head, cylinder Spark plug Bolt, stud Nut, crown ML Cylinder GG Gasket, cylinder Bolt, stud Pin, dowel Nut GG Gasket, cylinder head GG Plug, blind Gasket CYLINDER Rev. 1 12

16 1-4GG A0 Piston (STD) GG B0 Piston (STD) GG Piston (STD) GG Piston ring set (STD) TV Pin, piston Circlip D5 Bearing, cylindrical GG Crankshaft assy GG Crank GG Crank GG Pin, crank XV Rod, connecting Bearing, cylindrical M6 Washer, plate Bearing Oil seal Key, woodruff Bearing Oil seal CRANKSHAFT, PISTON Rev. 1 13

17 1-4GG Cover, crankcase GG Gasket, crankcase cover Bolt, hexagon socket head VM Cover, crankcase GG Cover, chain case Bolt GG Cover, crankcase ML Gasket, crankcase cover Bolt, hexagon socket head Bolt Pin, dowel RG Plug, oil O-ring Bolt, flange Gasket CRANKCASE COVER Rev. 1 14

18 1-4ML Crankcase GG Crankcase Bolt Bolt Bolt, socket head Connector, suction pipe Hose Pin, dowel R Holder Screw, pan head Plug, straight screw Gasket Plug, straight screw Gasket CRANKCASE Rev. 1 15

19 1-4GG Gear, primary drive W4 Collar Bolt, washed based GG Primary driven gear comp XJ Boss, clutch XJ Plate, clutch KT Plate, friction XJ Plate, pressure Spring, compression Screw, with washer K8 Washer, plate XV Spring, clutch boss XV Plate, seat JT Spacer N0 Bearing, cylindrical K8 Washer, plate Washer, lock Nut GG Rod, push Ball GG Rod, push Bearing, cylindrical Oil seal CLUTCH Rev. 1 16

20 1-4GG Shift shaft assy Spacer Spring, torsion Pin, dowel Oil seal SHIFT SHAFT Rev. 1 17

21 1-4GG Shift cam assy Washer, plate W Stopper lever assy A9 Spring, torsion F7 Bolt GG Fork, shift GG Fork, shift GG Fork, shift GG Bar, shift fork guide GG Bar, shift fork guide SHIFT CAM. FORK Rev. 1 18

22 1-4GG Axle, main GG Gear, 6 th pinion GG Gear, 3 rd pinion GG Gear, 5 th pinion GG Gear 2 nd pinion Washer plate Circlip Bearing, cylindrical Bearing LX Plate, bearing cover Screw, flat head GG Axle, drive GG Gear, 1 st wheel GG Gear, 6 th wheel GG Gear, 4 th wheel GG Gear, 3 rd wheel GG Gear, 5 th wheel GG Gear, 2 nd wheel G4 Washer, plate Circlip Washer Circlip K8 Washer, plate Bearing Oil seal XJ Plate, bearing cover Screw, flat head Bearing A Sprocket, drive (10T) A Sprocket, drive (11T) A Sprocket, drive (2HG ) Y5 Collar Washer, lock Nut TRANSMISSION Rev. 1 19

23 1-1KT Impeller shaft assy Oil seal Washer, plate Pin, dowel GG Gear, impeller shaft Washer, plate Circlip XC Cover, housing KT Gasket, housing cover Pin, dowel Bolt Screw Washer, plate WATERPUMP Rev. 1 20

24 1-4GG Axle, kick GG Gear, kick Clip F9 Washer, plate A4 Spring, torsion KT Spacer GG Gear, kick idle E8 Washer, plate Circlip Stopper Oil seal GG Kick crank assy Y Boss, kick crank Ball Spring, compression o-ring Screw, countersunk Plug, taper Bolt, flange A9 Washer, plate STARTER Rev. 1 21

25 1-4GG Reed valve assy GG Reed, valve GG Stopper, reed valve Screw, pan head Washer, spring GG Gasket, valve seat GG Joint, carburettor Bolt, flange Clamp, hose Clamp, hose Clamp, hose K Joint, air cleaner INTAKE Rev. 1 22

26 CARBURETOR Rev GG Carburetor assy A Cap Nut, cable adjusting GG Gasket GG Spring, throttle valve GG Valve, throttle ML Gasket, float chamber Y Needle valve set Pin, float Pipe Y Float Jet, main (#134) Jet, main (#135) Jet, main (#165) Jet, main (#145) Jet, main (#150) Jet, main (#160) Jet, main (#170) Jet, main (#140) Jet, main (#156) Jet, main (#176) Jet, main (#180) GG Nozzle, main (S-85) GG Nozzle, main (S-80) GG Nozzle, main (S-90) GG Nozzle, main (S-75) GG Nozzle, main (S-95) GG Nozzle, main (#40) V Jet, pilot (#38) V Jet, pilot V Jet, pilot (#42) V Jet, pilot (#44) V Jet, pilot (#46) V Jet, pilot GG-1490J-00 Needle set Y Throttle screw set V O-ring V Plug, drain V Washer, main jet Gasket Y Air screw set V Plunger, starter Screw, pan head Washer, spring Pipe J Pipe H Spring H Ring Screw, with washer

27 1-4GG Stator assy GG Coil, source GG Coil, lighting GG Coil, pulser Screw, pan head Washer, spring Screw, pan head Washer, spring Screw, pan head Washer, spring Screw, pan head with washer GG Rotor assy Screw Nut L6 Washer, plate GENERATOR Rev. 1 24

28 1-4GG C.D.I. unit assy GG Ignition coil assy DG Plug cap assy JK A1 Rectifier & regulator assy NL Condenser, smoothing ELECTRICAL Rev. 1 25

CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks

CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........