Daikin. Rebel Commercial Air Handler. DAH A03 - A11 Vintage A. Replacement Parts List No Revision D 06/2018

Transcription

1 Replacement Parts List No Revision D 06/208 Daikin Rebel Commercial Air Handler DAH A03 - A Vintage A To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 3 Serial Number Nomenclature... 4 Unit Model Nomenclature Complete Electrical Legend... 8, 9 Unit Layout... 0 Coil Section Indoor/Evaporator Coils... Chilled Water Coils... 2 Economizer/Return Air Section Economizer/Return Air Diagram & Components... 3, 4 Sensor Control Panel & California Title 24: Code 30= F... 5 Outside Air Monitor: Code 28= A... 6 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters... 7, 8 Heat Wheel Components... 9, 20 Supply Air Section Supply Air Fans... 2 Filters: Code 4= A Heat Section Gas Heat: Code 06= G Unit Sizes A03- A05 Heat Exchanger Assemblies Heat Exchanger Components Unit Sizes A07- A Heat Exchanger Assemblies Heat Exchanger Components... 26, 27 Electric Heat: Code 06= E... 28, 29 Hot Water Heat: Code 06= W AND Code 24= WYY** Cabinet Components... 3, 32 Controls Control Box Diagrams Main Control Box Component Label Diagram Common Main Control Box Components... 35, 36 Disconnect Switches & Power Block PB Transformers, Fuses, & Terminal Blocks... 38, 39 Supply and Exhaust Fan Contactors & Motor Protectors Intelligent Equipment... 4 Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 2

3 Parts List Revision History Revision Date Description New 05/7 New. A 0/7 Page 6-8: Misc. updates/corrections. Page 7, 8: Corrected coding for Ref # J750, J750A. Page 2: Fixed a formatting error. Page 24, 27: Added coding to LP Conv. Kit & footnote #. Page 28: Fixed a formatting error. Page 30: Rewrote pg. header & updated the TOC. Page 33: Rewrote footnote #. Page 34 (NEW): Added pg. for MCBOX label. Repaginated the form & updated the TOC. Page 34 (OLD) 35 (NEW): Misc. corrections/additions. Page 35 (OLD) 36 (NEW): Updated PVM & Socket p/ns. Page 36 (OLD) 37 (NEW): Added footnote notation to PB p/ns. Rewrote footnotes. Updated fuse p/ns. Page 38 (OLD) 39 (NEW): Corrected/updated misc. p/ns & descriptions. Page 39 (OLD) 40 (NEW): Added/updated table. Page 40 (OLD) 4 (NEW): Corrected coding from Code 27(_) to Code 20(_). Rewrote Notes. B 04/8 Page 6: Updated Code 24 HW Coil. Page 2: Updated p/n table & Bub #s. Added footnote #. Page 24: Added HRT0 Cable p/n. Page 30: Updated dwgs. Rewrote p/n table. Added footnote #. Page 4: Rewrote Notes and pg. header, & updated the dwg. C 05/8 Page 24: Added Flame Sensor cable. Fixed misc. formatting issues. Page 30: Rewrote footnote. D 06/8 Page 24: Changed Ref # HTR020 p/n to Added footnote # 2. Daikin Applied, 3600 Industrial Park Blvd., P.O. Box 55, Minneapolis, MN (763) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 3

4 Serial Number Nomenclature FBO U Plant Identification FBO = Faribault, MN U= Unit Year of Manufacture 7 = = = = 2020 etc. Month of Manufacture 0= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 0= October = November 2= December Serial Number (Build sequence) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 4

5 Unit Model Nomenclature Complete Code DAH A03 A H W G 4D C V Y Y DY R A 4 S G Y Y Y GM DY SM H Y Y Y Y YYY YY Y EM 2DY AAA Y A A Y A Y Y WYY32 A DAH= Commercial Air Handler 02 Unit Size A03= 3.0 Sq. Foot Coil A04= 4.0 Sq. Foot Coil A05= 5.0 Sq. Foot Coil A07= 7.0 Sq. Foot Coil A09= 9.0 Sq. Foot Coil A=.0 Sq. Foot Coil 03 Vintage A= Vintage A 04 Cooling Efficiency H= High (exceeds ASHRAE 92) 05 Unit Style W= Air Handler, Chilled Water Y= Air Handler, No Cooling Coil 06 Auxiliary Heat G= Natural Gas E= Electric W= Water 07 Voltage / Power Connection Digit : Line Voltage 2= 208 Volt Power Supply 3= 230 Volt Power Supply 4= 460 Volt Power Supply Digit 2: Connection Type P= Power Block D= Non-Fused Disconnect Switch C= Dual Power Supply w/ Disconnect 08 Application C= Constant Volume V= Variable Volume Standard Discharge Control W= Variable Volume Space Control 09 Airflow Pattern V= Vertical Discharge & Return H= Horizontal Discharge and Return A= Vertical Discharge & Horizontal Return B= Horizontal Discharge and Vertical Return C= Vertical Discharge & No Return D= Horizontal Discharge and No Return 0 Controls A= MicroTech III Communication Cards (Code 0= A only) R= Factory Installed BACnet/IP card S= Factory Installed LON card T= Factory Installed BACnet/MSTP card C= Factory Installed BACnet/MSTP card (Contractor configurable) A= Factory Installed Hybrid VRV Communication card I= Field Installed BACnet/IP card L= Field Installed LON card M= Field Installed BACnet/MSTP card 2 Outside Air Digit : Type = 0-00% Economizer 3= 0-30% Outside Air A= 00% Outside Air Damper Y= 00% Return Digit 2: Control D= Dry Bulb C= Comparative Enthalpy Digit 3: Control Over Ride C= CO2 Over Ride 3 Exhaust Air R= Barometric Relief V= Powered, Modulating 4 Filters A= 2 Merv 8 5 DX Coil 3= 3 Row 4= 4 Row 6= 6 Row 6 Drain Pan S= Stainless Steel T= Stainless Steel w/ Overflow Switch (Code 05= Y) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 5

6 Unit Model Nomenclature Complete, Continued 7 Liners G= Galvanized Steel S= Stainless Steel 8 No Requirement, not a DAH Code 9 Coil Options B= All Coils Coated C= Outdoor Coil Coated E= Indoor Coils Coated 20 Intelligent Equipment A= Intelligent Equipment (Code 0= A only) L= IE Express (Code 0= A only) 2 Supply Fan Motor Digit : Motor Size E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW K= 8.0HP, 6.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 22 Indoor / Supply Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) 6= 6 (400 mm) 22= 22 (560 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 23 Indoor / Supply Fan RPM Digits - 4: Final Drive RPM (Eg. 250= 250 RPM) 24 Gas Heat Digits - 3: Capacity (MBH Input) 008= 80MBH 02= 20MBH 06= 60MBH 020= 200MBH 030= 300MBH 040= 400MBH YY Digit 4: Furnace Material G= Aluminized Steel S= Stainless Steel T= Stainless Steel- High Temperature Rise Digit 5: Control 2= 2 Stage M= Modulating 5: H= Modulating 0: 24 Electric Heat Digits - 3: Capacity 006= 6kW 02= 2kW 08= 8kW 030= 30kW 036= 36kW 054= 54kW 072= 72kW YY Digit 4: No Requirement, not a DAH Code Digit 5: Control 2= 2 Stages 4= 4 Stages S= SCR 24 Hot Water Heating Coil Digits - 3: Water Coil W**= Water Coil (Digits 2, 3 non-critical) YY Digit 4: Number of Coil Rows = Row 2= 2 Rows 3= 3 Rows Digit 5: Control / Valve Package 2= 2 Way 3= 3 Way 24 Field Installed Heat FFFFY= Field Installed Heat (Code 06= Y only) 25 Low Ambient Control = Mechanical Cooling to 23 Degrees F 26 Electrical Options F= Factory Wired GFI Receptacle G= Field Wired GFI Receptacle H= Factory Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) J= Field Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) K= Phase Voltage Monitor (PVM) only 27 Smoke Detector = Return Air Smoke Detector 28 Outside Air Monitoring A= OA Monitoring 29 UV Lights 30 California Title 24 F= Economizer with Fault Detection/Diagnosis (FDD) 3 No Requirement, not a DAH Code Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 6

7 Unit Model Nomenclature Complete, Continued 32 Heat/Energy Wheel Digit : Wheel Airflow L= Standard Airflow H= High Airflow Digit 2: Bypass Damper B= Bypass Damper Digit 3: Wheel Options P= Energy Wheel w/ Purge Option F= Field Supplied Wheel S= Sensible Wheel w/ Purge Option 33 Heat/Energy Wheel Control Digit : Defrost Options V= Modulating Wheel Frost Prevention F= Staged Wheel Frost Prevention C= On/Off Defrost Control Digit 2: Wheel Effectiveness Control A= Wheel Effectiveness Control 34 Heat/Energy Wheel Filtration A= Standard Outside Air Side only B= Outside & Return Air Side 35 Exhaust Fan Motor Digit : Motor Size (Horsepower) E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 36 Exhaust Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) 6= 6 (400 mm) 8= 8 (450 mm) 22= 22 (560 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 37 Unit Approvals Digit : ETL Listing A= ETL Digit 2: Gas Heat Approvals A= ETL B= ETL High Altitude Digit 3: AHRI Certified A= AHRI Certified B= AHRI Certified C= AHRI Certified D= AHRI Certified Y= Non AHRI compliant 38 Outdoor Coil Options V= Vandal Guards 39 No Requirement, not a DAH Code 40 Parts Warranty A= Standard C= Additional Year D= Additional 2 Years E= Additional 3 Years F= Additional 4 Years Z= Special 4 No Requirement, not a DAH Code 42 Heat Exchanger Warranty A= Standard Year R= Additional 9 Years 43 SA Fan CFM 00000= CFM From Selection Program 44 SA Fan BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 45 Discharge Air Temperature 000= DAT From Selection Program (Eg. 54 = 54. F) 46 EAF CFM 00000= CFM From Selection Program 47 EAF BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 48 Miscellaneous X= Special 49 IBC Certification 50 Chilled Water Coil (Code 05= W only) Digits - 3: Water Coil WYY= Water Coil YY Digit 4: Number of Coil Rows 3= 3 Rows 4= 4 Rows 5= 5 Rows Digit 5: Control / Valve Package 2= 2 Way 3= 3 Way 5 Water Isolation Valves A= Valves on CW and/or HW coils Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 7

8 Electrical Legend Schematic Sym. Description ACT2 Actuator Motor, Energy Recovery Wheel ACT3 Actuator Motor, Economizer BNIP BACnet/IP Communication Module BNMS BACnet/MSTP Communication Module DAT Temperature Sensor, Discharge Air DHL Duct Hi-limit, Switch DKND3 D3 Gateway VRV Communication Card DMS, 2 Switches, California Title 24 DSI Direct Spark Ignition Control DS Disconnect Switch, Unit Power DS6 Disconnect Switch, Powered GFCI Receptacle ECB Ebtron Control Board EXPB Controller Extension EWT Temperature Sensor, Entering Water FA, B Fuse, Control Circuit Transformer (T), Primary FC, D Fuse, Control Circuit Transformer (T), Secondary FB60 Fuseblock, Energy Recovery Wheel F6C Fuse, Powered GFCI Transformer (T6), Secondary F60A- C Fuses, Energy Recovery Wheel HEAT Heater Module HL Hi-Limit Switch, Gas Heat IFB Interface Board LCT Temperature Sensor, Leaving Coil LNWK LON DAC Communication Module LWT Temperature Sensor, Leaving Water SHS Humidity Sensor MCB Main Control Board MJ Mechanical Jumper MMP0 Manual Motor Protector, Supply Fan MMP5 Manual Motor Protector, Exhaust Fan MMP60 Manual Motor Protector, Energy Recovery Wheel OAE Enthalpy Sensor, Outside Air OAER Relay, Outside Air Enthalpy OAT Temperature Sensor, Outside Air PB Power Block, Power Distribution PBF Power Block Electrical Noise Filter PC5 Pressure Control, Dirty Filter Switch PC7 Pressure Control, Proof of Airflow Switch PVM Phase Voltage Monitor R60 Energy Recovery Face and Bypass Damper Relay R63 Relay, Duct High Limit Switch RAE Enthalpy Sensor, Return Air RAT Temperature Sensor, Return Air REC Receptacle, GFCI RES3, 4 Resistor SD, 2 Smoke Detector, Supply Air/Return Air SHS Space Humidity Sensor SPS Static Pressure Sensor, Duct SPS2 Static Pressure Sensor, Building Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 8

9 Electrical Legend Schematic Sym. T T2A, B T6 TB TB2 TB8 VBC VFD60 ZNT Description Transformer, Main Control Transformer, Control Input (5/24VAC) Transformer, Powered GFCI Receptacle (Line/5VAC) Terminal Block, Internal Power Distribution Terminal Block, Field-24V Terminal Block, Internal Signal Distribution Modulating Gas Heat Exchanger Controller Variable Frequency Drive, Energy Recovery Wheel Zone Temperature Sensor (field installed) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 9

10 Unit Layout Supply Fan Control Box Economizer/Return Damper Filters Exhaust Fan Heat Section (Gas Heat shown) Exhaust/Backdraft Damper Coil Section Economizer/Return Air Control Panel Shown above is a typical Gas Heat unit (Code 06= G) equipped with a 00% Economizer (Code 2= **), no Energy Recovery [Heat Wheel] option (Code 32= YYY), and Powered Modulating Exhaust (Code 3= V). This picture is to be used for reference only as Components and Component layout differ depending upon unit size and options selected. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 0

11 Coil Section Indoor/Evaporator Coils E00 E060 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A Coated Indoor Coil (Code 9= B, E) E00 3 Sq, Ft. Coil, Low Heat (Code 50= WYY3*) Sq, Ft. Coil, High Heat (Code 50= WYY5*) Sq. Ft. Coil, Low Heat (Code 50= WYY3*) Sq, Ft. Coil, High Heat (Code 50= WYY5*) Sq. Ft. Coil, Low Heat (Code 50= WYY3*) Sq, Ft. Coil, High Heat (Code 50= WYY5*) Sq. Ft. Coil, Low Heat (Code 50= WYY3*) Sq, Ft. Coil, High Heat (Code 50= WYY5*) Sq. Ft. Coil, Low Heat (Code 50= WYY3*) Sq, Ft. Coil, High Heat (Code 50= WYY5*) Sq. Ft. Coil, Low Heat (Code 50= WYY3*) Sq, Ft. Coil, High Heat (Code 50= WYY5*) E060 Sensor, Float Switch (Code 6= T) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page

12 Coil Section Chilled Water Coils & Valves E00 S75 S730 S850 S840 S830 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A Chilled Water Coil E00 3 Row (Low Capacity) (Code 50= WYY3*) Row (Low Capacity) (Code 50= WYY3*) Row (Low Capacity) (Code 50= WYY3*) Row (Low Capacity) (Code 50= WYY3*) Row (Low Capacity) (Code 50= WYY3*) Row (Low Capacity) (Code 50= WYY3*) Row (High Capacity) (Code 50= WYY5*) Row (High Capacity) (Code 50= WYY5*) Row (High Capacity) (Code 50= WYY5*) Row (High Capacity) (Code 50= WYY5*) Row (High Capacity) (Code 50= WYY5*) Row (High Capacity) (Code 50= WYY5*) Actuator Valve S75 2-Way (Code 50= WYY*2) Way (Code 50= WYY*2) Way (Code 50= WYY*2) Way (Code 50= WYY*3) Way (Code 50= WYY*3) Way (Code 50= WYY*3) S730 Valve Shutoff, Ball Valve Shutoff, Ball Valve Shutoff, Ball S830 Fitting, Access Valve S840 Core, Access Valve S850 Cap, Access Valve Note that early production units may have used a different valve. The p/ns listed are the currently recommended replacements. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 2

13 Economizer/Return Air Section Economizer/Return Air Diagram & Components H800 H850 H750 H700 H840 H760 Sizes A07- A Shown Ref. # Description Unit Size Part Number A03 A04 A05 Exhaust Fan, Direct Drive (Code 3= V) H /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) V (Code 07= 4*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Damper, Return H % Economizer (Code 2= ** ) W/O Heat Wheel (Code 32= YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) % OR 00% OA (Code 2= 3**, A**) W/O Heat Wheel (Code 32 = YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) H840 Actuator, Return Damper (ACT3) H760 Damper, Exhaust/Backdraft (Code 2= **) H800 Filter, Mist Eliminator H850 Sensor, Enthalpy (OAE) (Code 2= *C*) Direct Drive Exhaust Fans (Code 36= **DY) are available as an assembly ONLY. Individual fan components including Fan Wheels, Electronic Commutator Motors (ECMs), etc. CANNOT BE REPLACED IN THE FIELD. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 3

14 Economizer/Return Air Section Economizer/Return Air Components, Continued Ref. # Description Unit Size Part Number A07 A09 A Exhaust Fan, Direct Drive (Code 3= V, M) H /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Fan (400mm) (Code 36= 6DY) Fan (450mm) (Code 36= 8DY) Fan (560mm) (Code 36= 22DY) V (Code 07= 4*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Fan (400mm) (Code 36= 6DY) Fan (450mm) (Code 36= 8DY) Fan (560mm) (Code 36= 22DY) Damper, Return H % Economizer (Code 2= ** ) W/O Heat Wheel (Code 32= YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) % OR 00% OA (Code 2= 3**, A**) W/O Heat Wheel (Code 32= YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) H840 Actuator, Return Damper (ACT3) H760 Damper, Exhaust/Backdraft (Code 2= **) H800 Filter, Mist Eliminator H850 Sensor, Enthalpy (OAE) (Code 2= *C*) Direct Drive Exhaust Fans (Code 36= **DY) are available as an assembly ONLY. Individual fan components including Fan Wheels, Electronic Commutator Motors (ECMs), etc. CANNOT BE REPLACED IN THE FIELD. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 4

15 Economizer/Return Air Section Sensor Control Panel & California Title 24: Code 30= F H340 RA Smoke Detector (Code 27= ) Shown H320 H330 U405 H235 Ref. # Description Part Number Qty. H235 Switch (DMS, 2) (Code 30= F AND Code 20= A) H320 Electrical Box, Smoke Detector H330 Smoke Detector (SD) (Code 27= ) H340 Enthalpy Transmitter (RAE) (Code 2= C*) U405 Fitting, Tube Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 5

16 Economizer/Return Air Section Outside Air Monitor: Code 28= A Return Section w/ Economizer (Code 2= **) Shown H865 H290 H860 H290 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A H290 Bracket, Outside Air Probe H860 Probe, Ebtron Outside Air Monitor Probe, Ebtron Outside Air Monitor H865 Transmitter, Ebtron Outside Air Monitor (ECB) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 6

17 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters With Bypass Damper (Code 32= *B*) Shown J750A J800 J700 J750 J800 Ref. # Description Unit Size Part Number A03 A04 A05 J700 Energy Recovery Wheel, Standard Airflow (Code 32= L**) 208/230V (Code 07= 2*, 3*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) 460V (Code 07= 4*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) J700 Energy Recovery Wheel, High Airflow (Code 32= H**) 208/230V (Code 07= 2*, 3*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) 460V (Code 07= 4*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) J750 J750A J Damper, Bypass (Code 32= *B*) Actuator, Bypass Damper (ACT2) (Code 32= *B*) (Code 2= **) (Code 2= 3**, A**) Filters, MERV 8, 6 x 6 x 2 Filters, MERV 8, 6 x 6 x 2 Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 7

18 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters, Continued 0-00% Economizer (Code 2= **) With Bypass (Code 32= *B*) Shown J750A J750 J80 J700 Ref. # Description Unit Size Part Number A07 A09 A Energy Recovery Wheel, Standard Airflow (Code 32= L**) J /230V (Code 07= 2*, 3*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) V (Code 07= 4*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) Energy Recovery Wheel, High Airflow (Code 32= H**) J /230V (Code 07= 2*, 3*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) V (Code 07= 4*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) J750 Damper, Bypass (Code 32= *B*) J750A Actuator, Bypass Damper (ACT2) (Code 32= *B*) J80 Filters, MERV 8, 8 x 24 x 2 (Code 2= **. 3**) Filters, MERV 8, 8 x 24 x 2 (Code 2= A**) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 8

19 Energy Recovery Section Heat Wheel Components Purge Option Rotation J700D J700B J700A J700E Nameplate Detail J700C Ref. # Description Unit Size A03 A04 A05 Part Number J700A Motor, Energy Recovery Wheel / J700B Belt, Energy Recovery Wheel J700C Segments, Energy Recovery Wheel Standard Wheel (Code 32= **P) 4 4 Sensible Wheel (Code 32= **S) J700C Segment Set, Energy Recovery Wheel Standard Wheel (Code 32= **P) Sensible Wheel (Code 32= **S) J700D Bearing Kit, Energy Recovery Wheel J700E Pulley, Energy Recovery Wheel Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. 2 The Bearing Kit contains two (2) Bearings. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 9

20 Energy Recovery Section Heat Wheel Components, Continued Ref. # Description Unit Size Part Number A07 A09 A J700A Motor, Energy Recovery Wheel / J700B Belt, Energy Recovery Wheel J700C Segments, Energy Recovery Wheel 2 Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700C Segment Set, Energy Recovery Wheel 2 Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700D Bearing, Energy Recovery Wheel J700E Pulley, Energy Recovery Wheel Standard Airflow (Code 32= L**) High Airflow (Code 32= H**) To identify Heat Wheels Components; first obtain the first six (6) digits of the serial number off the Heat Wheel Nameplate (as shown in the Nameplate Detail on the previous page) then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. 2 Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 20

21 Supply Air Section Supply Air Fans D700 Sizes A07- A Shown D750 D20 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A D20 Heat Diffuser Fan Assembly, Supply Air (Code 22= **DY) D /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 22= 2DY) Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Fan (560mm, 4HP Motor) (Code 22= 22DY AND Code 2= H) Fan (560mm, 8HP Motor) (Code 22= 22DY AND Code 2= K) V (Code 07= 4*) 2 Fan (30mm) (Code 22= 2DY) Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Fan (560mm, 4HP Motor) (Code 22= 22DY AND Code 2= H) Fan (560mm, 8HP Motor) (Code 22= 22DY AND Code 2= K) D750 Handle, Supply Fan Assembly Direct Drive Supply Air Fans (Code 22= **DY) are available as an assembly ONLY. Individual Direct Drive Supply Air Fan components including Fan Wheels, Electronic Commutator (EC) Motors, etc. CANNOT BE REPLACED IN THE FIELD. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 2

22 Supply Air Section Filters: Code 4= A F70 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A F70 Filter, 2 MERV 8, 6 x 6 x F70 Filter, 2 MERV 8, 8 x 24 x Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 22

23 Heat Section Unit Sizes A03- A05 Gas Heat: Code 06= G Heat Exchanger Assemblies 60 MBH Modulating shown (Code 24= 06*M) L002 HTR003 HTR030 L232 HTR020 HTR02 HTR0 HTR03 HTR02 HTR009 HTR022 HTR008 HTR004 HTR00 Ref. # Description Part Number Qty. Gas Heat Exchanger Assemblies L002 80MBH (Code 24= 008**) Aluminum, 2 Stage (Code 24= 008G2) Stainless Steel, 2 Stage (Code 24= 008S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 008T2) Stainless Steel, 5: Modulating (Code 24= 008SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 008TM) L002 20MBH (Code 24= 02**) Aluminum, 2 Stage (Code 24= 02G2) Stainless Steel, 2 Stage (Code 24= 02S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 02T2) Stainless Steel, 5: Modulating (Code 24= 02SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 02TM) L002 60MBH (Code 24= 06**) Aluminum, 2 Stage (Code 24= 06G2) Stainless Steel, 2 Stage (Code 24= 06S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 06T2) Stainless Steel, 5: Modulating (Code 24= 06SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 06TM) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 23

24 Heat Section Unit Sizes A03- A05 Gas Heat: Code 06= G Heat Exchanger Components Ref. # Description Part Number Qty. Gas Heat Exchanger Components HTR003 Inducer Fan, 5V HTR004 Rollout Switch HTR008 Pressure Transducer, Modulating (Code 24= ****M) 2 HTR009 Gas Valve, 2 Stage (Code 24= ***G2) Gas Valve, Modulating (Code 24= ****M) HTR00 Air Pressure Switch, 2 Stage (Code 24= ****2) 80MBH (Code 24= 008**) , 60MBH (Code 24= 02**, 06**) Air Pressure Switch, Modulating (Code 24= ****M) HTR0 Gas Valve, Single Stage (Code 24= ****M) Cable, Spark Ignitor 30 OAL HTR02 Spark Ignitor HTR03 Flame Sensor Cable, Flame Sensor 38 OAL HTR020 5: Modulating Controller (VBC) (Code 24= ****M) Ignition Control N/S Staged Ignition Control (Code 24= ****2) HTR02 5: Modulating (DSI) (Code 24= ****M) HTR022 Transformer, 40VA HTR030 Vent Duct/Flue Adapter Assembly L232 Primary High Limit Switch 80MBH (Code 24= 008**) , 60MBH (Code 24= 02**, 06**) N/S Auxiliary Temperature Limit N/S Natural Gas to LP (Propane) Conversion Kit (Code 24= ****2) N/S= Not shown on diagram. LP Conversion Kit is designed to be used on Staged Heat Exchangers ONLY (Code 24= ****2). Kit CANNOT be used to convert Modulating Gas Heat Exchangers (Code 24= ****M). If a conversion from natural gas to propane is desired AND the unit has a Modulating Gas Heat Exchanger, a NEW STAGED Heat Exchanger AND LP Conversion Kit is required. Contact Daikin Applied to identify any additional parts required for the conversion. 2 The Transducer for the Modulating controller is obsolete and NO LONGER AVAILABLE. If an existing transducer fails, the Modulating controller (HTR020) MUST be replaced with p/n This Modulating Controller DOES NOT use a transducer. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 24

25 Heat Section Unit Sizes A07- A Gas Heat: Code 06= G Heat Exchanger Assemblies L002 Ref. # Description Part Number Qty. Gas Heat Exchanger Assemblies L MBH (Code 24= 020**) Aluminum, 2 Stage (Code 24= 020G2) Stainless Steel, 2 Stage (Code 24= 020S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 020T2) Stainless Steel, 5: Modulating (Code 24= 020SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 020TM) Stainless Steel, 0: Modulating (Code 24= 020SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 020TH) L MBH (Code 24= 030**) Aluminum, 2 Stage (Code 24= 030G2) Stainless Steel, 2 Stage (Code 24= 030S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 030T2) Stainless Steel, 5: Modulating (Code 24= 030SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 030TM) Stainless Steel, 0: Modulating (Code 24= 030SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 030TH) L MBH, 6 Supply Air Fan (Code 24= 040** AND Code 22= 6DY) Aluminum, 2 Stage (Code 24= 040G2) Stainless Steel, 2 Stage (Code 24= 040S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 040T2) Stainless Steel, 5: Modulating (Code 24= 040SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 040TM) Stainless Steel, 0: Modulating (Code 24= 040SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 040TH) L MBH, 22 Supply Air Fan (Code 24= 040** AND Code 22= 22DY) Aluminum, 2 Stage (Code 24= 040G2) Stainless Steel, 2 Stage (Code 24= 040S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 040T2) Stainless Steel, 5: Modulating (Code 24= 040SM) 9032 Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 040TM) 9032 Stainless Steel, 0: Modulating (Code 24= 040SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 040TH) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 25

26 05 06 Heat Section Unit Sizes A07- A Gas Heat: Code 06= G Heat Exchanger Components 03 5: Modulating (Code 24= ***SM) Shown 0 L Ref. # Description Part Number Qty. Gas Heat Exchanger Components 0 Inducer Orifice Plate 200MBH (Code 24= 020**) MBH (Code 24= 030**) MBH (Code 24= 040**) Inducer Fan, 5V 200MBH (Code 24= 020**) MBH (Code 24= 030**) MBH (Code 24= 040**) Primary Temperature Limit Switch 70 F (ALL EXCEPT BELOW) F (Code 24= 040** AND Code 22= 22DY ONLY) : Modulating Controller (Code 24= ****M) : Modulating Controller (Code 24= ****H) N/S J2 Jumper Plug, 0: Modulating Controller (Code 24= 030**) N/S J2 Jumper Plug, 0: Modulating Controller (Code 24= 040**) N/S Slave Controller (Code 24= ****H) Transformer, 40VA Direct Spark Ignition Board (Code 24= ****M, ****H) N/S= Not shown on diagram. The J2 Jumper Plug does NOT come with the Modulating Controller. Reuse the old Plug, or order replacement Plug if needed. 2 Qty. of p.c for 2 Stage (Code 24= ****2); qty. of 2pc. for Modulating (Code 24= ****M, ****H). Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 26

27 Heat Section Unit Sizes A07- A Gas Heat: Code 06= G Heat Exchanger Components, Continued Ref. # Description Part Number Qty. N/S Ignition Control (Code 24= ****2) Transducer, Gas Pressure (Code 24= ****M, ****H) Gas Valve, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Gas Valve, Modulating, 0: (Code 24= ****H) Gas Valve, 2 Stage (Code 24= ***G2) Switch, Single Air Pressure, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Switch, Single Air Pressure, Modulating, 0: 200MBH (Code 24= 020*H) MBH (Code 24= 030*H) MBH (Code 24= 040*H) Switch, Single Air Pressure, 2 Stage (Code 24= ***G2) Gas Valve, Single Stage, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Gas Valve, Single Stage, Modulating, 0: (Code 24= ****H) Spark Ignitor N/S Cable, Ignitor (from Spark Ignitor to Ignition Board, 24 OAL) Flame Sensor Rollout Switch N/S Auxiliary Temperature Limit N/S Flue Adapter N/S Grommet, Field Gas Heat Connection L80 Gasket, Exhaust Gas Heater N/S Natural Gas to LP (Propane) Conversion Kit (Code 24= ****2) N/S Elevation Kits Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft N/S= Not shown on diagram. LP Conversion Kit is designed to be used on Staged Heat Exchangers ONLY (Code 24= ****2). Kit CANNOT be used to convert Modulating Gas Heat Exchangers (Code 24= ****H, ****M). If a conversion from natural gas to propane is desired AND the unit has a Modulating Gas Heat Exchanger, a NEW STAGED Heat Exchanger AND LP Conversion Kit is required. Contact Daikin Applied to identify any additional parts required for the conversion. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 27

28 Heat Section Electric Heat: Code 06= E L003 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A Electric Heat Exchanger Assemblies L V (Code 07= 2*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) L V (Code 07= 3*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 28

29 Heat Section Electric Heat: Code 06= E, Continued Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A Electric Heat Exchanger Assemblies, Cont. L V (Code 07= 4*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) SCR, 30kW (Code 24= 030YS) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) Stage, 72kW (Code 24= 072Y4) Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 29

30 Heat Section Hot Water Heat: Code 06= W AND Code 24= WYY** Sizes A03- A05 Shown Sizes A07- A Shown L004 L004 Sizes A03- A05 W/ 2 Way Vlv. Shown (Code 24= WYY*2) L730 L75 L75 Sizes A07- A W/ 3 Way Vlv. Shown (Code 24= WYY*3) L855 L860 L865 L865 L860 L855 L730 Ref. # Description Unit Size Part Number A03 A04 A05 A07 A09 A Hot Water Coil, Uncoated (Code 9= Y, C) L004 Low HW Heat, Row (Code 24 = WYY*) Low HW Heat, Row (Code 24 = WYY*) High HW Heat, 2 Row (Code 24 = WYY2*) High HW Heat, 2 Row (Code 24 = WYY2*) HW Coil, Coated (Code 9= B, E) L004 Low HW Heat, Row (Code 24 = WYY*) Low HW Heat, Row (Code 24 = WYY*) High HW Heat, 2 Row (Code 24 = WYY2*) High HW Heat, 2 Row (Code 24 = WYY2*) L75 Valve, Water, 2 Way (Code 24= WYY*2) Valve, Water, 2 Way (Code 24= WYY*2) Valve, Water, 3 Way (Code 24= WYY*3) Valve, Water, 3 Way (Code 24= WYY*3) L730 Valve, Ball Valve, Ball L855 Fitting, Access Valve L860 Core, Access Valve L865 Cap, Access Valve Note that early production units may have used a different valve. The p/ns listed are the currently recommended replacements. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 30

31 Cabinet Diagrams Sizes A03- A05 W/ Heat Wheel Shown (Code 32 DOES NOT= YYY) OPTIONAL OPTIONAL U52 OPTIONAL OPTIONAL OPTIONAL OPTIONAL U002 U50 U32 U322 OPTIONAL OPTIONAL OPTIONAL OPTIONAL Sizes A07- A W/O Heat Wheel Shown (Code 32= YYY) OPTIONAL U52 OPTIONAL U002 U50 U32 U322 OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 3

32 Cabinet Components Ref. # Description Part Number U002 Screw (6pc. per door) 0-6 x U32 Gasket, D-Style.36 x U322 Gasket, D-Style.750 x U50 Hinge (3pc. per door) 2.0 x U52 Latch (3pc. per door) For Cabinet part numbers not shown above, contact Daikin Applied with the unit GO number and Serial Number so that the correct part(s) can be identified. 2 Quantity and/or length varies by location. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 32

33 Controls Control Box Diagrams Main Control Box: Unit Size A03, A04, A05 MMP5 MMP0 MMP60 DHL BUSBAR PC5 MCB EXPB TB8 TB OAER PB M60 R63 T2A TB2 Top View Mounted on the side of the transformer panel DS ON GLG TB6 SPS2 T FA FB FC Main Control Box: Unit Size A07, A09, A PVM MMP5 MMP0 BUSBAR TB8 COM MCB EXPB PB TB2 TB R63 OAER FC T FB DS FA ON T2A GLG REC SPS SPS2 PC5 DHL The above diagrams show typical Control Box layouts WITH Controls (Code 0= A) and are to be used for reference only. Specific unit configuration may differ depending upon options selected. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 33

34 Device ID Daikin Part # Description ACT Connector 3 Pin Spring Cage Top Entry BNMS CS Communication Card Siemens, BACnet/MSTP-MT3042 DAT-I Sensor NTC Thermistor Assembly 236 DHL Switch Cleveland Controls Pressure 4.00 WC -4" Rg DHL Tee ARK Barbed /8" DS Disconnect Non Fusible 30A UL98 DS Modification Disconnect Shaft ABB 6MM 2.8" Long Rebel DS Disconnect Pistol Handle ABB EWT-I Sensor NTC Thermistor Assembly 354 EXPB Extension I/O Siemens 2 (5 Points)-MT3025 EXPB Connector Extension I/O Direct Connect EXPB Connector 8 Pin Spring Cage Top Entry EXPB Connector 7 Pin Spring Cage Top Entry EXPB Connector 3 Pin Spring Cage Top Entry EXPB Connector 2 Pin Spring Cage Top Entry FA Fuse, Class CC, Time Delay, 600VAC, 4.0A, 200K AIC FB Fuse, Class CC, Time Delay, 600VAC, 4.0A, 200K AIC FC Fuse, Midget, Time Delay, 500VAC, 7.0A, 0K AIC GLG Ground Lug, Position, Max 2/0AWG Copper Wire LCT-I Sensor NTC Thermistor Assembly 236 LWT-I Sensor NTC Thermistor Assembly 354 M CS Contactor IEC 7A 20VAC Coil Spring Terminals MBX Assy Rebel Large Backpanel MQ MBX Label Master Panel McQuay Rebel MBX Label, Info, Fuse Name Plate, SE MBX Label, Info, Software, MT III MBX Label, Info, Phase Short (L, L2, L3) MBX Label Rebel Door MBX Label, Danger, Bottom Terminals MBX Bushing Heyco Black Nylon 26.9mm diameter MCB Controller Siemens MTIII IP and Inbuilt HMI-MT3006 MCB Connector 2 Pin Spring Cage Top Entry MCB Connector 3 Pin Spring Cage Top Entry MCB Connector 5 Pin Spring Cage Top Entry MCB Connector 7 Pin Spring Cage Top Entry MCB Connector 8 Pin Spring Cage Top Entry MCB Terminal Block Accessory, End Stop MMP CS MMP Class 0 Size S to 5.0A Screw Termina MMP CS MMP Bus Bar Type E Feeder Terminal Sizes S00 an MMP Bus Bar 2 Position MMP MMP CS MMP Class 0 Size S to 5.0A Screw Termina MMP CS MMP Class 0 Size S to 0.63A Screw Termi MMP CS MMP to Contactor Link Module Screw Terminal S00 MMP CS MMP Type E Phase Barrier Sizes S00 and S0 OAT-I Sensor NTC Thermistor Assembly 480 Power Block, 600V, 75A, 3 Pole, x 6, Line: 2/0-4, Load: 4- PB PC Switch Cleveland Controls Pressure.00 WC -4" Rg PVM Macromatic 3PH Phase Voltage Monitor PVM Socket 8Pin Octal R Relay, Control, DPDT, 24VAC, Contact Rating: 0A R Relay Socket, DIN Rail, Screw Terminal, 2 Pole RAT-I Sensor NTC Thermistor Assembly 236 REC GFNT 000 Receptacle Ground Fault Interrupter 5A REC Steel, Receptacle Box REC Plug, Nylon, Black, 5/8" REC Label, Danger, Service Outlet, Disconnect Device ID Daikin Part # Description REC Label, Info, Service Voltage, Lt Roof SPS "Transducer Pressure 24VDC 4-20mA +/-.25""W" T Transformer CPT W/ FB 500VA 480/240V 0/5/20V T Terminal Cover Micron, 6 Terminals, 500VA or Greater T Fuse Cover kit for Micron Transformers T2A Transformer Class 2 75VA 20V/24V Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthrough TB (Through-Type) TB Terminal Block Accessory, End Stop Terminal Block Accessory, End Plate / Cover, 2.5mm², 4 TB Clamping Points TB Terminal Block Accessory, Jumper, 3 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Grounding Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthrough TB (Through-Type) TB Terminal Block Accessory, End Stop Terminal Block Accessory, End Plate / Cover, 2.5mm², 4 TB Clamping Points TB Terminal Block Accessory, Jumper, 2 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Grounding TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Grounding Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthrough TB (Through-Type) TB Terminal Block Accessory, End Stop Terminal Block Accessory, End Plate / Cover, 2.5mm², 4 TB Clamping Points TB Terminal Block Accessory, Jumper, 2 Poles Controls Control Box Component Label Diagram GOI Number: H MAINBOXR0 Note that all units will have a label similar to the one shown above located on the Control Box Access Door. This label contains schematic designators, part descriptions, and Daikin Applied part numbers. The label shown above is for representative purposes only. Actual part numbers will vary depending upon unit size and options selected. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 34

35 Controls Common Main Control Box Components Ref. # Description Part Number Control Boards (Code 0= A) MCB MicroTech III Controller EXPB Controller Extension/Expansion Board Connector Extension I/O Direct Connect MicroTech III Remote Unit Keypad Communication Modules 2 (Code 0= A) BNIP BACnet/IP Communication Module Kit BNMS BACnet/MSTP Communication Module Kit DKND3 D3 Gateway VRV Communication Card LNWK LON DAC Communication Module Kit Connector, Communication Module to MCB Connectors (Code 0= A) - Connector, 2-Pin Spring Cage, Top Entry Connector, 3-Pin Spring Cage, Top Entry Connector, 5-Pin Spring Cage, Top Entry Connector, 6-Pin Spring Cage, Top Entry Connector, 7-Pin Spring Cage, Top Entry Connector, 8-Pin Spring Cage, Top Entry Sensors & Transducers DAT Temperature Sensor, Discharge Air LCT Temperature Sensor, Leaving Coil EWT Temperature Sensor, Entering Water LWT Temperature Sensor, Leaving Water OAT Temperature Sensor, Outside Air 4 5/7 & Earlier Temperature Sensor, Outside Air 4 6/7 & Later RAT Temperature Sensor, Return Air SHS Sensor, Humidity Duct Mounted Sensor, Humidity Wall Mounted SPS Static Pressure Sensor, Duct SPS2 Static Pressure Sensor, Building Pressure Switches PC5 Switch, Dirty Filter PC5 Tubing, Blue, 9 OAL PC5 Tubing, Red, 20 OAL PC7 Switch, Proof of Airflow DHL Switch, Duct High Limit This Controller must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. 2 The Communication Module position is shown as COM on the Control Box diagram. 3 The Communication Module Kit contains the Communication Module, Connector, and Installation Instructions. 4 Not shown on diagram. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 35

36 C F Controls Common Main Control Box Components, Continued Ref. # Description Part Number Energy Recovery Wheel Components F60A- C Fuse, Energy Recovery Wheel 0A, 600V FB60 Fuseblock, Energy Recovery Wheel Fuse Cover/Puller M60 Contactor, Energy Recovery Wheel 7A MMP60 Motor Protector, Energy Recovery Wheel 208V Motor Protector, Energy Recovery Wheel 230V Motor Protector, Energy Recovery Wheel 460V Phase Barrier, Motor Protector Link, M60 to MMP VFD60 VFD, Energy Recovery Wheel, 0.5HP 208/230V VFD, Energy Recovery Wheel, 0.5HP 460V Keypad Display, Energy Recovery Wheel VFD Miscellaneous Components GLG Ground Lug OAER Relay, Outside Air Enthalpy (OAE) R63 Relay, Duct High Limit (DHL) Socket, Relay R(_) Relay 3 PVM Phase Voltage Monitor Socket, Phase Voltage Monitor REC Receptacle, Ground Fault 5A, 20V ZNT Sensor, Digital- Zone Temperature w/ Tenant O/R & Setpoint Adj., Sensor- Zone Temperature w/ Tenant Override, Sensor- Zone Temp. w/ Tenant Override & Remote Setpoint Adj., CO 2 Sensor, Duct Mounted CO 2 Sensor, Space Mounted Not shown on diagram. 2 Digital Room Sensor p/n is the preferred option however, any one of these sensors can be used. For positive p/n identification, refer to the drawings below. 3 For relays not listed contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. ZNT Sensor ZNT Sensor 3770 ZNT Sensor 3780 Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 36

37 Controls Disconnect Switches & Power Block PB Ref. # Description Part Number Disconnect Switch, Unit (Code 07= *D) DS Circuit Breaker, 30A, Molded Case Switch Handle, Shaft, Circuit Breaker, 60A, Molded Case Switch Handle, Shaft, Circuit Breaker, 00A, Molded Case Switch Handle, Shaft, Circuit Breaker, 50A, Molded Case Switch Operating Mechanism, Handle, Shaft, Lug Kit, Line & Load (Qty. 3 per p/n), Circuit Breaker, 225A, Molded Case Switch Operating Mechanism, Handle, Shaft, Lugs, Line & Load (Qty. 3 per p/n), Disconnect Switch, GFI Receptacle (Code 26= F, H) DS6 Fused Circuit Protector Fuse, 8A 600V Fuse, 9A 600V Fuse, 0A 600V Power Block & Ferrite Core (Code 07= *P) PB Power Terminal Block, 75A, 3P, x 4, 600V Power Terminal Block, 75A, 3P, x 6, 600V Power Terminal Block, 30A, 3P, x 2, 600V Power Terminal Block, 420A, 3P, x 8, 600V Ferrite Core Any of the listed parts may be used, depending upon unit size and options selected. Check installed part to verify, confirm the parts used by referring to the unit supplied Control Box Component Label (refer to the sample Control Box Component Label Diagram at the beginning of this section), or contact Daikin Applied with unit serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 37

38 Controls Transformers, Fuses, & Terminal Blocks Ref. # Description Part Number 208V 230V 460V 575V Units without Gas Heat (Code 06= E, W, S, Y) T Transformer, 208/277V, 300VA Transformer, 480/240V x 20V, 300VA FA, B Fuse,.5A Delay, 600 VAC Fuse, 2A Delay, 600 VAC FC Fuse, Midget 4A Delay, 500 VAC 4EHG7663 Units with Gas Heat (Code 06= G) T Transformer, 208/277V, 500VA Transformer, 480/240V x 20V, 500VA FA, B Fuse, 6A Delay, 600 VAC Fuse, 4A Delay, 600 VAC FC Fuse, Midget 7A Delay, 500 VAC Fuses All Units FD Fuse, Midget 3A Delay, 500 VAC,, Fuse, Midget 4A Delay, 500 VAC, 2 4EHG7663 Fuse Block Fuse Cover/Puller F6C Fuse, 5A Delay, 600 VAC Fuse Block Fuse Cover/Puller Any of the listed parts may be used, depending upon unit options selected. Check installed part to verify, confirm the parts used by referring to the supplied Control Box Component Label (refer to the Control Box Component Label Diagram at the beginning of this section), or contact Daikin Applied with unit serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 38

39 Controls Transformers, Fuses, & Terminal Blocks, Continued Ref. # Description Part Number 208V 230V 460V 575V Transformers All Units T2A, B Transformer, 20V/24V, 75VA T6 Transformer,.50 KVA Transformer,.50 KVA Transformer,.50 KVA Terminal Block Assemblies All Units 2 TB Terminal Block, 4 Pole, Passthrough var. var. var. var. Terminal Block. Jumper 3 Pole var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. Terminal Block, Ground var. var. var. var. TB2 Terminal Block, 4 Pole, Passthrough var. var. var. var. Terminal Block. Jumper 2 Pole var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. Terminal Block, Ground var. var. var. var. TB6 Terminal Block, 4 Pole, Passthrough var. var. var. var. Terminal Block, End Plate var. var. var. var. TB8 Terminal Block, 4 Pole, Passthrough var. var. var. var. Terminal Block. Jumper 2 Pole var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. Terminal Block, Ground var. var. var. var. Not shown on diagram. 2 The quantity of every part used in a specific Terminal Block Assembly varies by unit size and options selected. Confirm the number of each part required BEFORE ordering. Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 39

40 Controls Supply and Exhaust Fan Contactors & Motor Protectors Ref. # Description Part Number Qty. Supply Fan MMP MMP0 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 4.0HP Motor (Code 22= 22DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 4.0HP Motor (Code 22= 22DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 4.0HP Motor (Code 22= 22DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) Bus Bar Feeder, Bus Bar, 2 Position, Phase Barrier, Exhaust Fan MMP (Code 36 CANNOT= YYYY) MMP5 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 22DY AND Code 35= HM) Fan, 8.0HP Motor (Code 36= 22DY AND Code 35= KM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 22DY AND Code 35= HM) Fan, 8.0HP Motor (Code 36= 22DY AND Code 35= KM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 22DY AND Code 35= HM) Fan, 8.0HP Motor (Code 36= 22DY AND Code 35= KM) Not shown on diagram. 2 Used when there IS an Exhaust Fan (Code 36 CANNOT = YYYY). 3 Used when there is NO Exhaust Fan (Code 36= YYYY). Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 40

41 Controls Intelligent Equipment: Code 20= A, L AND Code 0= A Intelligent Equipment from Daikin Applied (Code 20= A) is a secure, cloud-based solution that enables delivery of information to end users and/or service technicians via the web or mobile device. Intelligent Equipment measures the power and performance of every unit providing real-time data streams for benchmarking performance and monitoring system operation. A power measurement module and communications gateway installed on Daikin Applied equipment enables the unit to be directly connected to the internet via a wireless connection (Wi-Fi, cellular) or through a local area network (LAN) providing management, monitoring, control, analysis, and decision-making functionality IE Express (Code 20= L) connects directly to your Daikin unit and offers a low cost, easy to install, entry-level solution to cloud equipment controls for those who don t need the Energy Management Module (EMM) found in the Intelligent Equipment offering. Note that this feature may be added to MicroTech III equipped units ONLY (Code 0= A) in the field after the initial purchase. In this case, the coding for Code 20 as shown above does NOT apply. Click on this link to access the RPL for Intelligent Equipment: Rebel Rooftop, DAH A03 - A Vintage A Rev. D 06/8 RPL / Page 4