Colour-CHANGE Lights THX72-CCP Thru-Hull and THX72-CCP-FF Flush Fit Installation and Operation Guide

Transcription

1 Colour-CHANGE Lights THX72-CCP Thru-Hull and THX72-CCP-FF Flush Fit Installation and Operation Guide THX72-CCP THX72-CCP-FF

2 Congratulations! You have purchased a LUMISHORE advanced technology LED underwater light. Every care has been taken to ensure your Thru-Hull Colour Change Plus light arrives in perfect condition, so please enjoy the ultimate experience in underwater lighting. LUMISHORE Thru-Hull Hi-Intensity LED Lights are designed for those owners who prefer the integrity of a thru-hull installation using the most powerful, efficient, and cost effective underwater LED lighting systems on the market today. Available in a variety of colour and power levels, the LUMISHORE Thru-Hull is suitable for many sizes and types of watercraft, including Sports Boats, Cruisers, Yachts, and Super Yachts. LUMISHORE Thru-Hull LED lights come with a compact electronic driver module to ensure trouble free operation for years to come. LUMISHORE 's colour-change system provides the customer with the ultimate choice of colour to match water conditions, Fishing Modes, or to set just the right mood. Our proprietary technology optimizes the underwater viewing experience and gives the boat owner a choice of millions of controllable colour options. The system comes with six preset colours (Blue, Cyan, White, Green, Magenta, and Red), four Fishing Strobe modes, personal colour mixing, and colour cycling modes. The unit is also enabled for DMX integration. Please read the following pages before attempting installation to ensure complete understanding of the LUMISHORE LED lights. FEATURES THX72-CCP Thru-hull mount, requires 1" entry hole (transom mounting only) THX72-CCP-FF Flush Fit mount, requires 3.2" entry hole (for transom or hull-side mounting) 6 preset colours: Blue, Cyan, White, Green, Magenta, and Red Colour mix, cycle strobe and DMX integration modes 3 channel multi-wavelength HICOB Array 30 watts per channel, peak power 72 watts per light Lens: Toughened BK7 Borosilicate, 110 beam angle Marine-grade aluminium bronze housings Over voltage/current, reverse polarity, and surge protection PACKING LIST Your box should contain the following items, depending on the model purchased: THX72-CCP-2 and THX72-CCP-FF-2: Two THX72-CCP(FF) lights, Colour Controller, two driver modules, junction box, terminal strip, Install & Operating Guide THX72-CCP and THX72-CCP-FF: One THX72-CCP(FF) light, driver module, junction box, terminal strip, Install & Operating Guide If any of the following items are missing, or call LUMISHORE using the information in provided in Product Support section. ACCESSORIES ISS-72: Delrin Plastic Isolation Sleeve used with THX72-CCP for metal hulls ISS-72-FF: Delrin Plastic Isolation Sleeve used with THX72-CCP-FF for metal hulls THX-CCP-WIFI: Wireless DMX Interface Box THX-CCP-WIFI: Wireless DMX ipad or iphone interfacecontentse OF CONTENTS Number Section Page 1.0 BEFORE YOU START THRU-HULL AND FLUSH FIT LIGHTS THX72-CCP Materials and Dimensions THX72-CCP-FF Materials and Dimensions LIGHT INSTALLATION OPTIONAL DELRIN ISOLATION SLEEVE CONTROLLER INSTALLATION DRIVER INSTALLATION ELECTRICAL CONNECTIONS Junction box Cable Size (gauge) Connection example CONTROLLER OPERATION Keys Operation (Colour-SELECT, Colour-CYCLE, Fishing Strobe and Colour-MIX MAINTENANCE PRODUCT SUPPORT INQUIRIES SPECIFICATIONS WARRANTY INFORMATION TROUBLESHOOTING NOTES MOUNTING TEMPLATES 15 Page 2

3 1.0 BEFORE YOU START High Intensity LED light Do not stare into the LED module at close proximity. Always ensure that the vessel s power source and battery are disconnected or isolated prior to installation. Both electrical and mechanical installation should be carried out by a qualified professional, to ensure installation with the utmost care and caution. If in doubt please contact LUMISHORE. Refer to Section 10 (Product Support). The Driver supplies voltage and current to the Thru-hull lights. Under no circumstances should the light cable be cut and connected directly to voltage. Always use a suitable fuse or circuit breaker to protect the complete system. The LUMISHORE Thru-Hull light is only designed to be operated underwater. If the light is operated out of water for more than 15 minutes it will become hot and switch itself off. The LUMISHORE Thru-hull may be installed into GRP (Glass Reinforced Plastic, Fiberglas) and wooden Hulls. To mount in an aluminium or steel hull, the light will need to be installed with the optional Delrin plastic isolation sleeve. The light should be installed 6-10 ( mm) below the surface line of the water although this is not critical For best results install the lights between 2.6 Feet (0.8m) and 6.5 Feet (2m) apart. Never try to install or remove the light module with the vessel in the water. All LUMISHORE products should have bonding to the DC system via bonding strap for galvanic protection. Do not over tighten the retaining Bolts. A force of 3nM on each bolt should not be exceeded. The Thru-Hull lights have been fitted with an over-temperature cut-off feature. Three flashes of the light output indicate an over-temp condition. The unit will continue to flash until the light has returned to a safe operating temperature. Lights should not be exposed to any temperatures in excess of 150 F (65 C). For example, next to hot engine components or where exhaust emissions could be expelled onto the light while underway. Note: Before mounting the drivers and lights, record the serial number for future reference. The number is located on the light cable and on the rear of the driver. 2.0 THRU-HULL AND FLUSH FIT LIGHTS Bonding Attention: LUIMISHORE lights should be bonded to the vessels DC Bonding system to ensure protection from electrolytic/galvanic corrosion. All bonding connections should be fully checked prior to returning the vessel to the water. LUMISHORE lights have integrated circuitry to protect lights from external issues but these are dependent upon correct bonding. Failure to bond the lights properly and maintain the appropriate protection will invalidate the LUMISHORE warranty. DO NOT CUT THE LIGHT CABLE Location positioning will be dependent on both external and internal obstacles; consideration should also be given to installation wiring and internal access within the vessel. Ideally the light modules should be installed 6 to 10 ( mm) below the surface water line and spaced between 2.6 to 6.5 Feet (0.8-2meters) apart. Select a flat surface; make sure that both the internal and external surface of the hull are even and parallel. It may be necessary to sand or grind the surface. A hole must be drilled to allow the shaft and cable to be inserted; care must be taken to ensure there is unrestricted access inside the hull. The light is temperature sensitive and must not be located close to the exhaust If multiple lights are installed, each light should be as evenly spaced as possible to ensure the best illumination. The number of lights and the spacing on your vessel will depend on a few factors: vessel size, location of lights, and water clarity. 2.1 THX72-CCP Materials and Dimensions: Required 1 (26mm) hole saw, 3M 4200 sealant (or equivalent), 5mm Allen wrench, bonding strap and connections, and rag(s) for cleanup Dimensions Sealant and Bonding Note: The cable must remain intact (do not cut/splice). Supplied with 3 meters (9 Feet) of cable Page 3

4 2.2 THX72-CCP-FF Materials and Dimensions: THX72-CCP-FF Light 3.2 (80mm) Hole saw, 3M 4200 sealant or equivalent, 5mm Allen wrench, bonding strap and connections. and rag(s) for cleanup Note: The cable must remain intact (do not cut/splice). Supplied with 3 meters (9 Feet) of cable 3.0 LIGHT INSTALLATION 1. Photo copy the template on page 11, one for each Thru-hull or Flush Fit light. Measure and tape the templates on hull, mark carefully, and double check for internal obstacles. a. THX72-CCP Thru-hull light: Drill a 1 inch (26mm) perpendicular hole through the hull. b. THX72-CCP-FF Flush Fit Light: Drill a 3.2 inch (80mm) perpendicular hole through the hull. 2. The exposed inner hull surface must be properly sealed to prevent water intrusion into the hull before the light module is secured in place. 3. Before inserting the light, ensure that the hull surface is free from dirt and grease, and remove any existing anti-foul from the hull surface. NOTE: Do not use an alcohol-based solvent, as this may have an adverse effect on the sealant. 4. Using an approved adhesive (3M 4200 Marine or similar), apply liberally a continuous bead of sealant around the entire circumference of the sealant groove, on the base of the stem and on the shaft of the light. 5. Carefully feed the control cable through the 1 inch (26mm) hole or 3.2 (80mm) hole. Care must be taken to avoid getting sealant onto the connector and internal pins. 6. Gently insert the stem of the Light Module through the hole in the hull. 7. Apply gentle even pressure with a slight circular motion until the light module is flush with the hull surface. 8. From inside the vessel, feed the supplied washer down the shaft of the light module. Screw the locking nut in place and tighten the retaining bolts so that they are hand tight. (less than 1nM) Do not tighten fully at this stage, excess pressure will push all of the sealant out. 9. Remove excess sealant that is squeezed from behind the light with a rag. 10. Allow the sealant to cure according to the sealant manufacturer s instructions. Once fully cured, use a 5mm Allen wrench to re-tighten each retaining bolt (force less than 3nM). Care should be taken not to exceed this force as damage to the light module or hull of the vessel may occur. 11. Attach the vessels bonding protection to the bonding bolt on the locking nut.!! IMPORTANT: Ensure that each light module has correct vertical and horizontal alignment with the hull. Ensure the LUMISHORE logo within the light module is at the top.!! IMPORTANT: Before launching the vessel the sealant should be checked to ensure it is fully cured in accordance with the manufacturer s instructions. Page 4

5 4.0 OPTIONAL DELRIN ISOLATION SLEEVE Assembly of the Isolations sleeve should be carried out just prior to installation of the light to the vessel. NB: the hole cut out required for the isolation sleeve is 1.3 (32mm) or 3.2 (80mm) for the Flush Fit. Light s Shaft Delrin Isolation shaft Sleeve Radial grooves Delrin Washer Light Module Sealing Rings Locking Nut and Retaining Bolts Isolation Sleeve Sealing Rings 1. After drilling the hole, measure the thickness of the hull, ensure that the isolation shaft sleeve is less than the hull thickness. If the shaft sleeve is too long, cut to length using the radial grooves as a guide. (Refer to the assembly diagram above). 2. Before assembling the isolation sleeve, ensure that the light and sleeve surfaces are free from dirt and grease. NOTE: Do not use an alcohol-based solvent as this may have an adverse effect on the sealant. 3. Using an approved adhesive (3M 4200 Marine or similar), apply liberally a continuous bead of sealant around the entire circumference of the sealant groove, on the base of the stem, and on the shaft of the light. 4. Slide the Isolation sleeve down the light s shaft so that it sits firmly against the back of the light, push the sleeve onto the back of the light until the two surfaces are flush. At this point any excess sealant can be removed using a soft cloth and suitable cleaner. 5. Place the Delrin isolation washer sleeve over the aluminium bronze washer. 6. Using the isolation sleeve sealing rings for the marine adhesive, the light module is now ready to install onto the vessel. 7. During installation and from inside the vessel, apply sealant from the rear around the shaft to ensure that there is no potential contact between the shaft and the hull. Vessel Hull Isolation washer sleeve NB: Apply additional sealant between shaft and hull Light Module Isolation sleeve should be less than Hull thickness Use a sharp knife to cut to length if required. 1.3 (32MM) hole Page 5

6 5.0 CONTROLLER INSTALLATION INPUT VOLTAGE RANGE: VDC Mode Colour Controller (Standby) Colour controller (All modes) Typical Max Current Per Device <0.05 Amps <0.10 Amps RED WIRE: Positive Voltage BLACK WIRE: Negative Voltage YELLOW WIRE: Data Signal Note: ONE Controller maybe connected to fourteen lights. Controllers may not be wired in parallel for dual station operation. DMX Input (Only for use with DMX accessories) Blue wire = DMX (-), White wire = DMX (+) Green wire = DMX Ground DMX512 is a standard for digital communication. LUMISHORE added this function for integration with other DMX compatible units. The Colour Controller has been designed with both Proud or Flush Mount options and can be mounted inside a cabin, or outside within the cockpit or dash board of the vessel. IMPORTANT: Ensure correct electrical cable polarity. Incorrect installation will invalidate warranty. Select a suitable flat surface that is accessible from behind. Determine whether the colour controller will be proud or flush mount. For flush mount option remove (and save for future use) the spacer by unscrewing the three M2x20mm Spacer screws. Ensure there are no obstructions and there is adequate clearance behind the surface to allow for the Colour Controller cable entry and positioning. (Ensure the chosen position also has easy cable routing for access to the IP66 Junction box that is provided) For external installations or where water may access the unit it is recommended that an appropriate marine sealant be used between the back of the Colour Controller and the surface. Proud mount 1. Drill a 26mm (1 inch) hole through the mounting surface. 2. Feed the Colour Controller and cable through the hole, using the locknut adjust until hand tight. (Do not exceed 1Nm torque force) Surface Mount 1. Drill a 76mm (3inch) hole through the mounting surface. 2. Feed the Colour Controller and cable through the hole, using the 25mm locknut (and mounting bracket for flush mount) adjust until hand tight. (Do not exceed 1Nm torque force) Page 6

7 6.0 DRIVER INSTALLATION Colour Change Driver Current Draw per module with light connected: 12VDC - 6A / 24VDC 3A Cable length 3.5 Feet Dimensions!! IMPORTANT: Ensure correct electrical cable polarity. Incorrect installation will invalidate warranty. a. Install the driver in a dry and ventilated area inside the vessel. b. A switch should be installed to be able to completely disconnect power to all drivers. c. Care must be taken when plugging in the light to the driver module as the connectors are keyed and if forced may bend/brake a pin on the connector. 7.0 ELECTRICAL CONNECTIONS 7.1 Junction Box The Junction Box is IP66 waterproof (dust and spray) when installed properly. The junction box should not be installed where it could be immersed in water. LUMISHORE recommends mounting the Junction Box in an area free from water flows.. This box should be used to make battery, lights, and Colour Controller connections. Open the box using the proper size flat screwdriver by turning each of the four locks as shown below. Remove the cover. Inside the box there are five cable nuts and one gray mounting bracket. Screw the required cable nuts into the Juntion Box and insert wires. Refer to page 8 for connections. To mount the Junction Box, attach the mounting bracket using two stainless steel screws (not supplied) to a mounting surface. Then press the mounting bracket into the Junction Box until it is secure. - (unlock) or 1 (lock) 5 Cable Nuts Mounting Bracket Location of Mounting Bracket on the rear of junction box Page 7

8 7.2 Cable size (Gauge) LUMISHORE lights have advanced electronic systems which maintain the illumination output of the LED s to protect them from under current or voltage. Note: Current Draw per module with a light connected: 12VDC - 6A / 24VDC 3A Proper wire cable size must be considered when installing the lights. Use the tables below to compute the gauge of the cable needed, noting current draw of each light at 12VDC or 24VDC. Keep in mind cable lengths referenced in the Conductor Size tables are from the source to the lights and back to the source. Calculate the total current draw of all drivers that are connected to the terminal strip inside the junction box and use the chart below to find cable size from power source to junction box. Use the same size wire from the junction box to each driver to extend the 3.5 foot cable attached to each driver. Page 8

9 7.3 Connection Example Page 9

10 8.0 CONTROLLER OPERATION 8.1 KEYS PWR Standby Power a. Press PWR once to turn the lights ON, PWR ON will momentarily be shown on the display. b. Press again turn lights OFF (Standby mode), PWR OFF will be momentarily shown on the display. Note: If the PWR key is pressed to enter standby mode or if power is switched off, the controller will remember its last function. MODE Mode Function Select Each press this button cycles through 12 pre-programmed settings. The selected number and mode is displayed on the LCD screen. Id stick a note in that the DMX channel only operates with DMX accessories MIX When selected allows red, green and blue to be customized independently to make any color by mixing the red, green and blue LED s light, similar to a painters palette. Note: If the PWR key is pressed to enter standby mode or if power is switched off at the source, the Colour Controller will remember its last function state and revert back to this mode when power is resumed. UP/DOWN Used with MODE selections to adjust brightness, control colour change and strobe repetition plus change colours in MIX Mode. 8.2 OPERATION Colour-Select Mode a. Press the MODE key to change select a light colour (RED, GREEN, BLUE, MAGENTA, CYAN or WHITE) which is shown on the Colour Controllers LCD display. Colour-CYCLE Mode a. Press the MODE key to until the LCD screen on the Colour Controller shows CYCLE mode. b. Press the UP or DOWN key to increase or decrease how fast the lights change from one colour to another. 1 = fast (30 second cycle) to 10 = slow (60 minute) colour cycle. Fishing Strobe Mode (colours and repetition rate) This mode is used to attract fish. The Colour Controller has two colour selections (Green and Blue), 2 Strobe modes for each light colour, and 10 repetition rates. a. Press the MODE key repeatedly until the display shows Fish Mode 1 (Green strobeing), Fish Mode 2 (Green random strobeing) / Fish Mode 3 (blue strobeing) or Fish Mode 4 (Blue random strobeing) b. After the Fish Mode is shown, press the UP or Down key to increase or decrease the repetition rate of the strobe. 1 = fast, 10 = slow strobe. c. To exit the Fish Strobe Mode, press the MODE key to select another function. MIXING MODE a. Press the MIX key repeatedly until the display shows Green, Blue or Red. b. After the light colour is shown on the LCD, press the UP or Down key to increase or decrease the amount of colour to be mixed, (0 to 100%) from the desired colour. c. To exit the Mixing Mode, press the MODE key to and select another function. Page 10

11 9.0 MAINTENANCE The locking nut and retaining bolts should be inspected on a regular basis to ensure they are kept tight. LUMISHORE recommends general inspection of the light module, driver, and cable attachments every month. The glass lens should be kept clean with a plastic scraper or soft brush. Regular cleaning of the lens will ensure that the light module delivers maximum optical output. Do not use an abrasive cloth or cleaning agent as permanent damage to the lens may occur. To prolong device lifetime and prevent marine growth build up, a good quality antifouling system should be used to coat the external body of the device. This should be renewed regularly. A transparent anti-foul should also be used on the lens surface PRODUCT SUPPORT INQUIRIES If you have questions or comments, please info@lumishore.com or call:, United Kingdom (Head Office) +44(0) , Americas +1 (941) France +33(0) SPECIFICATIONS Specifications are subject to change without notice WARRANTY INFORMATION LUMISHORE Ltd warrants the Colour-Change light to be free from defects in workmanship and materials for a period of 2 years starting from the date of original purchase. Misuse, abuse, improper installation, neglect, improper shipping, damage caused by disasters such as fire, flood and lightning, installation by unqualified personnel, unauthorized repair or modification will void this warranty. For the avoidance of confusion and doubt, non-compliance with all installation and maintenance instructions in this document constitute non-conformance with warranty terms. Should your light be defective during this period, please contact your dealer as soon as you become aware of the defect. Full warranty details are available at Page 11

12 13.0 TROUBLESHOOTING Light messages LIGHTS IN THE WATER PROBABLE CAUSE RESOLUTION Light blinks red three Light is too hot (over temp 1. If light is out of the water switch lights off times, pauses, and condition) 2. If light is next to exhaust relocate light repeats 3. If incorrect driver is connected to a light advise Lumishore after correctly connecting Color controller display is on; however one or more lights in the system are not on. Lights are not connected Low voltage, Driver needs to be reset, 1. Check the drivers Status LED are rapidly blinking (receiving data from the Controller). Confirm the driver is receiving enough voltage to operate. 2. LUMISHORE color change drivers have a low voltage protection feature. If the driver senses less than 10.4 VDC, it will shut down and MUST BE reset by removing power from the driver. 3. Investigate cause of low voltage and rectify Procedure to reset a driver: 1. Apply power and select Red color using the Color Controller 2. Remove the fuse from the driver of the light which is not working 3. Wait 1 minute, re-install the fuse This will re-set the driver and the light will turn on Cycle through all colors using the Color Controller. If the light shuts down when white is selected (highest current draw), re- check the power cable size to the lights and/or the condition of the batteries and charging system. If the problem has not been rectified please contact Lumishore DRIVER STATUS INDICATOR The driver on Single Color and Color-CHANGE Thru-Hull lights has an LED which illuminates to show operation. The images below show the location of the LED. LED outside LED Inside Driver with EXTERNAL Status LED SYMPTOM PROBABLE CAUSE RESOLUTION LED is not illuminated Rapidly blinking LED is solid red 1. Confirm supply connections 2. Check and confirm fuse is OK Low or no voltage to the driver 3. Confirm cable size is correct for amount of current being drawn by light 4. Confirm voltage No problem, indicates driver is receiving data from the controller No problem, indicates controller is receiving voltage but controller is off Flashing two times, pause then repeat Low voltage to the driver 1. Confirm supply connections 2. Is fuse OK? 3. Confirm cable size is correct for amount of current being drawn by light 4. Confirm voltage Flashing three times, pause then repeat Light temperature too high 1. Is light is out of the water, next to exhaust? 2. Incorrect driver is connected to a light Flashing four times, pause then repeat Flashing five times, pause then repeat Driver temperature is too high Light not connected Driver is mounted too close to an engine or in a nonventilated area. Move driver 1. Light is not connected to driver 2. Confirm the light connector is completely screwed down onto the driver connector 3. Bent pin on light connector 4. Light cable cut Page 12

13 Driver with INTERNAL Status LED Disconnect or turn off power the driver. Remove the 4 screws in the top of the driver and remove cover. Re-apply power. SYMPTOM PROBABLE CAUSE RESOLUTION LED is not illuminated Flashing two times, pause then repeat Flashing three times, pause then repeat Low or no voltage to the driver Low voltage to the driver Light temperature too high 1. Confirm supply connections 2. Check and confirm fuse is OK 3. Confirm cable size is correct for amount of current being drawn by light 4. Confirm voltage 1. Confirm supply connections 2. Is fuse OK? 3. Confirm cable size is correct for amount of current being drawn by light 4. Confirm voltage 1. Could happen when light is out of the water or next to exhaust. 2. Also could happen if incorrect driver is connected to a light Page 13

14 Notes Page: Page 14

15 14.0 MOUNTING TEMPLATES Page 15

16 THANK YOU FOR PURCHASING Colour-CHANGE LIGHTS! Scan with your smart phone to link to LUMISHORE THX72-CCP Home page Or LUMISHORE THX72-CCP-FF Home page Lumishore USA (Americas Enquiries) th Court East Sarasota, FL Lumishore Ltd Head Office Unit 11, Technium 1 King's Road Swansea SA1 8PH United Kingdom